Polaris 850 Touring EPS - Manual

Polaris 850 Touring EPS

Polaris 850 Touring EPS – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING
  • Page 4 – Improper vehicle use can result in SEVERE INJURY or DEATH.; FOLLOW ALL INSTRUCTIONS AND WARNINGS.
  • Page 5 – WELCOME; RANGER
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INTRODUCTION; CAUTION; NOTICE
  • Page 10 – Vehicle Identification Numbers; spaces provided. Remove the spare key and store it in a safe place. An
  • Page 11 – SAFETY; Safety Training; encourages you and any family members who will be riding the ATV to; in the ATV; for a fee. Call ATV Enrollment Express at; FOR MORE INFORMATION ABOUT ATV SAFETY in the United
  • Page 12 – Safe Riding Gear; Helmet
  • Page 13 – Eye Protection; Do not depend on eyeglasses or sunglasses for eye protection. When-; Gloves; Always wear long sleeves and long pants to protect arms and legs.; Equipment Modifications
  • Page 14 – Safety Warnings; Operating Without Instruction
  • Page 15 – Handling Gasoline
  • Page 16 – Protective Apparel
  • Page 17 – Operating on Pavement
  • Page 18 – Physical Control of the ATV
  • Page 19 – Improper Hill Climbing
  • Page 20 – Stalling While Climbing a Hill; Operating on Steep Hills
  • Page 21 – Operating on Slippery Terrain
  • Page 22 – Improper Tire Maintenance
  • Page 23 – Operating Through Deep Water
  • Page 24 – Operating on Frozen Bodies of
  • Page 25 – Operating a Damaged ATV
  • Page 26 – Safety Labels and Locations; labels shown in this manual differ from the labels on your vehicle,; Reverse Override Warning/AWD Caution
  • Page 27 – General Warning
  • Page 28 – Passenger Warning/Discretionary Warning; Tire Pressure/Load Warning
  • Page 29 – Clutch Cover Warning
  • Page 30 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; The reverse override button also acts as a MODE button when held
  • Page 31 – Engine Stop Switch; OFF
  • Page 32 – Throttle Lever
  • Page 33 – Brake Lever
  • Page 34 – Master Cylinder/Brake Fluid
  • Page 35 – Parking Brake; Locking the Parking Brake
  • Page 36 – Auxiliary Foot Brake; reduce; Brake Fluid Level
  • Page 37 – Automatic Transmission Gear Selector; Belt Life
  • Page 38 – Passenger Seat; If the lock-out is not working properly, do not; Beverage Holders
  • Page 39 – Do not use fuel with ethanol
  • Page 40 – Front Storage Box; Always secure the plunger latches and the cover latches before
  • Page 41 – All Wheel Drive System
  • Page 42 – The 4X4 switch may be turned on or off while the vehicle is moving.
  • Page 43 – The ADC system allows engine braking to all four wheels when the; Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 44 – Instrument Cluster
  • Page 45 – Rider Information Center; Gear Indicator; - This indicator displays gear shifter position.; Information Display Area; ters, engine hour meter and programmable service hour interval.
  • Page 47 – Speed Display Area; Use the MODE button to toggle; Ground Speed Mode
  • Page 48 – Standard/Metric Display
  • Page 49 – meter 2 mode. Press and hold the MODE button on the instrument clus-; Hour Meter Mode; This mode logs the total hours the engine has been in operation.
  • Page 50 – Method 1
  • Page 51 – engine warning indicator appears in the display.; See pages 48-51 for code definitions and failure descriptions.
  • Page 52 – Diagnostic Display Code Definitions; SPORTSMAN 550 Touring EPS Diagnostic Codes
  • Page 54 – SPORTSMAN 850 Touring EPS Diagnostic Codes
  • Page 56 – OPERATION
  • Page 57 – Engine and Drivetrain Break-in
  • Page 58 – ATV before each use to make sure it's in safe operating condition.; Item
  • Page 59 – Safe Operation Practices
  • Page 60 – Know Your Riding Area/Tread Lightly; terrain, avoid littering, and always stay on the designated trails.; Trail Etiquette; Always practice good etiquette when riding. Allow a safe distance
  • Page 61 – Starting the Engine; Cold Weather Operation
  • Page 62 – Driving Procedures; brakes on level surfaces.
  • Page 63 – Turning the Vehicle
  • Page 64 – Driving with a Passenger
  • Page 66 – Driving on Slippery Surfaces; Never apply the brakes during a skid. Correct a skid by turning the
  • Page 67 – Driving Uphill; throttle suddenly could cause the ATV to flip over backwards.
  • Page 68 – unavoidable
  • Page 69 – Driving Downhill; descend a hill with the transmission in neutral.
  • Page 71 – ger should not remount until the vehicle returns to firm, level
  • Page 72 – Driving Through Water; If it’s unavoidable to enter water deeper than the footrest level:
  • Page 73 – Driving Over Obstacles; ards such as logs, rocks and low hanging branches.
  • Page 74 – Driving in Reverse; that a passenger can obstruct your view.
  • Page 75 – Parking on an Incline
  • Page 76 – Hauling Cargo
  • Page 78 – Towing Loads; Always attach a towed load to the hitch point. Remove the hitch from; Maximum Towing Capacities; Do not exceed maximum towing capacities. Avoid towing on inclines.
