Page 2 - WARNING
A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800- 342-3764 for assistance. WARNING The engine exhaust from this product contains chemicals known to the State of C...
Page 3 - Improper vehicle use can result in SEVERE INJURY or DEATH.
For your nearest Polaris dealer, call 1-800-POLARIS or visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 Phone 1-888-704-5290 Part No. 9923100 Rev 01 Printed in Taiwan PMS 419 *9923100 * WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. NEVER operate...
Page 4 - WELCOME; RANGER
1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles• All-terrain vehicles (ATVs)• RANGER ® utility vehicles • Victory Motorcycles ® • Low emission vehicle...
Page 6 - TABLE OF CONTENTS
3 TABLE OF CONTENTS Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 24 Operation. . . . . . . . . . . . . . . . . ....
Page 7 - INTRODUCTION
4 INTRODUCTION The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym-bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard...
Page 9 - Vehicle Identification Numbers
6 INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one o...
Page 10 - SAFETY; Safety Training; RiderCourse; that is; for a fee. Call ATV Enrollment Express at
7 SAFETY Safety Training ATV safety training is a top priority for Polaris. Polaris strongly encourages you and any family members who will be riding the ATV to take a training course. If you purchased a new Polaris ATV in the United States, your dealer provided information about the authorized ATV ...
Page 11 - Safe Riding Gear; Helmet
8 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established ...
Page 12 - Eye Protection; Equipment Modifications
9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markin...
Page 13 - Safety Warnings; Operating Without Instruction; UNDER
10 SAFETY Safety Warnings Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for pr...
Page 14 - Handling Gasoline; Exposure to Exhaust
11 SAFETY Safety Warnings Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline.• Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or spa...
Page 15 - Protective Apparel
12 SAFETY Safety Warnings Protective Apparel Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident.Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles...
Page 16 - Operating on Pavement
13 SAFETY Safety Warnings Operating on Pavement Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn.Avoid operating the ATV on pavement. ATV tires are des...
Page 17 - Physical Control of the ATV
14 SAFETY Safety Warnings Physical Control of the ATV Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator's foot is not firmly planted on the footrest, it co...
Page 18 - Descending Hills Improperly; Crossing Hillsides
15 SAFETY Safety Warnings Descending Hills Improperly Improperly descending a hill could cause loss of control or overturn.• Always follow proper procedures for travel- ing down hills as described in the owner's manual. NOTE: A special technique is required when braking while traveling down-hill. Se...
Page 19 - Stalling While Climbing a Hill; Operating on Steep Hills
16 SAFETY Safety Warnings Stalling While Climbing a Hill Stalling, rolling backwards or improperly dismounting while climbing a hill could cause an overturn.• Always maintain a steady speed when climbing a hill. If all forward speed is lost:• Keep body weight uphill.• Apply the front brakes (right l...
Page 20 - Improper Tire Maintenance
17 SAFETY Safety Warnings Improper Tire Maintenance Operating this ATV with improper tires or with improper or uneven tire pressure could cause loss of control or accident.Always use the size and type of tires specified for your ATV.Always maintain proper tire pressure as described in the owner's ma...
Page 21 - Operating Over Obstacles
18 SAFETY Safety Warnings Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn.Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always foll...
Page 23 - Safety Labels and Locations; safety; General Warning
20 SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels ...
Page 24 - Discretionary Warning
21 SAFETY Safety Labels and Locations Discretionary Warning WARNING• Never operate this ATV on HILLS steeper than 25 degrees 25 ° . To pre- vent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. • REVERSE operation can be dangerous even at low speeds. Steering be...
Page 25 - “No Passenger” Warning
22 SAFETY Safety Labels and Locations “No Passenger” Warning WARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. 7175378 Tire Pressure/Load Warning WARNINGImproper tire pressure or overloading can cause loss of control. Loss of control can re...
Page 26 - Age Warning
23 SAFETY Safety Labels and Locations Age Warning WARNINGOperation of this ATV by children under the age of 14 increases the risk of severe injury or death.Adult supervision is required for children under age 16.NEVER permit children under age 14 to operate this ATV. Clutch Cover Warning WARNING• Mo...
