Page 3 - California Proposition 65 Warning
This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. California Proposition 65 Warning
Page 4 - We’ve created a web site just for YOU!; Technical tips
We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.victory-usa.com
Page 6 - Hammer
1 The text, photographs and illustrations used in this manual are based on the most current product information available at the time of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Polaris Industries reserves the right to make ...
Page 7 - FOREWORD; Thank you for choosing a VICTORY motorcycle!
2 FOREWORD Thank you for choosing a VICTORY motorcycle! This owner’s manual contains information for the VICTORY HAMMER model. Some of the photographs and illustrations used in the manual are generalizations, so your model may be slightly different than what is shown. If you misplace or damage your ...
Page 8 - TABLE OF CONTENTS
3 TABLE OF CONTENTS INTRODUCTION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 9 - INTRODUCTION; Read the Owner’s Manual; add to your enjoyment and keep you riding safely.; WARNING
4 INTRODUCTION Read the Owner’s Manual Your VICTORY owner’s manual contains information that’s essential to safe riding and proper maintenance of the motorcycle. Anyone who uses the motorcycle (operators and passengers) must read the owner’s manual before riding.Carefully read and understand the inf...
Page 10 - SAFETY; Symbols and Terms Used in the Owner’s Manual; Notice
5 SAFETY Symbols and Terms Used in the Owner’s Manual The following safety signal words and symbols appear throughout the owner’s manual. Your safety and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the manual. ! The safe...
Page 11 - Safe Riding Practices; operating the motorcycle.
6 SAFETY Safe Riding Practices Improper use of this motorcycle can result in serious injury or death to you, your passenger andothers. To minimize the risk of injury, read and understand the information contained in thissection before operating the motorcycle. This section contains safety informatio...
Page 13 - Know your skills and limits, and ride within them.; VICTORY Service Manual
8 SAFETY Safe Riding Practices Follow these general safe riding practices: S Before each ride, make the checks described in the Pre-Operation Check section beginning on page 47. Operating the motorcycle without completing the pre-operation check may cause damage to the motorcycle or result in an acc...
Page 14 - increase the possibility of losing control.; Reduce your speed when:
9 SAFETY Safe Riding Practices S The most common cause of accidents involving a motorcycle and an automobile is the automobile driver’s failure to see the motorcycle. Ride defensively, as if you are invisible to other motorists, even in broad daylight. Ride where you’re clearly visible to other moto...
Page 15 - Improper braking may cause loss
10 SAFETY Safe Riding Practices S Reduce your speed when: - The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions.- The traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flowing smoothly. - You are being passed in either d...
Page 16 - and cause loss of control.; Carrying a Passenger*; To carry a passenger safely, do the following:
11 SAFETY Safe Riding Practices S Ground clearance is reduced when the motorcycle leans. Do not allow components to contact the road surface when leaning the motorcycle in a curve, as this could cause loss of control. S Retract the sidestand fully before riding. If the sidestand is not fully retract...
Page 17 - Protective Apparel; reducing head injuries.
12 SAFETY Safe Riding Practices Protective Apparel To decrease the risk of injury and increase riding comfort, wear protective riding apparel. S Wear a Department of Transportation (DOT) or SNELL approved helmet. Some state laws require that you wear an approved helmet. In accidents involving motorc...
Page 18 - any additional cargo on the motorcycle.
13 SAFETY Gross Vehicle Weight Rating (GVWR) Gross vehicle weight is the total combined weight of the motorcycle, the operator and the passenger.** S The weight of the motorcycle includes the motorcycle and all of its fluids, any accessories and their contents, and any additional cargo on the motorc...
Page 19 - Example 1: HAMMER with no accessories or cargo; Total Weight; Item; Total Weight
14 SAFETY Example 1: HAMMER with no accessories or cargo Gross Vehicle Weight Rating 1165 lbs (528 kg) Item Weight HAMMER- with full capacity of all fluids 697 lbs (316 kg) Operator - with recommended riding apparel 220 lbs (100 kg) Passenger - with recommended riding apparel (when properly equipped...
Page 20 - Carrying Cargo; guidelines also refer to the contents of any accessories.
15 SAFETY Carrying Cargo Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines also refer to the contents of any accessories. S Keep cargo and accessory weight to a minimum, and keep items as close to the motorcycle as possible to mini...
Page 21 - Saddlebags; Distribute weight evenly in each of the saddlebags.; Modifications; If in doubt, contact your authorized VICTORY Dealer.; Parking the Motorcycle
16 SAFETY Saddlebags When operating a motorcycle with original equipment or accessory saddlebags: S Never ride at speeds exceeding 80 mph (120 km/h). Depending on load and weather conditions, the maximum safe operating speed may be less than 80 mph (120 km/h). Saddlebags, combined with the lifting o...
Page 22 - Transporting the Motorcycle; If you must transport the motorcycle:
17 SAFETY Transporting the Motorcycle If you must transport the motorcycle: S Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle’s steering and handling, which can cause loss of control. S Position and restrain the motorcycle so it remains up...
Page 23 - Accessory Selection and Installation
18 SAFETY Accessory Selection and Installation Because VICTORY cannot test and make specific recommendations concerning every accessory or combination of accessories sold, the operator is responsible for determining that the motorcycle can be safely operated with any accessories or additional weight...
