Polaris 9920183 - Manual

Polaris 9920183

Polaris 9920183 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – WARNING; The engine exhaust from this
  • Page 6 – WELCOME; Snowmobiles
  • Page 7 – delivered right to your door!
  • Page 8 – TABLE OF CONTENTS
  • Page 9 – VEHICLE IDENTIFICATION NUMBERS; ignition switch must be replaced.
  • Page 11 – SAFETY; Safety Decals and Locations; on
  • Page 12 – Location B; Location A
  • Page 13 – Location F; Location E
  • Page 14 – Location D
  • Page 15 – Safe Riding Gear
  • Page 17 – Operator Safety; Operator Restrictions; skills and substantial experience.
  • Page 18 – Know Your Vehicle; inspected at specific intervals.
  • Page 19 – their meanings before reading the manual.; The
  • Page 20 – CAUTION; caution
  • Page 21 – Never operate an ATV without proper instruction.
  • Page 22 – Never consume alcohol or drugs before or while operating an ATV.
  • Page 23 – Never operate on excessively rough, slippery, or loose terrain.
  • Page 24 – when operating over obstacles as described in this manual.
  • Page 25 – Never exceed the stated load capacity for your ATV.; FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product
  • Page 26 – Equipment Modifications; their function and effect on the vehicle.
  • Page 28 – experience should operate this ATV.
  • Page 32 – POTENTIAL HAZARD: Operating
  • Page 35 – increases the chance of an accident, including
  • Page 36 – procedures and schedules described in the owner’s manual.
  • Page 37 – both feet on the footpegs of the ATV during operation.
  • Page 40 – to turn at faster speeds. Never turn at excessive speed.; Practice on smaller hills before attempting large hills.
  • Page 44 – weight uphill. Apply front brakes gradually.
  • Page 45 – as outlined in the owner’s manual.
  • Page 47 – the owner’s manual and on safety decals.; Never exceed the stated load capacity for this ATV.
  • Page 48 – authorized Polaris ATV dealer for more information.
  • Page 50 – materials away from the exhaust system.
  • Page 51 – FEATURES AND CONTROLS; Engine Electrical Switches
  • Page 52 – Start Button; OFF; Main Key Switch; the stop switch either right or left to the
  • Page 53 – Lights
  • Page 54 – Light Switches; to switch the lights from HI to LO.; ON
  • Page 55 – Throttle Lever; Engine speed and vehicle movement are controlled
  • Page 56 – Electronic Throttle Control; rear wheels will cease.; system or replace it with any after market throttle mechanisms.; Clutch Lever; handlebar. Squeeze the clutch lever toward the
  • Page 57 – Foot Brake; Your Polaris ATV has a foot pedal (1) that activates the rear; control and serious injury or death.
  • Page 58 – Brake Lever
  • Page 59 – Master Cylinder; the master cylinder. This; overfill. See page 173 for the part numbers of Polaris products.
  • Page 60 – Parking Brake; Setting the Parking Brake; To release the parking brake lock, squeeze and release
  • Page 61 – Important Safeguards; Another option is to park the ATV in a sidehill position.
  • Page 62 – Fuel Valve; The fuel valve (1) is located under the fuel tank on the left; There’s about a 5 to 8 mile (8 to 13 km) range on; Always return the valve to the
  • Page 63 – Fuel Tank; The choke assists in starting a cold engine. Refer to the
  • Page 64 – Manual Shift; Shift Pedal; Shifting without releasing the throttle and disengaging
  • Page 65 – Shifting Gears; Always allow a cold engine to warm up before shifting gears.; Squeeze the clutch lever to disengage the clutch.
  • Page 66 – Reverse Lock-Out Switch; prevents the operator from; The lock will
  • Page 67 – Deceleration
  • Page 68 – OPERATION; Fuel Safety
  • Page 70 – level between the safe and add marks.
  • Page 73 – Starting a Cold Engine; the engine to warm up for several minutes before operating.; Place the transmission in neutral, lock the parking brake and
  • Page 74 – Move the engine stop switch to
  • Page 75 – lever fully to disengage the clutch.; idles smoothly, push the choke completely in.