Page 27 - FEATURES AND CONTROLS; Switches; Light Switch
24 FEATURES AND CONTROLS Switches Light Switch Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The key must be in the ON position to operate the headlights. Engine Stop Switch Before starting the engine, press the upper end of the switch do...
Page 28 - Throttle Lever
25 FEATURES AND CONTROLS Switches Override Switch (Reverse Speed Limiter) This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch. WARNING! Pressing the override button while the throttle is open...
Page 29 - Brakes; This lever does not
26 FEATURES AND CONTROLS Brakes Operating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Aggressively applying the rear brake...
Page 31 - Parking Brake
28 FEATURES AND CONTROLS Brakes Parking Brake 1. Place the transmission in gear. 2. Squeeze and release the left brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock down to engage the lock. 4. Release the brake lever. 5. To release the parking brake lock, squeeze an...
Page 32 - Brake Fluid; Position the vehicle on a level
29 FEATURES AND CONTROLS Brakes Brake Fluid An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill.Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it...
Page 33 - Choke
30 FEATURES AND CONTROLS Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 36 for correct choke and throttle settings during start-ing. Fuel Tank Cap Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level su...
Page 34 - Automatic Transmission Gear Selector
31 FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. F: Forward GearN: NeutralR: Reverse To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. NOTICE: Shifting gear...
Page 35 - OPERATION; Engine and Drivetrain Break-in
32 OPERATION Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Break-In Period The break-in period for your ...
Page 36 - Safe Operation Practices
33 OPERATION Safe Operation Practices 1. Complete the recommended safety training before operating this vehicle. See page 7. 2. Do not allow anyone under 14 years of age to operate this vehicle. Adult supervision is required for children under age 16. Do not allow anyone with cognitive or physical d...
Page 37 - Know Your Riding Area/Tread Lightly
34 OPERATION Know Your Riding Area/Tread Lightly Familiarize yourself with all laws and regulations concerning the opera-tion of this off-road vehicle in your area. Respect the environment in which you ride. Find out where the designated riding areas are by con-tacting your Polaris dealer, a local r...
Page 38 - Item
35 OPERATION Pre-Ride Checklist Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Item Remarks Page Brake system/lever travel Ensure prope...
Page 39 - Starting the Engine; If the engine is cold, move the choke lever
36 OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a well-venti- lated area. 2. Place the transmission in neutral. 3. Lock the parking brake. 4. Turn the fuel valve on. 5. Sit on the vehicle. Tip: Do not use the choke if starting a warm engine. Excessive use o...
Page 40 - button when the engine starts.; Cold Weather Operation
37 OPERATION Starting the Engine 10. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. 11. ...
Page 41 - Driving Procedures
38 OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright with both feet on the footrests and both hands on the handlebars. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of tr...
Page 42 - Turning the Vehicle
39 OPERATION Turning the Vehicle To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. The same leaning technique should be used for turning in reverse. Practice making turns at slow speeds before attempting...
Page 43 - Driving on Slippery Surfaces; Do not operate on excessively rough, slippery or loose terrain.
40 OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Maintain a high le...
Page 44 - Driving Uphill
41 OPERATION Driving Uphill Braking and handling are greatly affected when operating in hilly ter-rain. Improper procedure could cause loss of control or overturn. When-ever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (25 ° maximum). 3. Always check the...
Page 45 - If crossing a sidehill is
42 OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A...
Page 46 - Driving Downhill; When driving downhill, follow these precautions:
43 OPERATION Driving Downhill When driving downhill, follow these precautions: 1. Avoid steep hills (25 ° maximum). 2. Shift body weight uphill. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5. Squeeze the rear (left) brake lever gradual...
Page 48 - Driving Through Water; Choose a crossing
45 OPERATION Driving Through Water Your ATV can operate through water with a maxi-mum recommended depth equal to the bottom of the footrests. Follow these pro-cedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have...
Page 49 - Driving Over Obstacles; Follow these precautions when operating over obstacles:
46 OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches. 3. Travel slowly and ...
Page 50 - Driving in Reverse; Follow these precautions when operating in reverse:
47 OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle sud...
Page 51 - Hauling Cargo
48 OPERATION Hauling Cargo Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DIS...
Page 52 - not exceed the rear rack capacity.