Page 24 - Gasoline and Exhaust
19 SAFETY Gasoline and Exhaust For complete fueling procedures, see page 64.Gasoline is highly flammable and can be explosive in certain conditions. Observe the following precautions when you refuel or service the fuel system: S Turn off the engine. S Use a well-ventilated area. S Open the fuel cap ...
Page 25 - Maintenance; cycle or result in bodily injury.
20 SAFETY Maintenance Maintain the motorcycle according to the following requirements: S Before each ride, complete a pre-operation check as outlined beginning on page 47. Operating the motorcycle without completing the pre-operation check can cause damage to the motorcycle or result in an accident....
Page 27 - Location of Safety and Vehicle Information Labels; See page 23 for decal type and description.
B D C A E 22 SAFETY Location of Safety and Vehicle Information Labels See page 23 for decal type and description.
Page 28 - Information varies by model
23 SAFETY Location of Safety and Vehicle Information Labels Location A (FUEL WARNING) Location B (MANUFACTURING INFORMATION) Information varies by model Location C (NOISE EMISSION) Location E (ENGINE I.D. NUMBER) Stamped on right rear crankcase half Location D (TIRE INFORMATION) (Under Left Side Cov...
Page 29 - See page 25 for decal type and description.
24 SAFETY Location of Safety and Vehicle Information Labels See page 25 for decal type and description. F
Page 30 - Location F
25 SAFETY Location of Safety and Vehicle Information Labels Location F FUSE and RELAY LOCATION (Under side cover, on side of fuse box cover) FUSE BOX REMOVAL INSTRUCTION (on base of fuse box)
Page 31 - See page 27 for decal type and description.
26 SAFETY Location of Safety and Vehicle Information Labels See page 27 for decal type and description. H G
Page 32 - Location H (EMISSION CONTROL INFORMATION)
27 SAFETY Location of Safety and Vehicle Information Labels Location G (TIRE SAFETY) Location H (EMISSION CONTROL INFORMATION) (Canada Models) (49 State Models) (California Models Only) Location I (PATENT NOTICE) (LH Rear of subframe down tube) Information varies by model
Page 33 - Reporting Safety Defects; ADMINISTRATOR
28 SAFETY Reporting Safety Defects If you believe that your vehicle has a defect that could result in a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Polaris Industries in writing.If NHTSA receives si...
Page 35 - COMPONENT IDENTIFICATION; HANDLEBAR AREA
30 COMPONENT IDENTIFICATION Use the information on the following pages to identify and locate the major components of the VICTORY HAMMER motorcycle, including the vehicle and engine identification numbers, model number and ignition key number. HANDLEBAR AREA 1. Speedometer2. Tachometer3. Front Brake...
Page 36 - LEFT SIDE VIEW
31 COMPONENT IDENTIFICATION LEFT SIDE VIEW 1. Front Fork2. Front Turn Signal3. Headlamp4. Air Filter5. Spark Plug (2)6. Ignition Switch7. Left Side Cover8. Battery (under side cover)9. Rear Turn Signal10. Taillight11. Rear Axle Adjuster (1 each side)12. Rear Brake Caliper13. Passenger’s Foot Rest14....
Page 37 - RIGHT SIDE VIEW
32 COMPONENT IDENTIFICATION RIGHT SIDE VIEW 1. Drive Belt (under guard)2. Passenger Seat / Cowl3. Seat Strap (Under Seat Cowl)4. Operator’s Seat5. Rear Shock Absorber (access through RH side cover)6. Side Cover7. Front Turn Signal8. Front Fork9. Front Brake Caliper10. Oil Cooler11. Rear Brake Pedal1...
Page 38 - Vehicle Identification Number; or to order replacement parts.
33 COMPONENT IDENTIFICATION Vehicle Identification Number The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label. You will need the vehicle identification number to title, register, license or insure the motorcycle, or to or...
Page 39 - Engine Identification Number; The engine identification number (A) is a combination of the engine; Ignition Key Number; VICTORY dealer can assist you in obtaining a replacement key.
34 COMPONENT IDENTIFICATION Engine Identification Number The engine identification number (A) is a combination of the engine model and serial numbers. The first 8 digits are the engine model number and the last 5 digits are the serial number.The engine serial number is stamped into the rear of the c...
Page 40 - INSTRUMENTS, FEATURES AND CONTROLS; Ignition Key; The ignition key operates the ignition switch and parking lights.; Ignition Switch; electrical switches and buttons.; Off Position; key can be removed. Turn the ignition switch to the OFF position and; On Position; flashers, turn signals and all other electrical features.; Caution
35 INSTRUMENTS, FEATURES AND CONTROLS Ignition Key The ignition key operates the ignition switch and parking lights. Ignition Switch The ignition switch energizes the ignition, the lighting system, and all electrical switches and buttons. Off Position In the OFF position, all electrical circuits are...
Page 41 - Instrument Cluster; The instrument cluster includes the speedometer and tachometer.; Speedometer; The tachometer also contains the Overdrive light.
36 INSTRUMENTS, FEATURES AND CONTROLS Instrument Cluster The instrument cluster includes the speedometer and tachometer. 1. Speedometer 2. Tachometer3. Odometer / Trip Odometer (See page 37)4. Odometer &Trip Odometer Toggle / Trip Odometer Reset (See page 37)5. Overdrive Indicator Lamp (O/D) (Se...