  • Page 76 – Starting a Warm Engine; lever
  • Page 77 – Driving Safely; Driving Procedures
  • Page 78 – Making Turns; Practice making turns at slow speeds
  • Page 79 – Driving on Slippery Surfaces; Whenever riding on slippery surfaces such as wet trails or loose
  • Page 80 – Driving Uphill; Keep both feet on the footpegs and transfer your
  • Page 81 – Driving Across Hills; toward the hill while keeping your feet on the footpegs.; If the vehicle begins to tip, quickly turn the
  • Page 82 – Driving Downhill; Whenever descending a hill, follow these; Always operate slowly when traveling downhill.
  • Page 83 – Turning Around on a Hill; serious injury or death. Avoid climbing steep hills (25; the clutch lever and lock the park brake.
  • Page 84 – slowly
  • Page 85 – Parking on an Incline; Avoid parking on an incline if
  • Page 86 – Driving Over Obstacles; you’re traveling on. Be constantly alert for; Severe injury or death can result if your
  • Page 87 – Driving Through Water; critical
  • Page 89 – Driving in Reverse; Follow these precautions when operating in
  • Page 90 – throttle. Use just enough throttle to maintain a desired speed.; the exhaust, resulting in engine popping and/or engine damage.
  • Page 91 – EMISSION CONTROL SYSTEMS; Noise Emission Control System
  • Page 92 – Crankcase Emission Control System
  • Page 93 – MAINTENANCE AND LUBRICATION; Periodic Maintenance Schedule; Tool Kit
  • Page 94 – Severe Use Definition; Frequent immersion in mud, water or sand; perform these operations.
  • Page 95 – Improperly performing the procedures marked with a; Maintenance Chart Key; emissions warranty but may affect emissions.)
  • Page 96 – Periodic Maintenance Chart
  • Page 103 – Periodic Maintenance Record; Use the following chart to record periodic maintenance.
  • Page 105 – Lubrication Recommendations; more power output and lower fuel consumption.; Polaris recommends the use of Polaris PS-4 oil. Never mix oil brands.
  • Page 106 – Engine Oil Level; Check the oil level before each use of the vehicle.; The dipstick must be screwed completely; Remove the dipstick and check the oil level.
  • Page 107 – Water accumulation increases as outside temperature decreases.
  • Page 108 – Oil and Filter Change
  • Page 109 – crankcase (2) drain plugs with clean shop
  • Page 110 – A spring located behind the filter may pop; Using a clean dry cloth, clean the filter sealing
  • Page 111 – The long bolt must be placed in the forward hole.
  • Page 112 – Prime the oil pump using the procedure on page 110; . Then stop the engine and
  • Page 113 – Oil Pump Priming; If you do not hear air, the line has not bled, and you’ll need to
  • Page 114 – Air Filter Systems
  • Page 115 – reinstall the breather filter after removing for service.
  • Page 116 – Engine Cooling System; page 173 for the part numbers of Polaris products.; protection required in your area.
  • Page 117 – Coolant Level; Some coolant level drop on new machines is
  • Page 118 – Radiator Coolant Level; properly. Contact your dealer for the correct replacement part.
  • Page 119 – they’ve cooled sufficiently.
  • Page 120 – Headlight Lamp Replacement; counterclockwise; The bulb must be positioned so the harness
  • Page 121 – Headlight Assembly Replacement; Remove the wire harness connector from the
  • Page 122 – mounting tab on the cab.
  • Page 123 – Headlight Adjustment; Include rider weight on the seat when measuring.
  • Page 124 – Side Panel Removal
  • Page 125 – Front Cab Removal; Remove the wire harness connector from the
  • Page 126 – Spark Plugs; Use NGK DCPR8E spark plugs.; higher speeds. Immediately check the spark plug for correct color.
  • Page 127 – range for the engine and the service.
  • Page 128 – Spark Plug Removal and Replacement
  • Page 131 – Spark Arrestor Clean-Out
  • Page 132 – from the end of the muffler.
  • Page 133 – Vehicle Immersion; outlined below, which will allow
  • Page 134 – water vapor is no longer ejecting from the spark plug hole.
  • Page 135 – Battery; fully charged; Battery Removal