49 OPERATION Hauling Cargo Never exceed the weight capacities specified for your ATV on warning labels and in the specifications section of this manual. Always read and understand the load distribution warnings listed on the accessory rack and hitch warning labels. Never carry cargo on the front of ...
Page 53 - Parking on an Incline; Always block the rear wheels on the downhill side.
50 OPERATION Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5. Turn the fuel valve off.
Page 54 - EMISSION CONTROL SYSTEMS; Noise Emission Control System; This spark ignition system complies with Canadian ICES-002.
51 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your Polaris vehicle...
Page 55 - MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition
52 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace par...
Page 56 - Maintenance Chart Key; Have an authorized Polaris dealer perform these services.
53 MAINTENANCE Periodic Maintenance Chart Improperly performing the procedures marked with a could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services. Maintenance Chart Key X Perform these ...
Page 59 - Lubrication Guide
56 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 52. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Lube Method Engine Oil PS-4 PLUS Performance Synthetic 2...
Page 60 - Oil Recommendations; Polaris recommends the use of Polaris PS-4; Oil Specifications; Position the vehicle on a
57 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use 2W-50 oil. Follow the manufacturer's recommendat...
Page 61 - Oil and Filter Change
58 MAINTENANCE Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Always change the oil filter whenever changing oil. NOTICE: If the ATV is left without oil in the system for extended periods, the oil pump may lose...
Page 63 - Transmission Oil; Transmission Oil Recommendations
60 MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level between 1/4 and 3/4 on the sight glass. See page 98 for the part numbers of Polaris products. Transmission Oil Recomme...
Page 64 - Rear Gearcase Oil; Rear Gearcase Oil Recommendations; Remove the check plug and view; Oil Change; Discard used oil properly.
61 MAINTENANCE Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Maintain the oil level at the bottom of the check plug hole. We recom-mend the use of Polaris Premium ATV Angle Drive Fluid. Use of other o...
Page 65 - Front Brake Inspections
62 MAINTENANCE Brakes Front Brake Inspections The front (right lever) brakes are hydraulic disc brakes, activated by moving the brake lever toward the handlebar. This brake system is self-adjusting. The following checks are recommended to keep the brake system in good operating condition. Check more...
Page 66 - Rear Brake Adjustments
63 MAINTENANCE Brakes Rear Brake Adjustments The rear (left lever) brakes are mechanical brakes, acti-vated by moving the brake lever toward the handlebar. The foot brake is also a mechanical rear brake. Adjust the rear brakes when brake lever travel reaches 2 1/2" (65 mm). Always adjust the bra...
Page 67 - Toe Alignment
64 MAINTENANCE Toe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/8" to 1/4" (3-6 mm) toe out. WARNING! Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignmen...
Page 68 - Steering Assembly; Remove the three fasteners
65 MAINTENANCE Steering Assembly The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat. 2. Remove the three fasteners securin...
Page 69 - Tires; Tire Tread Depth
66 MAINTENANCE Tires Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual...
Page 70 - Wheel Removal; Position the vehicle on a level surface.; slightly off the ground.; Wheel Installation; Place the wheel on the wheel hub with the valve stem toward the; Wheel Nut Torque Specifications; Location
67 MAINTENANCE Tires Wheel Removal 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Stop the engine. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING! Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 5. Place a sui...
Page 71 - Air Filter
68 MAINTENANCE Air Filter 1. Position the vehicle on a level surface. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Remove the seat. 5. Release the air box cover clips, and remove the air box cover. 6. Loosen the clamp and remove the air filter. 7. Remove the pre-filter from the m...
Page 72 - Lights; Headlamp Replacement; Remove the rubber cover; Lamp Replacement; Remove the taillight lens cover mounting screws.
69 MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Headlamp Replaceme...
Page 73 - Spark Plugs; Spark Plug Recommendations; Remove the spark plug; Plug Condition
70 MAINTENANCE Spark Plugs Spark Plug Recommendations Refer to the specifications section beginning on page 96 for the recom-mended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use...
