Polaris 9920783 - Manual

Polaris 9920783

Polaris 9920783 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WARNING; The engine exhaust from this
  • Page 6 – WELCOME; Snowmobiles
  • Page 7 – delivered right to your door!
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – KNOW YOUR VEHICLE; operating procedures.; Vehicle Identification Numbers
  • Page 11 – SAFETY; Safety Decals and Locations; on
  • Page 15 – Safe Riding Gear
  • Page 17 – Operator Safety; Operator Restrictions/Age Restrictions; skills and substantial experience.
  • Page 18 – Safety Training; RiderCourse
  • Page 19 – their meanings before reading the manual.; The
  • Page 20 – CAUTION; caution
  • Page 21 – Take a training course
  • Page 25 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product
  • Page 26 – Equipment Modifications; their function and effect on the vehicle.
  • Page 27 – complete the ATV; offered by Polaris through the SVIA. They should; contact ATV Enrollment Express
  • Page 28 – experience should operate this ATV.
  • Page 32 – POTENTIAL HAZARD: Operating
  • Page 35 – POTENTIAL HAZARD: Attempting jumps and
  • Page 36 – procedures and schedules described in the owner’s manual.
  • Page 37 – both feet on the footpegs of the ATV during operation.
  • Page 40 – to turn at faster speeds. Never turn at excessive speed.; Practice on smaller hills before attempting large hills.
  • Page 44 – weight uphill. Apply front brakes gradually.
  • Page 45 – as outlined in the owner’s manual.
  • Page 47 – the owner’s manual and on safety decals.; Never exceed the stated load capacity for this ATV.
  • Page 48 – authorized Polaris ATV dealer for more information.
  • Page 50 – caution when traveling through tall grass, especially dry grass.
  • Page 51 – FEATURES AND CONTROLS; Engine Electrical Switches
  • Page 52 – Start Button; OFF; Main Key Switch; the stop switch either right or left to the
  • Page 53 – Instrumentation
  • Page 54 – Lights; The light switch is located on the left handlebar. It’s used; ON
  • Page 55 – Throttle Lever; Engine speed and vehicle movement are controlled
  • Page 56 – Electronic Throttle Control; rear wheels will cease.; system or replace it with any after market throttle mechanisms.; Clutch Lever; The clutch lever is located on the left-hand handlebar.
  • Page 57 – Foot Brake; while using the foot brake,
  • Page 58 – Brake Lever
  • Page 59 – Master Cylinder; handlebar. Check the brake fluid level before; overfill. See page 183 for the part numbers of Polaris products.
  • Page 61 – Parking Brake; Operating the ATV while the parking; Locking the Parking Brake; two or three times, then squeeze and hold.
  • Page 62 – Important Safeguards
  • Page 63 – Fuel Tank; Do not; Fuel Filter
  • Page 64 – Fuel Valve; The fuel valve (1) is located on the left side of; There’s about a 5 to 8 mile (8 to 13 km) range; Always return the valve to the
  • Page 65 – Choke; The choke assists in starting a cold
  • Page 66 – Manual Shift; Shift Pedal; Shifting without releasing the throttle and disengaging
  • Page 67 – Shifting Gears; Always allow a cold engine to warm up before shifting gears.; Squeeze the clutch lever to disengage the clutch.
  • Page 68 – Reverse Lock-Out Switch; prevents the operator from
  • Page 69 – Deceleration
  • Page 70 – OPERATION; Fuel Safety
  • Page 72 – level between the safe and add marks.
  • Page 74 – See Page
  • Page 75 – Starting a Cold Engine; the engine to warm up for several minutes before operating.; Place the transmission in neutral, lock the parking brake and
  • Page 76 – If the knob doesn’t stay where positioned,; FULL ON; the engine oil will increase wear on engine components.; Move the engine stop switch to
  • Page 77 – lever fully to disengage the clutch.; idles smoothly, push the choke completely in.
  • Page 78 – Starting a Warm Engine; lever
  • Page 79 – Driving Safely; Driving Procedures
  • Page 80 – Making Turns; Practice making turns at slow speeds
  • Page 81 – Driving on Slippery Surfaces; Whenever riding on slippery surfaces such as wet trails or loose
  • Page 82 – Driving Uphill; Keep both feet on the footpegs and transfer
