Polaris 2011 Ranger 400- User Manual

Polaris 2011 Ranger 400

Polaris 2011 Ranger 400– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 4 – WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.; FOLLOW ALL INSTRUCTIONS AND WARNINGS.; Wear your seat belt. Vehicle rollover could cause severe injury or
  • Page 5 – WELCOME; RANGER
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INTRODUCTION; The
  • Page 10 – Vehicle Identification Numbers
  • Page 11 – SAFETY; Safety Labels and Locations; on the; Container/Passenger/Tire Pressure Warning
  • Page 12 – Age 16 Warning
  • Page 13 – Discretionary Warning
  • Page 14 – Operator Safety
  • Page 16 – • Always place the transmission in PARK before getting out of the
  • Page 17 – Equipment Modifications; We strongly recommend that consumers do not install on a POLARIS
  • Page 18 – Age Restrictions; Cab Nets
  • Page 19 – Failure to Inspect Before Operating; Using Alcohol or Drugs; Exposure to Exhaust
  • Page 22 – FEATURES AND CONTROLS; Component Locations
  • Page 23 – Trailer Hitch Bracket
  • Page 24 – Console; Auxiliary Outlet
  • Page 25 – Switches; Ignition Switch/Light Switch; 7 for AWD operating
  • Page 27 – Brake Pedal; for
  • Page 28 – Seat Belts; Push the latch plate into the buckle until it clicks.
  • Page 29 – Seat Belt Inspection; To clean dirt or debris from the seat belts, sponge the straps with
  • Page 30 – Cab nets; Securing a Net; After entering the vehicle, insert the lower net rod into the net; Opening a Net
  • Page 31 – Seat Removal; Do not use fuel
  • Page 32 – Always follow all; Storage Compartment
  • Page 33 – OPERATION; The break-in period for your new POLARIS
  • Page 34 – Engine and Drivetrain Break-in; Check the oil level. See page 57. Add the recommended oil as
  • Page 35 – Item
  • Page 36 – Starting the Engine; Always start the engine outdoors or in a well-ventilated area.
  • Page 37 – immediately; Stopping the Engine; Braking
  • Page 38 – Driving Procedure
  • Page 39 – Driving with a Passenger
  • Page 40 – Driving On Slippery Surfaces; Do not operate on excessively rough, slippery or loose terrain.
  • Page 41 – Driving Uphill
  • Page 42 – If crossing a sidehill is; Driving Downhill; slightly
  • Page 43 – Driving Through Water
  • Page 44 – Driving Over Obstacles; Follow these precautions when operating over obstacles:
  • Page 45 – Driving in Reverse; Follow these precautions when operating in reverse:
  • Page 46 – Hauling Cargo
  • Page 48 – Dumping the Cargo Box
  • Page 49 – Towing Loads; ing. See page 42. Towing a trailer increases braking distance.; Belt Life
  • Page 50 – Parking the Vehicle; When parking inside a garage or other structure, be sure that the; Parking on an Incline; Block the rear wheels on the downhill side.
  • Page 51 – The illuminated amber AWD; Disengaging AWD; Shift into low gear and drive forward.
  • Page 52 – Locking the Differential; Move the rocker switch to
  • Page 53 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The emissions label is located on the frame under the seat.; Electromagnetic Interference; This spark ignition system complies with Canadian ICES-002.
  • Page 54 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
  • Page 55 – Maintenance Chart Key; Perform these operations more often for vehicles subjected to
  • Page 59 – Lubrication Recommendations
  • Page 60 – Engine Oil; Oil Recommendations; POLARIS recommends the use of POLARIS PS-4
  • Page 61 – Oil Check; Position the vehicle on a
  • Page 62 – Oil and Filter Change
  • Page 63 – Prime the oil pump using the procedure on page 60.
  • Page 64 – Oil Pump Priming; Clamp or pinch off the vent line
  • Page 65 – Gearcases; Gearcase Specification Chart
  • Page 66 – Oil Change; Place a drain pan
  • Page 67 – Front Gearcase; Position the vehicle on a level surface.; Support the vehicle securely with a
  • Page 68 – Spark Plugs; Spark Plug Recommendations; Spark Plug Gap/Torque; Spark Plug Inspection; Remove the seat to access the engine compartment.
  • Page 69 – Normal Plug
  • Page 70 – Cooling System
  • Page 71 – Adding or Changing Coolant
