Polaris 9920770 - Manual

Polaris 9920770

Polaris 9920770 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – WELCOME; RANGER
  • Page 6 – TABLE OF CONTENTS
  • Page 8 – VEHICLE IDENTIFICATION NUMBERS; Record your ATV’s identification numbers and key number in the
  • Page 9 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions; RiderCourse
  • Page 10 – The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
  • Page 11 – Serious injury or death can result if you do not follow these; Take a training
  • Page 13 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the Con-; Equipment Modifications; The addition of certain accessories, including (but not limited
  • Page 14 – not know how to operate the ATV properly in different situations; offered by Polaris through the SVIA. They should; contact ATV; abilities, or judgment needed to operate an ATV safely and could
  • Page 17 – could seriously affect operator; visibility and operating conditions, and your experience.
  • Page 18 – the chance of an accident,; schedules described in the owner’s manual.
  • Page 20 – caution when operating on
  • Page 23 – turning as hills could cause
  • Page 24 – or improperly dismounting
  • Page 25 – trees when possible. If unavoidable, use extreme caution and; caution to reduce the chance of skidding or sliding out of control.; people behind the ATV. When it’s safe to proceed, back slowly.
  • Page 26 – unavoidable to enter water that exceeds the recommended
  • Page 27 – accessories. All parts and accessories added to the vehicle must
  • Page 29 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from
  • Page 32 – Safe Riding Gear
  • Page 33 – FEATURES AND CONTROLS; Electrical Switches; This vehicle is equipped with a reverse speed; - The engine will not start or run when the
  • Page 34 – Throttle Lever; Engine speed and vehicle
  • Page 35 – Light Switches; The light switch is located on the; Indicator Lights; time the ATV is used.; Transmission Neutral Indicator; This light will display if the engine overheats.
  • Page 36 – Brakes; Check the brake fluid level in the
  • Page 37 – Brake Lever; Operating the ATV with a spongy brake lever can result in loss of; Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake; Important Safeguards
  • Page 38 – Auxiliary Brake; Aggressively applying the rear brake when backing downhill may; reduce
  • Page 39 – Choke; There’s about a 7 to 10 mile; Fuel Tank
  • Page 40 – Fuel Safety
  • Page 41 – Automatic Transmission Gear Selector; Shifting gears with the engine speed above idle or while the; gear with the parking brake locked.
  • Page 42 – Recoil Starter
  • Page 43 – Excessive heat build-up during the first three hours of operation; Engine and Drivetrain Break-in
  • Page 44 – If a proper inspection is not done before each use, severe injury
  • Page 45 – OPERATION; Starting the Engine; Position the vehicle on a level
  • Page 47 – Hauling Cargo; Your ATV has been designed to carry or tow a certain amount of load.
  • Page 49 – Driving Safely; Driving Procedures; Sit upright with both feet on the footrests and both hands on the
  • Page 50 – Turning the Vehicle; rear wheels equally at all times. This means that the wheel on the; Practice making turns at slow speeds before attempting to; Turning at sharp angles or at excessive speeds can result in
  • Page 51 – Driving on Slippery Surfaces; quick, sharp turns which can cause skids.; Failure to exercise care when operating on slippery surfaces can
  • Page 52 – Driving Uphill; If all forward speed is lost:; terrain. Improper procedure could cause loss of control or
  • Page 53 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.; while keeping your feet on the footrests.; If the vehicle begins to tip, quickly turn the front wheel
  • Page 54 – Driving Downhill; slightly; Familiarize yourself with operation of the auxiliary rear brake; Excessive speed can cause loss of control and lead to serious
  • Page 55 – Turning Around on a Hill; vehicle is pointing straight uphill.
  • Page 56 – Driving Through Water; critical
  • Page 57 – Driving Over Obstacles; Be constantly alert for hazards such as logs, rocks and low hanging; Severe injury or death can result if your vehicle comes in contact
  • Page 58 – Driving in Reverse; apply the brakes
  • Page 59 – Parking on an Incline; Avoid parking on an incline if possible. If it’s unavoidable, follow
  • Page 60 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 61 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Chart; Service and adjustments are important for proper vehicle; Severe Use Definition
  • Page 62 – Maintenance Chart Key; not void the emissions warranty but may affect emissions.); Improperly performing the procedures marked with a
  • Page 66 – Lubrication Recommendations; The a-arms and lower control arms are lubricated at the; Lubrication Chart Key; More often under severe use, such as wet or dusty conditions
  • Page 67 – Engine Oil; oil filter whenever changing oil.; Premium 4 Synthetic Oil; use of Premium 4 in this engine, but use of any API certified “SH” oil; Mixing brands or using a non-recommended oil may cause; Oil Check
  • Page 68 – Oil and Filter Change; Contact with hot oil may result in serious burns. Do not allow hot