  • Page 83 – Driving Across Hills; toward the hill while keeping your feet on the footpegs.; If the vehicle begins to tip, quickly turn the
  • Page 84 – Driving Downhill; Whenever descending a hill, follow these; Always operate slowly when traveling downhill.
  • Page 85 – Turning Around on a Hill; serious injury or death. Avoid climbing steep hills (25; the clutch lever and lock the parking brake.
  • Page 86 – slowly
  • Page 87 – Parking on an Incline; Avoid parking on an incline if
  • Page 88 – Driving Over Obstacles; you’re traveling on. Be constantly alert for; Severe injury or death can result if your
  • Page 89 – Driving Through Water; critical
  • Page 91 – Driving in Reverse; Follow these precautions when operating in
  • Page 92 – throttle. Use just enough throttle to maintain a desired speed.; the exhaust, resulting in engine popping and/or engine damage.
  • Page 93 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 94 – Crankcase Emission Control System
  • Page 95 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule
  • Page 96 – Severe Use Definition; Frequent immersion in mud, water or sand; perform these operations.
  • Page 97 – Improperly performing the procedures marked with a; Maintenance Chart Key; emissions warranty but may affect emissions.)
  • Page 98 – Periodic Maintenance Chart
  • Page 105 – Lubrication Recommendations; more power output and lower fuel consumption.; Polaris recommends the use of Polaris PS-4 oil. Never mix oil brands.
  • Page 106 – Engine Oil Level; Check the oil level before each use of the vehicle.; The dipstick must be screwed completely; Remove the dipstick and check the oil level.
  • Page 107 – Water accumulation increases as outside temperature decreases.
  • Page 108 – Oil and Filter Change
  • Page 109 – crankcase (2) drain plugs with clean shop
  • Page 110 – A spring located behind the filter may pop; Using a clean dry cloth, clean the filter sealing
  • Page 111 – The long bolt must be placed in the forward hole.
  • Page 112 – Prime the oil pump using the procedure on page 110; . Then stop the engine and
  • Page 113 – Oil Pump Priming; This priming procedure must be performed whenever the
  • Page 114 – Engine Cooling System; page 183 for the part numbers of Polaris products.; protection required in your area.
  • Page 115 – Coolant Level; Some coolant level drop on new machines is
  • Page 116 – Radiator Coolant Level; This procedure is required only if the cooling system has been; properly. Contact your dealer for the correct replacement part.
  • Page 117 – Air Filter Systems; and rotate the cover rearward to remove it.
  • Page 118 – reinstall the breather filter after removing for service.
  • Page 119 – they’ve cooled sufficiently.
  • Page 120 – Headlight Lamp Replacement; counterclockwise; The bulb must be positioned so the harness
  • Page 121 – Headlight Assembly Replacement
  • Page 122 – Headlight Adjustment; Include rider weight on the seat when measuring.
  • Page 123 – Brake Light Adjustment; Check the rear brake light for proper operation before each use
  • Page 124 – Front Cab Removal; Remove the wire harness connector from the cab.; Side Panel Removal
  • Page 125 – Rear Cab Removal
  • Page 126 – Spark Plugs; Use NGK DCPR8E spark plugs.; higher speeds. Immediately check the spark plug for correct color.
  • Page 127 – range for the engine and the service.
  • Page 128 – Spark Plug Removal and Replacement
  • Page 129 – valve fitting on the gas tank.
  • Page 130 – Do not pull on the wire to remove the boot. Doing so may cause a
  • Page 131 – Spark Arrestor Clean-Out
  • Page 132 – procedure for your arrestor type.; End Cap-Type Arrestor; Use a non-synthetic brush to clean the arrestor
  • Page 133 – Set Screw-Type Arrestor; the end of the muffler.
  • Page 134 – Vehicle Immersion; outlined below, which will allow
  • Page 136 – water vapor is no longer ejecting from the spark plug hole.
  • Page 137 – Battery; fully charged
  • Page 138 – Battery Storage; monthly and before reusing.; Battery Removal
  • Page 139 – Battery Installation; result in a shorter life. It can also hinder vehicle performance.