  • Page 136 – Battery Installation; result in a shorter life. It can also hinder vehicle performance.; Battery Storage; monthly and before reusing.
  • Page 137 – The Polaris Battery Tender; guidelines on the following page for recharging.; Allow it to cool before resuming charging.
  • Page 139 – Tires
  • Page 140 – Tire Tread Depth; Always replace tires when tread depth is worn to; Wheel Removal; Stop the engine, place the transmission in gear and
  • Page 141 – Wheel Installation; Place the transmission in gear and lock the parking
  • Page 142 – Wheel Nut Torque Specifications; Bolt Size
  • Page 143 – ADJUSTMENTS; Brakes; heavily under normal operation.
  • Page 144 – Always maintain the brake fluid at an adequate level; Pads should be changed when worn to 3/64
  • Page 145 – authorized Polaris dealer.; Toe Alignment; to the rear grab bar so they can’t move.
  • Page 146 – toe out; If you discover improper alignment, see your
  • Page 147 – Chain Tension
  • Page 148 – the top side of the chain.; to remove the chain for service.; Fasten the strap around the axle and rear bumper tube.
  • Page 150 – Steering Assembly; The camber and caster are non-adjustable.
  • Page 151 – Suspension Settings; fully closed position.
  • Page 152 – Front Suspension; outlined for the rear suspension compression damping on page 153.; Spring Preload
  • Page 153 – Raise and safely support the front of the ATV off the; See Suspension Settings on page 148.
  • Page 154 – Rear Suspension
  • Page 155 – Rebound Damping; The rebound damping is factory set at 16 clicks from fully
  • Page 156 – Compression Damping; The compression damping clicker (1) is located on top of
  • Page 157 – Clutch Lever Freeplay
  • Page 158 – Throttle Cable Freeplay; adjuster sleeve (2) and loosen the adjuster
  • Page 159 – Handlebars; If desired, the handlebars can be adjusted for rider preference.; your Polaris dealer for service.; height. Be sure the handlebars do not contact the gas tank
  • Page 160 – If the engine idle speed is not satisfactory, and all other
  • Page 161 – special tools required to perform these modifications.
  • Page 162 – CLEANING AND STORAGE; See page 173 for the part numbers of Polaris products.; Cleaning the ATV; of various components.; Washing the ATV; water frequently and dry with a chamois to prevent water spots.; engine or exhaust system.
  • Page 163 – Waxing the ATV; harsh cleaners since they can scratch the body finish.
  • Page 164 – Storage Recommendations; Clean the Exterior
  • Page 165 – Oil and Filter; Warm the engine and change the oil and filter. See page 105.; Breather Filter
  • Page 166 – Fog the Engine
  • Page 167 – Inspect and Lubricate; Polaris Premium All Season Grease.; prevent condensation, and may promote corrosion and oxidation.
  • Page 168 – Transporting the ATV; frame
  • Page 169 – TROUBLESHOOTING; Engine Doesn’t Turn Over; Possible Cause
  • Page 170 – Engine Turns Over, Fails to Start
  • Page 171 – Engine Pings or Knocks; Engine Backfires
  • Page 172 – Engine Runs Irregularly, Stalls or Misfires
  • Page 173 – Possible Lean Fuel Mixture Cause
  • Page 174 – Engine Stops or Loses Power
  • Page 175 – Engine Overheating
  • Page 176 – POLARIS PRODUCTS
  • Page 177 – SPECIFICATIONS
  • Page 178 – Jetting Chart
  • Page 179 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 180 – WARRANTY COVERAGE AND EXCLUSIONS:; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 182 – HOW TO OBTAIN WARRANTY SERVICE; Engine Oil; SPARK ARRESTOR
  • Page 183 – Exported Vehicles
  • Page 184 – How to Get Service
  • Page 185 – Notice
  • Page 188 – Index
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Summary

Page 3 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, pl...

Page 6 - WELCOME; Snowmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles

Page 7 - delivered right to your door!

4 WELCOME We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.For safe an...

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