Page 42 - Odometer
37 INSTRUMENTS, FEATURES AND CONTROLS Odometer The odometer display shows total miles traveled in the window on the lower portion of the speedometer. Trip Odometer A trip odometer is included on the speedometer. The trip odometer shows total miles traveled since the trip odometer was reset. You can ...
Page 43 - Indicator Lights; The neutral indicator illuminates when the transmission is
38 INSTRUMENTS, FEATURES AND CONTROLS Indicator Lights Neutral Indicator (1) The neutral indicator illuminates when the transmission is in neutral, and the ignition key is ON. Headlamp High Beam Indicator (2) The headlamp high beam indicator illuminates when the headlamp switch is set to high beam (...
Page 45 - Left Handlebar Controls
40 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Fast Idle Lever (1) The fast idle lever increases the engine idle speed when starting a cold engine (see page 65). To engage the fast idle lever, move the lever toward the rear of the motorcycle until the lever stops. Headlamp High/Low Be...
Page 46 - Turn Signal Switch - Momentary Feature
41 INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Turn Signal Switch Operation (3) With the ignition key in the ON or PARK position, the turn signal switch activates the turn signals. Push the switch to the left to activate the left turn signals, and to the right to activate the right tu...
Page 47 - Right Handlebar Controls
42 INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Engine Stop/Run Switch (1) The engine stop/run switch completes or interrupts the ignition, starter, and fuel pump circuits. To complete the circuits, allowing the engine to start and run, press the lower portion of the engine stop/run s...
Page 48 - Front Brake Lever; grip. To apply the front brake, pull the front brake lever toward the
43 INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Starter Button (3) The starter button works only when the engine stop/run switch is in the RUN position and the transmission is in neutral or the clutch is disengaged (lever pulled in toward handlebar.) To engage the engine starter motor...
Page 49 - shift to a lower gear, press down on the gear shift pedal. To shift to a
44 INSTRUMENTS, FEATURES AND CONTROLS Gear Shift Pedal (1) The gear shift pedal is located on the left side of the motorcycle. To shift to a lower gear, press down on the gear shift pedal. To shift to a higher gear, lift up on the gear shift pedal. For proper gear shifting procedure, see Shifting Ge...
Page 50 - Fuel Cap; The fuel cap must be opened and closed with the ignition key.; If tank was empty of fuel, prime the fuel pump.
45 INSTRUMENTS, FEATURES AND CONTROLS Fuel Cap The fuel cap must be opened and closed with the ignition key. To open: D Lift key slot cover (1) on cap and insert key. D Turn clockwise while pushing down lightly to release latch and open the cap To close: D Turn key clockwise and press down on cap. D...
Page 51 - Side Covers
46 INSTRUMENTS, FEATURES AND CONTROLS Side Covers Your motorcycle is equipped with two removable side covers. Remove the left side cover to access the battery. Remove the right side cover to access the fuses and the rear brake fluid reservoir.To remove either side cover, pull the lower corners of th...
Page 53 - Check Electrical Equipment; neutral indicator should remain illuminated.; Headlamp; taillight brightness should increase.
48 PRE-OPERATION CHECK Check Electrical Equipment To perform a pre-operation check on the electrical equipment, set the ignition switch to the ON position. Set the ignition switch to the OFF position after completing the electrical equipment portion of the pre-operation check. Indicator Lights The l...
Page 54 - Turn Signals; Press the horn button. The horn should sound loudly.; Engine Stop/Run Switch; you use the motorcycle.
49 PRE-OPERATION CHECK Check Electrical Equipment Turn Signals Move the turn signal switch to the left. The front and rear left turn signals and the turn signal indicator light on the panel should flash. Push the switch button IN to cancel the turn signal. The turn signals and turn signal indicator ...
Page 55 - Check Engine Oil Level; We recommend the use of only VICTORY brand Semi-Synthetic
50 PRE-OPERATION CHECK Check Engine Oil Level A dipstick attached to the oil fill cap registers the engine oil level. We recommend the use of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or equivalent.1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut th...
Page 56 - Check Fuel Components; Fuel Level; The light; Fuel Hose, Rail and Connections; dampness or stains from leaking or dried fuel.; Evaporative Emission Control System (California models); the left side of the motorcycle behind the side stand.
51 PRE-OPERATION CHECK Check Fuel Components Fuel Level 1. Straddle the motorcycle on level ground and bring it to a vertical position. 2. Turn the ignition switch to the ON position and watch the fuel indicator light on the panel. NOTE: The light will stay on if less than .8 gallons (3.08 liters) r...
Page 57 - Check Tires; Tire Pressure; tires immediately (see the; Tire Tread Depth
52 PRE-OPERATION CHECK Check Tires Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Refer to the tire pressure table on page ...
Page 58 - Check Brakes; Front Brake Lever Movement
53 PRE-OPERATION CHECK Check Brakes Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch ...
Page 59 - Rear Brake Pedal Freeplay and Movement; Rear brake pedal freeplay, the amount of brake pedal movement
54 PRE-OPERATION CHECK Check Brakes Rear Brake Pedal Freeplay and Movement Rear brake pedal freeplay, the amount of brake pedal movement from the rest position to the point that the master cylinder pushrod touches the master cylinder piston should be 4.5-7mm (.177 ″ - .280 ″ ). Adjust pedal freeplay...