  • Page 140 – The Polaris Battery Tender
  • Page 141 – guidelines on the following page for recharging.; Allow it to cool before resuming charging.
  • Page 143 – Tires
  • Page 144 – Tire Tread Depth; Always replace tires when tread depth is worn to; Wheel Removal; Stop the engine, place the transmission in gear and
  • Page 145 – Wheel Installation; Place the transmission in gear and lock the parking
  • Page 146 – Wheel Nut Torque Specifications; Bolt Size
  • Page 147 – Boot Inspection; Before Operating
  • Page 148 – Boot Burping; Do not use any tools that may damage the boot.
  • Page 149 – ADJUSTMENTS; Brakes; heavily under normal operation.
  • Page 150 – Always keep brake fluid at an adequate level. See; Pads should be changed when worn to 3/64
  • Page 151 – authorized Polaris dealer.; Toe Alignment; handlebars to the rear grab bar so they can’t move.
  • Page 152 – toe out; If you discover improper alignment, see your
  • Page 153 – Chain Tension; to remove the chain for service.
  • Page 155 – Handlebars; If desired, the handlebars can be adjusted for rider preference.; your Polaris dealer for service.; sure the handlebars do not contact the gas tank
  • Page 156 – Steering Assembly; Polaris dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.
  • Page 157 – Front Suspension; The tires should be barely touching the
  • Page 158 – decrease
  • Page 159 – Spring Preload
  • Page 160 – Raise and safely support the front of the ATV
  • Page 161 – Rear Suspension; a suitable stand under the frame.; The tires should be barely touching; Measure the distance from the ground to
  • Page 163 – Use a flat blade screwdriver to make damping adjustments.; Rear Shock
  • Page 164 – The rear suspension spring preload, shock rebound damping; Raise and safely support the rear of the ATV off the
  • Page 165 – Compression Damping; The compression damping clickers (1) are located on the
  • Page 166 – Clutch Lever Freeplay
  • Page 167 – Throttle Cable Freeplay; adjuster sleeve (2) and loosen the adjuster
  • Page 168 – If the engine idle speed is not satisfactory, and all other
  • Page 169 – special tools required to perform these modifications.
  • Page 170 – CLEANING AND STORAGE; Washing the Vehicle; extend the life of various components.; types of products to contact the vehicle.
  • Page 171 – Washing Tips; Avoid the use of harsh cleaners, which can scratch the finish.
  • Page 173 – Polishing the Vehicle; Polishing Tips; pads may contain dirt particles that will scratch the finish.
  • Page 174 – Storage Recommendations; Clean the Exterior
  • Page 175 – Oil and Filter; Warm the engine and change the oil and filter. See page 105.; Breather Filter
  • Page 176 – Fog the Engine
  • Page 177 – Inspect and Lubricate; Polaris Premium All Season Grease.; prevent condensation, and may promote corrosion and oxidation.
  • Page 178 – Transporting the ATV; frame
  • Page 179 – TROUBLESHOOTING; Engine Doesn’t Turn Over; Possible Cause
  • Page 180 – Engine Turns Over, Fails to Start
  • Page 181 – Engine Pings or Knocks; Engine Backfires
  • Page 182 – Engine Runs Irregularly, Stalls or Misfires
  • Page 183 – Possible Lean Fuel Mixture Cause
  • Page 184 – Engine Stops or Loses Power
  • Page 185 – Engine Overheating
  • Page 186 – POLARIS PRODUCTS
  • Page 187 – SPECIFICATIONS
  • Page 188 – Jetting Chart
  • Page 189 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 190 – WARRANTY COVERAGE AND EXCLUSIONS:; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 192 – HOW TO OBTAIN WARRANTY SERVICE; Engine Oil; SPARK ARRESTOR
  • Page 193 – Exported Vehicles
  • Page 194 – How to Get Service
  • Page 195 – Notice
  • Page 198 – MAINTENANCE LOG; Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 201 – INDEX
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Summary

Page 3 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, pl...

Page 6 - WELCOME; Snowmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles

Page 7 - delivered right to your door!

4 WELCOME We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.For safe an...

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