Polaris 550 - Manual

Polaris 550

Polaris 550 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WELCOME; • Snowmobiles
  • Page 4 – TABLE OF CONTENTS
  • Page 5 – INTRODUCTION; DANGER
  • Page 6 – Know all laws and regulations concerning the; Vehicle Identification Numbers
  • Page 7 – SAFETY; Safety Training; Never operate this vehicle without proper instruction.; Age Restrictions; WARNING
  • Page 8 – Rider Safety
  • Page 14 – For more information about safety, contact an authorized
  • Page 15 – Safe Riding Gear; Always wear protective clothing to reduce the chance of injury.; Helmet
  • Page 16 – Eye Protection
  • Page 17 – Safety Labels and Locations; The following pages repeat the information found on each label.
  • Page 18 – Reverse Override Warning/4X4 Caution
  • Page 19 – “No Passenger” Warning
  • Page 20 – Clutch Cover Alert
  • Page 21 – FEATURES AND CONTROLS; Switches; Mode/Reverse Override Switch; See page 61 for winch information.
  • Page 22 – LIGHTS ON
  • Page 23 – Mirrors
  • Page 24 – Brakes; Foot Brake
  • Page 25 – Parking Brake
  • Page 26 – Automatic Transmission Gear Selector; Belt Life
  • Page 27 – Steering Lock; Do not use fuel; Extreme Use 30 AH Battery
  • Page 28 – Front Rack/Compartment
  • Page 29 – All Wheel Drive System
  • Page 31 – Engaging Active Descent Control; The ADC system will automatically engage when; Disengaging Active Descent Control; The ADC system will automatically disengage if
  • Page 32 – Instrument Cluster
  • Page 33 – Rider Information Center; Gear Indicator; - This indicator displays gear shifter position.; Information Display Area; - This area displays vehicle ground speed or engine
  • Page 35 – Speed Display Area
  • Page 37 – Method 1
  • Page 38 – Press and release the SELECT button until the flashing check; See pages 38-41 for code definitions and failure descriptions.
  • Page 39 – Diagnostic Display Code Definitions; SPORTSMAN Forest 550 Diagnostic Codes
  • Page 41 – SPORTSMAN Forest 850 Diagnostic Codes
  • Page 43 – OPERATION
  • Page 44 – Engine and Drivetrain Break-in
  • Page 45 – Item
  • Page 46 – Starting the Engine; Position the vehicle on a level surface.; Cold Weather Operation
  • Page 47 – Driving Procedures; Sit upright with both feet on the footrests. Keep both hands on the
  • Page 48 – Turning the Vehicle; Steer in the direction of the
  • Page 49 – Driving on Slippery Surfaces; Slow down when entering slippery areas.
  • Page 50 – Driving Through Water; Check water depth and
  • Page 51 – Driving Over Obstacles; Follow these precautions when operating over obstacles:
  • Page 52 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 53 – Driving Uphill
  • Page 54 – If all forward speed is lost:
  • Page 55 – Avoid hills with slippery or loose surfaces.
  • Page 56 – Driving Downhill; Always move the 4X4 switch
  • Page 58 – With the transmission still in forward, start the engine.
  • Page 59 – Hauling Cargo
  • Page 60 – Never exceed the weight
  • Page 61 – Towing Loads; the vehicle when not towing a trailer.; Parking on an Incline; Place the transmission in
  • Page 62 – WINCH GUIDE; Winch Safety Precautions; Shock Loading
  • Page 65 – Winch Operation
  • Page 66 – Always use the hook strap when; YES
  • Page 67 – Never remove the hook strap from the hook.
  • Page 68 – The ONLY time a winch-equipped vehicle should be moving when; Never attempt to winch another stuck vehicle by attaching the
  • Page 69 – Extensive winching will run down the battery on the winching
  • Page 70 – Winch Cable Care; Always inspect your winch before each use. Inspect for worn or
  • Page 71 – Never attempt to “jerk” a load with the winch. For example, never; Never tow a vehicle or other object with your winch. Towing an
  • Page 72 – Never use recovery straps with your winch. Recovery straps are
  • Page 73 – Winch Maintenance and Service Safety
  • Page 74 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The operating conditions of the machinery during testing:
  • Page 75 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 76 – Maintenance Chart Key
  • Page 79 – Lubrication Guide
  • Page 80 – Engine Oil; Oil Recommendations; Never check the
  • Page 81 – Oil and Filter Change; Start the engine. Allow it to warm up at idle for two to three; Top View
  • Page 83 – Transmission Oil; Oil Check; Add the recommended fluid; Oil Change; Place a drain pan under the gearcase. Remove the drain plug. Allow
  • Page 84 – Fluid Check
  • Page 85 – View the fluid level in the
  • Page 86 – Fluid Change
  • Page 87 – Rear Gearcase Oil; Position the vehicle on a
  • Page 89 – Power Steering Unit
  • Page 90 – Cooling System; Recovery Bottle Coolant; Remove the bottle cap and add coolant as needed. Maintain the
  • Page 91 – Radiator Coolant; through the radiator filler neck.
  • Page 93 – Hand Brake
  • Page 94 – Brake Inspections; Always keep brake fluid at an adequate
  • Page 95 – Toe Alignment
  • Page 96 – Steering Assembly; Grasp one side of the seat; Side Panel/Footwell Removal
  • Page 97 – Tires; Tire Tread Depth
  • Page 98 – Wheel Installation; Place the wheel on the hub with the valve stem toward the outside; Wheel Nut Torque Specifications; Wheel Type; Cast Aluminum
  • Page 99 – Air Filter; Remove the air box cover
  • Page 100 – Fuse Replacement; Remove the suspect fuse from the fuse panel. If the fuse is blown,; Fuse Box
  • Page 101 – Lights; Headlight Beam Adjustment; The headlight beam can be adjusted slightly upward or downward.; headlight switch to high beam.
  • Page 102 – Headlight/Position Light Lamp Replacement
  • Page 103 – Front Turn Signal Replacement; Rotate the turn signal socket
  • Page 104 – Taillight/Brakelight Lamp Replacement; Place the transmission in
  • Page 105 – Throttle Body/Idle RPM; While
  • Page 106 – Throttle Cable Freeplay; throttle lever to ensure the idle speed settles.
  • Page 107 – Camber and Caster
  • Page 108 – Spark Plugs; Spark Plug Recommendations; Rotate the spark plug cap 1/4 turn and pull it off the spark plug.; Plug Condition
  • Page 109 – Spark Plug Inspection; Normal Spark Plug
  • Page 110 – Vehicle Immersion
  • Page 111 – Spark Arrester
  • Page 112 – PVT System
  • Page 114 – When To Use Low Range and High Range; Condition
  • Page 115 – Battery
  • Page 116 – Battery Removal; Lift the battery out of the vehicle. Be careful not to tip a
  • Page 117 – Battery Installation; Ensure that the battery is fully charged.
  • Page 118 – Battery Storage; for the
  • Page 119 – fully charged
  • Page 120 – State of
  • Page 121 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 122 – safety; Polishing the Vehicle; Polishing Tips
  • Page 123 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 124 – Storage Tips; Clean the Exterior; Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel; Oil and Filter
  • Page 125 – Fluid Levels
  • Page 126 – Inspect and Lubricate; Accessories
  • Page 127 – Transporting the Vehicle; Remove the key to prevent loss during transporting.
  • Page 128 – TROUBLESHOOTING; Possible Cause
  • Page 129 – Engine Doesn't Turn Over
  • Page 130 – Engine Pings or Knocks
  • Page 131 – Engine Stops or Loses Power
  • Page 132 – POLARIS PRODUCTS; Description
  • Page 133 – SPECIFICATIONS
  • Page 134 – Clutching
  • Page 137 – WARRANTY; LIMITED WARRANTY
  • Page 138 – LIMITATIONS OF WARRANTIES AND REMEDIES; Lubricants and Fluids
  • Page 139 – HOW TO OBTAIN WARRANTY SERVICE
  • Page 140 – EXPORTED PRODUCTS
  • Page 141 – MAINTENANCE LOG
  • Page 143 – INDEX
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Summary

Page 2 - WELCOME; • Snowmobiles

1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an excit...

Page 4 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Features and Controls . . . . . . . . . . . . . . . . . . . 20Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Winc...

Page 5 - INTRODUCTION; DANGER

4 INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard....

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