Page 60 - Check Rear Brake Fluid Level
55 PRE-OPERATION CHECK Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir (1). The fluid should be clear and at a level between minimum (MIN) and maxi...
Page 61 - Check Hoses and Connections; Service; Check Brake Pads; Check Throttle Control Grip and Cables
56 PRE-OPERATION CHECK Check Brakes Check Hoses and Connections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. Refer to the Victory Service Manual for torque values of fasteners or conta...
Page 65 - Front of Motorcycle
60 PRE-OPERATION CHECK Check Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand (1) to its stored (up) position, then to its fully extended (down) position and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the si...
Page 66 - OPERATION
61 OPERATION The operation section describes how to operate your VICTORY motorcycle for best performance and longevity. Important areas covered include: S Engine Break-in Period S Fueling and Fill Height S Starting the Engine S Shifting Gears S Accelerating S Braking S Stopping the Engine S Parking ...
Page 67 - Engine Break-in Period
62 OPERATION Engine Break-in Period During the first 500 miles (800 kilometers), critical engine parts require special wear-in procedures so they seat and mate properly. Read, understand and use the following rules for operating the motorcycle during the first 500 miles (800 kilometers) to ensure yo...
Page 68 - Owner’s Manual
63 OPERATION Engine Break-in Period 0-90 miles (0-145 kilometers) S Do not operate the motorcycle for extended periods of time at throttle positions above 1/3 throttle. Vary the en- gine speed of the motorcycle. Do not operate the motorcycle for extended periods of time at any one set throttle posit...
Page 69 - Fueling and Fill Height; the surrounding area.; Priming the Fuel System
64 OPERATION Engine Break-in Period Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see Fuel Specifications on page 156). Fill the fuel tank to a level just below the bottom of the fuel filler insert. • Do not allow gasoline to ...
Page 70 - Starting the Engine; restraints for tightness.
65 OPERATION Engine Break-in Period Starting the Engine The VICTORY motorcycle has a starter interlock system. The engine can be started only when the transmission is in neutral or when the transmission is in gear and the clutch is disengaged (clutch lever is pulled in).Follow these steps to start t...
Page 72 - Shifting Gears
67 OPERATION Shifting Gears The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars)before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) maydamage the engine, transmission and drive train, causing loss of control of the moto...
Page 73 - the clutch lever and open the throttle.
68 OPERATION Shifting Gears 1. To engage first gear, start the engine (see Starting the Engine on page 65).2. With the engine at idle speed, engage the front brake (squeeze the brake lever) and disengage the clutch (squeeze the clutch lever). 3. Push the shift pedal down until you feel it stop in fi...
Page 74 - above that in the table of recommended shift points.; Recommended Shift Points
69 OPERATION Shifting Gears • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive rpm. Reduce speed before downshifting and do not downshift...
Page 75 - Accelerating; the motorcycle accelerates.; open the throttle gradually.
70 OPERATION Accelerating To accelerate, open the throttle (roll the throttle control grip toward you). For even acceleration, open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in Shifting Gears, p...
Page 76 - Braking; brakes gradually if you need to stop.
71 OPERATION Braking To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally g...
Page 77 - Stopping the Engine; you may lose control.
72 OPERATION Stopping the Engine Before stopping the engine, bring the motorcycle to a complete stop either in neutral or with the clutch disengaged. Once the motorcycle is at a complete stop, if it is not already in neutral, shift into neutral. To stop the engine, set the engine stop/run switch to ...
Page 78 - the motorcycle so that it is stable when it rests on the sidestand.
73 OPERATION Parking the Motorcycle When parking the motorcycle, choose a flat, firm surface. Bring the motorcycle to a complete stop and, with the transmission in neutral, stop the engine. Fully extend the sidestand, turn the handlebars to the left, and lean the motorcycle to the left until the sid...
Page 80 - MAINTENANCE
75 MAINTENANCE This section includes information for maintaining your VICTORY motorcycle. It includes recommended periodic maintenance intervals, which outlines the regular service required to keep your motorcycle in the best operating condition. Regular service increases motorcycle durability, safe...
Page 81 - Initial Maintenance; performance for its entire service life.; Periodic Maintenance Intervals
76 MAINTENANCE Initial Maintenance Perform the initial maintenance after you’ve ridden your new motorcycle 500 miles (800 kilometers). This maintenance is one of the most important services your motorcycle requires and should be performed by an authorized VICTORY dealer. Initial maintenance includes...
Page 82 - Periodic Maintenance Interval Table
5000 (8 ,000) 7,500 (12,000) 2,500 (4 ,000) 500 (800) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (52,000) 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500...
Page 85 - MAINTENANCE RECORD
80 MAINTENANCE MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY:
Page 87 - Engine Oil; Change Engine Oil and Oil Filter (Oil Change Kit PN 2873551)
82 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter (Oil Change Kit PN 2873551) A hot engine or hot exhaust pipes can be hazardous. The engine and exhaust pipes are hot forsome time after the engine is stopped. Touching the engine or exhaust pipes while hot can causeserious burns. Allowing fl...