Page 74 - Spark Plug Condition; Normal Spark Plug
71 MAINTENANCE Spark Plugs Spark Plug Condition Normal Spark Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi-cates the proper type and heat range for the engine and the service. The tip should not be...
Page 75 - Vehicle Immersion
72 MAINTENANCE Vehicle Immersion If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined belo...
Page 76 - Spark Arrestor; Remove the three screws and
73 MAINTENANCE Spark Arrestor Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Never run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protection and leather work gloves. Do not stand behind ...
Page 77 - Constant Variable Transmission (CVT) System; CVT Drying; Remove the CVT drain plug from the bottom of the CVT cover.
74 MAINTENANCE Constant Variable Transmission (CVT) System Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The CVT system has bee...
Page 78 - Battery
75 MAINTENANCE Battery Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Bat...
Page 79 - Battery Removal; Disconnect the battery
76 MAINTENANCE Battery Battery Removal 1. Remove the seat. 2. Disconnect the battery hold-down strap. 3. On conventional batteries, remove the battery vent tube. 4. Disconnect the black (negative) battery cable first. 5. Disconnect the red (positive) battery cable last. 6. Lift the battery out of th...
Page 80 - Battery Installation; Ensure that the battery is fully charged.
77 MAINTENANCE Battery Battery Installation Using a new battery that has not been fully charged can damage the bat-tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 79 before installing the battery. 1. Ensure that the battery ...
Page 81 - Battery Storage; for the part numbers of
78 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed ...
Page 82 - fully charged
79 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leak- ing or spilled electrolyte during charging. See page 76. 2. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rating. Charge as neede...
Page 83 - Voltage
80 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition before and 1-2 hours after the end of charging. State of Charge Voltage Action Charge Time (Using constant current charger @ standard amps specified on top of battery) 100% 12.8-13.0 volts None, check at 3 mos. ...
Page 84 - Cleaning and Storage; Washing the Vehicle; and the lower parts last.; Washing Tips
81 MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden ho...
Page 85 - Polishing the Vehicle; Polishing Tips; • Avoid the use of automotive products, some of which can scratch the
82 MAINTENANCE Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the follow-ing items: • Wheel bearings• Tra...
Page 86 - Wash chrome wheels frequently. Use a mild detergent. Never use; Removing Corrosion
83 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre-serve wheel life and ensure a "like new" appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more suscepti...
Page 87 - Storage Tips; Clean the Exterior; disperse through the fuel in the tank and carburetor.; Oil and Filter
84 MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as ...
Page 88 - Fluid Levels; See pages 78-79 for storage and charging procedures.
85 MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 52.• Rear gearcase• Transmission• Brake fluid (change every two years and any time the fluid looks dark or contaminated) Fog the En...
Page 89 - Transporting the Vehicle; Remove the key to prevent loss
86 MAINTENANCE Transporting the Vehicle Follow these procedures when trans-porting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat. 6. Remove the key to prevent loss during transportin...
Page 90 - ADJUSTMENTS; Camber and Caster; The camber and caster are non-adjustable.; Rear Spring
87 ADJUSTMENTS Camber and Caster The camber and caster are non-adjustable. Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Accessory springs are available through your Polaris dealer. Adjuste...
Page 91 - Handlebars; Loosen
88 ADJUSTMENTS Handlebars WARNING! Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see ...
Page 92 - Carburetor; Carburetor/Engine Idle RPM Adjustment
89 ADJUSTMENTS Carburetor Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the engine l...
Page 93 - Speed Control System; only by consumers
90 ADJUSTMENTS Speed Control System This vehicle is delivered in a limited mode to have a maximum speed at or below 20 MPH (32 km/h). The vehicle contains a means for limiting the maximum speed to 20 MPH (32 km/h) and 30 MPH (48 km/h) or less. The maximum unrestricted speed capability is 38 MPH (61 ...