  • Page 69 – Transmission Oil; We recommend the use
  • Page 70 – Oil Change
  • Page 71 – The front and rear brakes are hydraulic disc brakes, activated by
  • Page 72 – damage and looseness.; Pads should be changed when; main brake system. Should the main system fail, the rear brake can be; Since this is a rear brake only, it will not be as effective as
  • Page 73 – Toe Alignment; Severe injury or death can result from improper toe alignment and
  • Page 74 – Side Panel Removal; Side panel removal may be difficult until the locking tabs and; Steering Assembly
  • Page 75 – Camber and Caster; Handlebars
  • Page 76 – Carburetor; Continuous operation of the engine without proper jetting
  • Page 77 – Throttle Cable Freeplay; adjuster on the; While adjusting; boot and slide it over the
  • Page 78 – Wheels; Operating your ATV with worn tires, improperly inflated tires,; Wheel Removal; Stop the engine, place the transmission in gear and lock the
  • Page 79 – Wheel Installation; Wheel Nut Torque Specifications
  • Page 80 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tires; may adversely affect vehicle maneuverability and cause loss of; of skidding, which could lead to loss of control and serious injury; Always replace tires when tread
  • Page 81 – Rear Drive Chain Slack; Adjusting or operating the ATV with improper rear drive chain; the three positions. At this point the chain should have 3/16
  • Page 82 – The chain is adjusted correctly when the tightest portion of
  • Page 83 – Drive Chain; Regularly lubricate the drive chain with SAE 80-90 lube or an; Washing the drive chain with a high pressure washer or gasoline
  • Page 84 – Air Filter; and remove the air box cover.
  • Page 85 – Lights; Headlight Lamp Replacement
  • Page 86 – Taillight/Brakelight Lamp Replacement
  • Page 87 – Spark Plugs; Spark Plug Recommendations; Refer to the specifications section beginning on page 103 for the; Plug Condition; Spark Plug Inspection; spark plug counterclockwise to remove it.
  • Page 88 – Normal Plug; Recoil Housing; crankcase
  • Page 89 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 90 – Spark Arrestor
  • Page 91 – PVT System; NOTE: Avoid heavy pulling and extended low speed
  • Page 92 – PVT Drying
  • Page 93 – Battery; Your ATV may have either a sealed battery, which requires little; Conventional Battery; with a solution of one tablespoon baking soda and one cup water.; Drink large quantities of water or milk. Follow with milk
  • Page 94 – in an explosion and cause serious injury or death. When; Battery Removal; remove battery cover.; tablespoon baking soda and one cup water to prevent damage to
  • Page 95 – Battery Installation; Using a new battery that has not been fully charged can damage the
  • Page 96 – Battery Storage
  • Page 98 – The following battery charging instructions apply only to the; charged battery will register 12.8 V or higher.
  • Page 99 – Always verify battery condition before and 1-2 hours after the
  • Page 100 – Cleaning and Storage; Washing the Vehicle; High water pressure may damage ATV components. Polaris; Washing Tips
  • Page 101 – If warning and safety labels are damaged, contact your; Polishing the Vehicle; Polishing Tips
  • Page 102 – Chrome wheels exposed to road salt (or salt in the air in; Removing Corrosion
  • Page 103 – Storage Tips; Starting the engine during the storage period will disturb the; Clean the Exterior; cleans the fuel system, the combustion chamber and the exhaust; Carbon Clean removes water from fuel systems, stabilizes; disperse through the fuel in the tank and carburetor.; Oil and Filter
  • Page 104 – Fluid Levels; Use a section of small hose and a small plastic squeeze bottle
  • Page 105 – Inspect and Lubricate; Do not use plastic or coated materials. They do not allow; Transporting an ATV; frame
  • Page 106 – SPECIFICATIONS
  • Page 108 – Jetting Chart; Clutching Chart
  • Page 109 – POLARIS PRODUCTS
  • Page 110 – TROUBLESHOOTING; solutions using the following charts.; Drive Belt and Cover Problems
  • Page 111 – Engine Doesn’t Turn Over
  • Page 112 – Engine Backfires
  • Page 113 – Engine Stops or Loses Power
  • Page 114 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 115 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE; SPARK ARRESTOR
  • Page 116 – Exported Vehicles; How to Get Service; Notice
  • Page 118 – MAINTENANCE LOG; Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 121 – INDEX
Loading the manual

Read this manual carefully.

It contains important safety information.

This is an adult vehicle only.

Operation is prohibited for those under 16 years of age.

2007

Trail Boss

Owner's Manual

for Maintenance and Safety

2007

Trail Boss

Owner's Manual

for Maintenance and Safety

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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...

Page 6 - TABLE OF CONTENTS

3 TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS 5 . . . . . . . SAFETY 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 30 . . . . . . . . . . . . . . . OPERATION 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMISSION CONTROL SYSTEMS 5...

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