Page 88 - Change Engine Oil and Oil Filter; by hand
83 MAINTENANCE Engine Oil Change Engine Oil and Oil Filter 8. Make sure the new oil filter gasket is properly seated in the oil filter, and apply a thin film of clean engine oil to the gasket. Screw the new filter on until the gasket contacts the filter mounting plate. Tighten the filter by hand an ...
Page 89 - turn the cap clockwise until it seats.
84 MAINTENANCE Engine Oil Check Engine Oil Level 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the engine off and wait for 3-5 minutes.3. With the engine at normal operating temperature, straddle the motorcycle on level ground and bring it to a vertical p...
Page 90 - Inspect Air Filter; Wear face protection when using pressurized air.
85 MAINTENANCE Inspect Air Filter The standard VICTORY air filter element is a dry, treated paper design and does not require the use of air filter oil. Notice Inspect the air filter often if riding in unusually wet or dusty conditions.1. Remove the air filter access cover and air filter element usi...
Page 91 - Drive Belt; Check Drive Belt Condition; should be replaced at periodic intervals (see the; Check Drive Belt Tension; Make sure the drive belt is dry and at room temperature.
86 MAINTENANCE Drive Belt Check Drive Belt Condition Replace the drive belt if it is cracked or has broken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic intervals (see the VICTORY Service Manual or an authorized VICTORY dealer). DO NOT attempt to check...
Page 92 - zero force; Important Drive Belt Deflection
87 MAINTENANCE Drive Belt Check Drive Belt Tension (Cont.) 2. Position the small O-ring on the belt tension gauge directly over the 10 lbs. mark on the plunger as shown. 3. Place a tape measure or rule next to the drive belt as shown.4. Place the base of the tension gauge bracket squarely against th...
Page 93 - ‘MAINTENANCE; Adjust Drive Belt Tension
88 ‘MAINTENANCE Drive Belt Adjust Drive Belt Tension Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personalinjury or death may occur if the motorcycle tips or falls. WARNING Notice Before adjusting drive belt tension, inspect wheel align- ment. (See Align...
Page 94 - Rear Wheel; Alignment
89 MAINTENANCE Rear Wheel Alignment A skewed rear axle can damage the drive belt, causing it to fail and loss of control of the motorcycle. WARNING 1. Bring the motorcycle to a vertical position.2. Place the transmission in Neutral and lift the rear wheel off the ground with an appropriate motorcycl...
Page 95 - On screw style adjusters
90 MAINTENANCE Rear Wheel Alignment (cont.) NOTE: Turn the axle adjusters about 1/16 of a turn at a time and monitor wheel alignment as you proceed. 5. On screw style adjusters : Use a 17mm wrench to loosen lock nut (4), then an 8mm hexagonal wrench to turn the axle adjuster screws (5) On nut style ...
Page 96 - Pump rear brake pedal several times to reset brake pad distance.
91 MAINTENANCE Rear Wheel Alignment (cont.) 8. Recheck drive belt tension and alignment to be sure it is correct after tightening the axle. 9. If alignment is incorrect, repeat steps 4-7. 10. Pump rear brake pedal several times to reset brake pad distance. 11. Carefully lower the motorcycle and safe...
Page 97 - Rear Suspension
92 MAINTENANCE Rear Suspension Inspect Rear Shock Absorber Pre-Load (Ride Height) This procedure involves using the shock absorber preload wrench PV-43507, a special spanner tool available from your dealer. The tool is designed specifically for adjusting shock spring preload on your motorcycle. Prel...
Page 98 - InspectRear Shock Absorber Preload (Ride Height); Measure from floor to rearmost flat; Floor
93 MAINTENANCE Rear Suspension InspectRear Shock Absorber Preload (Ride Height) Measure from floor to rearmost flat section of right side frame cradle. Specification: HAMMER - 132mm (5 3/16 ″ ) (Motorcycle in upright position) Floor Frame Cradle Operator Passenger Gear
Page 99 - Adjust Rear Shock Absorber Preload (Ride Height)
94 MAINTENANCE Rear Suspension Adjust Rear Shock Absorber Preload (Ride Height) 1. To adjust the shock absorber spring pre-load: 1. Rest the motorcycle on the sidestand. Remove the right side cover (page 46). 2. Remove the fuse box from right panel by lifting upward on the tab at the forward end whi...
Page 101 - Inspect Swing Arm and Rear Axle; freely without binding.
96 MAINTENANCE Rear Suspension Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personalinjury or death may occur if the motorcycle tips or falls. WARNING Inspect Swing Arm and Rear Axle 1. Sit in the operator’s seat and slowly bounce the rear suspension a f...
Page 102 - Front Suspension and Steering; Check Front Forks
97 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personalinjury or death may occur if the motorcycle tips or falls. WARNING Check Front Forks 1. To check the front suspension, straddle the motorcycle and bring it ...
Page 103 - Inspect Steering and Front Axle; or a block of wood or steel placed securely under the frame.; steering head when checked (see the
98 MAINTENANCE Front Suspension and Steering Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personalinjury or death may occur if the motorcycle tips or falls. WARNING Inspect Steering and Front Axle 1. Elevate the front of the motorcycle until the front wh...
Page 104 - Fuel System; Check Crankcase Ventilation Hose and Connections
99 MAINTENANCE Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel pump and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators se...