Page 94 - Throttle Stop Speed Control System; To adjust the speed limit; Bottom Views of Throttle; Bracket Removed
91 ADJUSTMENTS Speed Control System Throttle Stop Speed Control System The speed control system has two options for limiting speed. Adjusting the speed limit screw allows you to control vehicle speed between 0 and 30 MPH (48 km/h). This adjustment con-trols how far the throttle opens. To remove the ...
Page 95 - Throttle Cable Freeplay; Adjust throttle cable freeplay at the handlebar.
92 ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Slide the boots off the inline cable adjuster sleeve. Loosen the adjuster locknut. 2. Turn the adjuster until 1/16" to 1/8" (1.5-3 mm) of freeplay is achieved at the thumb lever. While adjusting freepl...
Page 96 - TROUBLESHOOTING; Engine Doesn't Turn Over
93 TROUBLESHOOTING Engine Doesn't Turn Over Engine Turns Over, Fails to Start Engine Backfires Possible Cause Solution Tripped circuit breaker Reset the breaker Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections...
Page 97 - Engine Pings or Knocks
94 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularly, Stalls or Misfires Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Idle set too ...
Page 98 - Engine Stops or Loses Power; Possible Cause
95 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace Water is present in fuel Replace with new fuel Overuse of choke Inspect, clean and/or re...
Page 99 - SPECIFICATIONS
96 SPECIFICATIONS Phoenix 200 Maximum Weight Capacity 215 lbs. (98 kg) (includes weight of operator, cargo and accessories) Dry Weight 395 lbs. (179 kg) Fuel Capacity 2.5 gal. (9.5 l) Engine Oil Capacity 41 oz. (1200 ml) Transmission Oil 18.6 oz. (550 ml) Rear Gearcase Oil 4 oz. (120 ml) Rear Rack C...
Page 100 - Jetting Chart
97 SPECIFICATIONS Jetting Chart Clutching Chart Phoenix 200 Drive Ratio, Front N/A Tires, Front 21x7-10 / 4 psi (27.6 kPa) Tires, Rear 20x10-9 / 4 psi (27.6 kPa) Front Suspension Dual A-Arm w/7 in. (17.8 cm) travel Rear Suspension Mono-Shock Swing Arm w/6.5 in. (16.5 cm) travel Shock Adjustment CAM ...
Page 101 - POLARIS PRODUCTS; Description
98 POLARIS PRODUCTS Part Number Description Engine Lubricant 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (qt.) 2876245 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil (gal.) Gearcase / Transmission Lubricants 2873602 Premium AGL Synthetic Gearcase...
Page 102 - DECLARATION OF CONFORMITY
99 DECLARATION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A.Telephone 763-542-0500April 22, 2010 We, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements applicable to off-road all-terrain vehicles. PROD...
Page 103 - WARRANTY; LIMITED WARRANTY
100 WARRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIM-ITED WARRANTY on all components of the Polaris All Terrain Vehicle (ATV) against defects in material or workmanship. Polaris also gives a one year limited warranty on the final drive chain (if ...
Page 105 - LIMITATIONS OF WARRANTIES AND REMEDIES
102 WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES This warranty also excludes failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, te...
Page 106 - HOW TO OBTAIN WARRANTY SERVICE; SPARK ARRESTOR
103 WARRANTY ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-TICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states...
Page 107 - Exported Vehicles; How to Get Service
104 WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WAR-RANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCA-TION.This policy does not apply to vehicles that have received authorization for expo...
Page 108 - Notice
105 WARRANTY Exported Vehicles How to Get Service If Purchased From A Private Party: If you purchase a POLARIS product from a private citizen, to be kept and used outside of the country in which the vehicle was originally purchased, all warranty coverage will be denied. You must nonetheless warranty...
Page 111 - MAINTENANCE LOG
108 MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser-vices performed. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS
Page 113 - INDEX
110 INDEX A Air Filter . . . . . . . . . . . . . . . . . . . . . 68 B Battery . . . . . . . . . . . . . . . . . . . . 75-80 Charging (Conventional) . . . . . 79 Charging (Sealed Battery) . . 79-80 Fluid (Conventional) . . . . . . . . 78 Installation . . . . . . . . . . . . . . . . 77 Removal . . . ....