  • Page 72 – Overflow Bottle Coolant Level; The overflow bottle is located in front of the right front wheel.
  • Page 73 – Radiator Coolant Level; View the coolant level through the opening.
  • Page 74 – POLARIS Variable Transmission (PVT) System; When To Use Low Range vs. High Range; Condition
  • Page 75 – PVT System; PVT Drying
  • Page 76 – Vehicle Immersion
  • Page 77 – Filter Systems; Lift the cargo box to; Fuel Filter
  • Page 78 – Breather Filter and Hoses; Lift the cargo box and
  • Page 79 – Carburetor; Start the engine and allow it to warm
  • Page 80 – Spark Arrestor
  • Page 81 – Remove the arrestor
  • Page 82 – Throttle System; Throttle Freeplay; Measure the distance the throttle pedal moves before the engine
  • Page 83 – Throttle Freeplay Adjustment; Locate the throttle cable; Squeeze the end of the rubber boot and slide it over the cable; Cylinder Head/Cylinder Base Fastener Torque
  • Page 84 – Brakes; Brake Fluid; Position the vehicle on a level
  • Page 85 – Brake Inspection; Check the brake system for
  • Page 86 – Steering Wheel Inspection; Spring Adjustment
  • Page 87 – Tires; Tire Tread Depth; Do not lubricate the stud or the lug nut.; Nut Type
  • Page 88 – Wheel Removal; Place the transmission; Attach the wheel nuts and washers and finger tighten.
  • Page 89 – Lights; Headlight Lamp Replacement; Unplug the headlamp; Reinstall the harness assembly into the headlight assembly.; Wiring Harness
  • Page 90 – Headlight Beam Adjustment; Place the vehicle on a level surface with the headlight approxi-
  • Page 91 – Brake Lights; Turn the ignition switch to the ON position.; Indicator Lamp Replacement; Reach in behind the console
  • Page 92 – Battery
  • Page 93 – Battery Removal; remove the battery vent tube.
  • Page 94 – Battery Installation; Ensure that the battery is fully charged.
  • Page 95 – Battery Storage; for the
  • Page 96 – fully charged
  • Page 97 – State of
  • Page 98 – Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
  • Page 99 – safety; Polishing the Vehicle; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
  • Page 100 – Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
  • Page 101 – Storage Tips; Clean the Exterior; Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel; Oil and Filter; See pages 91-93 for storage and charging procedures.
  • Page 102 – Fluid Levels; Treat the fuel system with POLARIS Carbon Clean. See page 97. If
  • Page 103 – Removal from Storage; Tightness of the bolts, nuts and other fasteners should; Transporting the RANGER; Follow these procedures when transporting the vehicle.
  • Page 104 – SPECIFICATIONS
  • Page 105 – Clutching; See your POLARIS dealer for clutching specifications.
  • Page 106 – POLARIS PRODUCTS; Description
  • Page 107 – TROUBLESHOOTING; Possible Cause
  • Page 108 – Engine Doesn't Turn Over
  • Page 109 – Engine Pings or Knocks
  • Page 110 – Engine Stops or Loses Power
  • Page 111 – DECLARATION OF CONFORMITY
  • Page 112 – WARRANTY; LIMITED WARRANTY; REGISTRATION
  • Page 113 – LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 114 – Lubricants; SPARK ARRESTOR
  • Page 115 – Exported Vehicles; How to Get Service
  • Page 116 – Notice
  • Page 119 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 122 – INDEX
Loading the manual

PMS 419

Owner's Manual

for Maintenance and Safety

RANGER

400

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Summary

Page 4 - WARNING; Improper vehicle use can result in SEVERE INJURY or DEATH.; FOLLOW ALL INSTRUCTIONS AND WARNINGS.; Wear your seat belt. Vehicle rollover could cause severe injury or

For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9923132 Rev 01 Printed in USA PMS 419 *9923132 * WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. READ OWNER'S MAN...

Page 5 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly produce an excit-ing line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER ® utility vehicles • Victory Motorcycles ® • Low Emission Vehicl...

Page 7 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 18 Operation. . . . . . . . . . . . . . . . . ....

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