Page 105 - Replace Fuel Filter
100 MAINTENANCE Fuel System Fuel can damage painted surfaces and plastic parts. Wipe spilled fuel immediately from the motorcycleusing a clean, dry, soft cloth. Caution 5. Loosen hose clamp and disconnect the fuel supply hose from fuel rail (2). 6. At the rear left side of the tank, disconnect the t...
Page 106 - Fast Idle Lever and Cable
A Fast Idle Position Fast Idle Lever Rest Position B 101 MAINTENANCE Fast Idle Lever and Cable 1. Movefast idle lever. It should move smoothly from rest position to fast idle position and back again. Measure free-play (A), which is the amount of lever movement from the rest position to the point of ...
Page 107 - Throttle; Check Throttle Control Grip and Cable
102 MAINTENANCE Throttle Check Throttle Control Grip and Cable 1. Rotate the throttle control grip. It should rotate smoothly from its rest position to its completely open position and back again. It should return to its rest position quickly when released. 2. Throttle freeplay - the amount of throt...
Page 108 - Clutch; Check Clutch Lever and Cable
103 MAINTENANCE Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay - the amount of clutch lever movement from the rest position ...
Page 109 - Lubricate Clutch Lever; Lubricate the clutch lever, bushing, and pivot screw with VICTORY
104 MAINTENANCE Clutch Lubricate Clutch Lever 1. Remove right side cover. 2. Locate the cable adjuster and loosen the adjuster lock nut (see page 105).3. Turn the cable adjuster all the way in to provide maximum lever free play. 4. Remove clutch lever pivot nut (1) and pivot screw (2).5. Disconnect ...
Page 110 - Adjust Clutch Cable Freeplay; be started in gear with clutch lever released.
105 MAINTENANCE Clutch Adjust Clutch Cable Freeplay 1. Remove the right side cover.2. Hold cable (1) and loosen the adjuster lock nut (2).3. Turn cable adjuster (3) while holding cable.4. Turn the cable adjuster in or out until the clutch lever freeplay (A) is .020-.060 inch (.5-1.5 mm). 5. Tighten ...
Page 111 - Lubricate Control Cables; Throttle Cables
106 MAINTENANCE Lubricate Control Cables The following cables used on the motorcycle require periodic lubrication for smooth operation and maximum service life: S Throttle Cables S Clutch Cable S Fast Idle Lever Cable 1. Loosen the adjuster of the cable to be lubricated, and disconnect one end of th...
Page 112 - Brakes; Check Front Brake Lever Movement; see the; Lubricate Front Brake Lever; for proper brake function. Torque the pivot pin to
107 MAINTENANCE Brakes Check Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the first 3/4-inch (19 mm)...
Page 113 - Check Front Brake Fluid Level
108 MAINTENANCE Brakes Check Front Brake Fluid Level 1. To check the front brake fluid level, rest the motorcycle on the sidestand and on level ground. Turn the handlebars until the front brake fluid reservoir is level. 2. View the brake fluid through the sight glass (1). The fluid should be clear a...
Page 114 - the brakes to malfunction.; Check Rear Brake Pedal Freeplay and Movement
109 MAINTENANCE Brakes • Do not operate the front brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean contai...
Page 115 - Adjust Rear Brake Pedal Freeplay; To check the rear brake fluid level, remove the right side
110 MAINTENANCE Brakes Adjust Rear Brake Pedal Freeplay 1. Loosen the brake linkage rod locknut. 2. Turn the linkage rod in or out as necessary.3. Tighten the linkage rod locknut. 4. Check the brake pedal freeplay. Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove the right...
Page 116 - Add Rear Brake Fluid; Bring the motorcycle to a vertical position with an appropriate
111 MAINTENANCE Brakes Add Rear Brake Fluid 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Remove the right side cover.3. Wipe the area around the reservoir cover (1) with a clean cloth.4. Wipe the br...
Page 117 - Reinstall the reservoir gasket and cover.
112 MAINTENANCE Brakes • Do not operate the rear brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean contain...
Page 118 - Check Brake Disc
113 MAINTENANCE Brakes Check Brake Pads Look at the front brake caliper pads at (1), and at rear rear brake caliper pads at (2). You should see at least 1/16 inch (1.6 mm) of friction material on each of the brake pads. If in doubt, measure remaining friction material. Replace brake pads having less...
Page 119 - Gear Shift Pedal; Adjust Gear Shift Pedal Height
114 MAINTENANCE Gear Shift Pedal Adjust Gear Shift Pedal Height 1. Loosen the gear shift linkage rod locknuts.2. Turn the linkage rod in or out as necessary.3. Tighten the linkage rod locknuts.4. Check the gear shift pedal height. Do not remove and reposition the shift arm on the shift shaft to adju...
Page 120 - Tires; Check Tire Pressure; HAMMER
115 MAINTENANCE Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Tire Pressure Table HAMMER Up to 200 lbs (91 kg)...
Page 121 - Check Tire Condition; tires immediately (see your; Check Tread Depth
116 MAINTENANCE Tires Check Tire Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your VICTORY Service Manual or an authorized VICTORY dealer). Check Tread Depth Raised areas at the base of the tread,...