  • Page 79 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; Do not modify the engine, intake or exhaust components, as doing so; Crankcase Emission Control System; are forced back to the combustion chamber by the intake system. All; Exhaust Emission Control System; ponents are set at the factory for optimal performance and are not; Electromagnetic Interference
  • Page 80 – MAINTENANCE; Periodic Maintenance Chart; serviced more frequently.; Severe Use Definition; cause or see your dealer.
  • Page 81 – Maintenance Chart Key; Emission-related service
  • Page 84 – Lubrication Guide
  • Page 85 – Engine Oil; Oil Recommendations; PLUS; Oil Level; Never check the
  • Page 86 – Oil and Filter Change; oil filter whenever changing oil.; on drain plug and crankcase should be clean and free of burrs, nicks
  • Page 88 – Transmission Oil; Oil Check
  • Page 89 – Oil Change; the oil to drain completely.
  • Page 90 – Fluid Check
  • Page 91 – Rear Gearcase Oil; Do not overfill
  • Page 93 – Fluid Change
  • Page 94 – Power Steering Unit
  • Page 95 – Cooling System; Recovery Bottle Coolant; Maintain the coolant level between the minimum and maximum
  • Page 96 – Radiator Coolant
  • Page 97 – Brakes; Hand Brake
  • Page 98 – Toe Alignment
  • Page 99 – Seats; Passenger Seat Removal
  • Page 100 – Passenger Seat Suspension
  • Page 101 – Side Panel/Footwell Removal
  • Page 102 – Tires; Tire Tread Depth; Always replace tires
  • Page 103 – Front Wheel Hub Tightening
  • Page 104 – Wheel Installation; and rotation arrows on the tire pointing toward forward rotation.; Wheel Nut Torque Specifications; Wheel Type; Cast Aluminum
  • Page 105 – Air Filter
  • Page 106 – Fuse Replacement; install a new fuse with the same amperage rating.; Fuse Box
  • Page 107 – Lights; Headlight Lamp Replacement
  • Page 108 – High Beam Adjustment
  • Page 109 – Low Beam Adjustment; The low beam can be adjusted
  • Page 110 – Headlight Housing Replacement
  • Page 111 – Lower Headlamp Replacement
  • Page 112 – Spark Plugs; Spark Plug Recommendations; Spark Plug Inspection; Plug Condition
  • Page 113 – Normal Spark Plug; end. There may be a carbon layer over the entire nose. Generally, the
  • Page 114 – Vehicle Immersion; filter with a new filter.
  • Page 115 – Spark Arrestor
  • Page 116 – PVT System
  • Page 117 – force exerted on the movable drive sheave by the flyweights also
  • Page 118 – When To Use Low Range and High Range; stall the drain plug.; Condition
  • Page 119 – Battery; cleaning solution or tap water into a conventional battery.
  • Page 120 – Battery Removal; battery sideways, which could spill electrolyte.
  • Page 121 – Battery Installation; teries do not have a vent tube). The vent tube must be free of
  • Page 122 – Battery Storage
  • Page 123 – fully charged
  • Page 124 – State of
  • Page 125 – Camber and Caster
  • Page 126 – Throttle Body/Idle RPM; While adjusting free-
  • Page 127 – Throttle Cable Freeplay
  • Page 128 – Cleaning and Storage; Washing the Vehicle; but it can also extend the life of various components.; and the lower parts last.; Washing Tips
  • Page 129 – safety; Polishing the Vehicle; Polishing Tips
  • Page 130 – Removing Corrosion
  • Page 131 – Storage Tips; Clean the Exterior; Follow the instructions on the container for the recommended; Oil and Filter
  • Page 132 – Fluid Levels
  • Page 133 – Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 76.; may promote corrosion and oxidation.; Accessories; install accessories that are approved for ATV use. Please see your
  • Page 134 – Transporting the ATV; with suitable straps or rope. Do not attach tie straps to the front A-
  • Page 135 – TROUBLESHOOTING; Possible Cause
  • Page 136 – Engine Doesn't Turn Over
  • Page 137 – Engine Pings or Knocks
  • Page 138 – Engine Stops or Loses Power
  • Page 139 – POLARIS PRODUCTS; Description
  • Page 140 – SPECIFICATIONS; SPORTSMAN 550 Touring EPS
  • Page 141 – Clutching
  • Page 142 – SPORTSMAN 850 Touring EPS
  • Page 144 – DECLARATION OF CONFORMITY
  • Page 145 – WARRANTY; LIMITED WARRANTY
  • Page 147 – LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 148 – HOW TO OBTAIN WARRANTY SERVICE; SPARK ARRESTOR
  • Page 149 – Exported Vehicles; How to Get Service
  • Page 150 – Notice
  • Page 153 – MAINTENANCE LOG
  • Page 155 – INDEX
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Summary

Page 2 - WARNING

A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800- 342-3764 for assistance. WARNING The engine exhaust from this product contains chemicals known to the State of C...

Page 4 - Improper vehicle use can result in SEVERE INJURY or DEATH.; FOLLOW ALL INSTRUCTIONS AND WARNINGS.

For your nearest Polaris dealer,call 1-800-POLARISor visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy 55Medina, MN 55340Phone 1-888-704-5290Part No. 9922090 Rev 02Printed in USA WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS...

Page 5 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER ® utility vehicles • Victory Motorcycles ® We believe Polaris se...

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