Page 122 - Check Wheels; Inspect both wheels for cracks or damage. If you see wheel
117 MAINTENANCE Check Wheels Inspect both wheels for cracks or damage. If you see wheel damage or cracks, contact an authorized VICTORY dealer to have the wheel(s) replaced. Do not operate the motorcycle if wheels are damaged orcracked. WARNING
Page 123 - Check or Replace Spark Plugs
118 MAINTENANCE Check or Replace Spark Plugs The spark plugs must be removed from the engine to inspect them. Spark plugs with bright white deposits, sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plu...
Page 124 - Remove the spark plug from the cylinder head with a 5/8 inch spark
119 MAINTENANCE Check or Replace Spark Plugs 4. Remove the spark plug from the cylinder head with a 5/8 inch spark plug socket. Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip. The spark plug electrode tip and bridge should have shar...
Page 125 - Check Engine Compression; check procedures and special tools required, see the; Check Exhaust System
120 MAINTENANCE Check Engine Compression An accurate periodic engine compression check documents engine wear and condition. For engine compression check procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. Check Exhaust System Check the exhau...
Page 126 - Seat Removal and Installation; cause a sudden shift in riding position, causing loss of control.; Seat Removal
121 MAINTENANCE Seat Removal and Installation The seat mounting screws are located under the three cowl grommets at the rear of the seat and are accessed from the top after removing the seat cowl. Always make sure the seats are securely fastened before riding the motorcycle. A loose seat could cause...
Page 127 - Battery; vegetable oil. Call physician immediately.; reason. Keep the battery connections clean and tight at all times.
122 MAINTENANCE Battery The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid tocontact skin, eyes, or clothing.Antidotes: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or vegetable...
Page 128 - Battery Removal
123 MAINTENANCE Battery Battery Removal 1. Remove the seat (page 121) and left side cover. 2. Remove battery cover retaining nuts, and remove the cover(A).3. Disconnect the negative ( - ) battery cables (black cables with ends exposed) first (B). 4. Disconnect the positive ( + ) cables (cable ends a...
Page 129 - Battery Charging; The battery may contain explosive gases.; of dielectric grease to the posts and cable connectors.; Accessory Battery Chargers
124 MAINTENANCE Battery Battery Charging The battery may contain explosive gases. • Keep sparks, cigarettes, or any flame away from the battery. • Shield eyes and protect skin and clothing when handling or working near the battery. • Make sure ventilation is adequate when charging or using the batte...
Page 130 - Battery Installation; Before installing the battery, make sure it’s fully charged and
125 MAINTENANCE Battery Battery Installation 1. Before installing the battery, make sure it’s fully charged and clean. 2. Slide the battery into position in the battery tray with positive (+) terminal to rear of motorcycle. 3. Connect the positive ( + ) battery cables, tighten securely and install t...
Page 131 - Fuses; amp fuse is located in the fuse box.; Fuse Application
126 MAINTENANCE Fuses Use only recommended amperage fuses to avoid damage to the electrical system. Caution 1. Remove right side cover and release fuse box from bracket by lifting tab (A) and sliding the fuse box forward (see diagram below right.) 2. Release tabs on each side of fuse box cover, and ...
Page 132 - Headlamp Adjustment; High Beam
127 MAINTENANCE Headlamp Adjustment The headlamp should shine straight ahead of the motorcycle. The top of headlamp high beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). The low beam pattern spreads farther right of center than the high beam (U.S. & Canada). 1....
Page 133 - Sidestand; Inspect Sidestand Pad; return spring should hold the sidestand tightly against the
128 MAINTENANCE Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand to its stored (up) position, then to its fully extended (down) position, and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the sidestand return s...
Page 134 - Sidestand Lubrication; placed securely under the frame.
129 MAINTENANCE Sidestand Sidestand Lubrication 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Move the sidestand to its stored (up) position. Wear face protection. The sidestand return spring is unde...
Page 135 - Check Fasteners; Road Test; safe and enjoyable vehicle performance.
130 MAINTENANCE Check Fasteners Visually inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner’s Manual , or the VICTORY Service Manual ). Replace stripped, damaged, or brok...
Page 137 - CLEANING; working order and appearance.; General Cleaning
132 CLEANING This section explains how to properly clean the various parts of your VICTORY motorcycle to keep it in good working order and appearance. General Cleaning Clean your motorcycle regularly to protect it from corrosion and to keep it looking new. As you clean your motorcycle you perform a ...
Page 138 - Washing and Drying the Motorcycle; into contact with electrical components or connectors.; reach with a cloth or a sponge.
133 CLEANING Washing and Drying the Motorcycle Before washing the motorcycle, make sure the exhaust pipes are not hot. Cover each exhaust pipe opening with a plastic bag and attach the bag to the pipe with a strong rubber band. To prevent contamination from water, check that the spark plugs, spark p...
Page 139 - Dry these components thoroughly before using the motorcycle.; use on the type of surface you plan to clean.
134 CLEANING Washing and Drying the Motorcycle Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. An excessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly. Dry these components thoroughly before using the...
Page 140 - Waxing, Polishing and Applying Protectants; (Items Other Than Windshields and Leather Saddlebags); finish of painted surfaces.; motorcycle while riding, which may cause loss of control.
135 CLEANING Waxing, Polishing and Applying Protectants (Items Other Than Windshields and Leather Saddlebags) After washing and drying the motorcycle, you can help extend the life and appearance of its components by waxing painted surfaces, polishing chrome surfaces, and applying a protectant to exp...
Page 141 - Windshield Care; sponge clean by rinsing it frequently.
136 CLEANING Windshield Care If your motorcycle is equipped with an optional windshield:Wash the windshield using a soft cloth or sponge soaked in a solution of mild detergent and warm water, applying minimal pressure as you wash. Let the detergent do the cleaning, not the pressure you apply. Excess...
Page 142 - Leather Saddlebag Care
137 CLEANING Leather Saddlebag Care If your motorcycle is equipped with optional leather saddlebags:Natural leather has “character.” Each piece used in the construction of these saddlebags is unique, and will settle into its own distinct form over time and miles. Mature leather is one-of-a-kind, and...
Page 143 - STORAGE; removing it from storage.; Storage Area Preparation; The storage surface should be free of oil and gasoline.; Clean and Protect the Motorcycle; Do not apply rubber protectant to the tire tread surfaces.
138 STORAGE If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery and to protect components from corrosion or deterioration. During storage you might use products that are potentially hazardous;...
Page 144 - Fuel Stabilizer; fuel through entire fuel-injection system.; Engine Component Protection; the oil filter when you remove the motorcycle from storage.; oil you poured in the spark plug holes.
139 STORAGE Fuel Stabilizer 1. Using a mixture of fuel and the recommended amount of VICTORY Premium Carbon Clean Plus or other gasoline stabilizer, fill the fuel tank only to the top of the filler insert. 2. Ride the motorcycle or start and run the engine for 15 minutes in a well ventilated area to...
Page 145 - Tire Inflation
140 STORAGE Tire Inflation Inflate the tires to normal pressure (see page 115). Battery Care 1. Remove the battery (see page 123).2. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts...
Page 146 - Removal from Storage
141 STORAGE Removal from Storage 1. Remove the cover and unlock the front forks (if locked with accessory lock). 2. Check the tire pressure (page 115) and inflate the tires if necessary. 3. Reinstall the battery (see page 125).4. Wash and dry the entire motorcycle (see page 133). 5. Prior to startin...
Page 147 - WARRANTIES; Motorcycle Noise Regulation; Noise Emission Warranty
142 WARRANTIES Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of...
Page 148 - Emissions Control System Warranty; Your Warranty Rights and Obligations
143 WARRANTIES Emissions Control System Warranty VICTORY Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY Motorcycle Division, Polaris Sales Inc. (hereinafter VICTORY) are pleased to expla...
Page 149 - Owner’s Warranty Responsibilities
144 WARRANTIES Owner’s Warranty Responsibilities As the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. VICTORY recommends that you retain all receipts covering maintenance on your motorcycle, but VICTORY cannot deny warranty solel...
Page 152 - III. Limited Liability
147 WARRANTIES III. Limited Liability A. The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material orworkmanship by an authorized VICTORY motorcycle dealer at its place of business during customary business hours. This warranty doe...
Page 153 - VICTORY Motorcycle Division, Polaris Sales Inc.
148 WARRANTIES IV. Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARYFROM STATE TO STATE. V. This Warranty Is In Addition To The VICTORY Limited Motorcycle Warranty. VI. Additional Information. Any replacement part that is equivalent in performa...
Page 154 - VICTORY Motorcycle Warranty Policy; Limited Warranty
149 WARRANTIES VICTORY Motorcycle Warranty Policy Limited Warranty VICTORY Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Medina, Minnesota 55340-9960, gives a ONE YEAR LIMITED WARRANTY on all components of the VICTORY Motorcycle against defects in material or workmanship. This warranty co...
Page 155 - Warranty Coverage And Exclusions:
150 WARRANTIES Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies The warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also ...
Page 157 - SPECIFICATIONS
152 SPECIFICATIONS Model Year 2007 HAMMER Dimensions Overall Length 92.7 in (235.5 cm) Overall Width 38.75 in. (98.4cm) Overall Height 47.25 in (120.0 cm) Seat Height 26.35 in (67.0 cm) Wheelbase 65.7 in (166.9 cm) Ground Clearance 5.8 in (14.8 cm) Rake/Trail 32.9 ° / 5.57 in. (14.2 cm) Weight Dry W...
Page 161 - Fuel Specifications
156 SPECIFICATIONS Fuel Specifications Use only unleaded gasoline, 92 pump octane minimum.DO NOT USE GASOLINE CONTAINING METHANOL.Using gasoline/methanol blends can result in poor starting and driveability, and may damage critical fuel system components.Gasoline containing up to 15% Methyl Tertiary ...
Page 162 - IDENTIFICATION NUMBERS; Record important numbers below.; Vehicle Identification Number:
157 IDENTIFICATION NUMBERS Record important numbers below. Vehicle Identification Number: ________________________________________ (Located on right side of steering head, see page 33) Engine Identification Number: ________________________________________ (Located on crankcase to right of oil filter...
Page 163 - INDEX
158 INDEX A Accelerating 70 . . . . . . . . . . . . . . . . . . . . Accessory, Battery Charger 124 . . . . . . . . Accessory Selection and Installation 18 . . Adjustment Clutch Lever Freeplay 105 . . . . . . . Drive Belt Tension 88 . . . . . . . . . Fast Idle Lever 101 . . . . . . . . . . . . Gear S...