Polaris 2007 ATV Sawtooth- User Manual

Polaris 2007 ATV Sawtooth

Polaris 2007 ATV Sawtooth– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING
  • Page 4 – WELCOME; RANGER
  • Page 6 – TABLE OF CONTENTS
  • Page 7 – KNOW YOUR VEHICLE; Vehicle Identification Numbers
  • Page 8 – SAFETY; Operator Safety; vehicle handles differently than other vehicles, such as; Age Restrictions; RiderCourse
  • Page 9 – Signal Words and Symbols; The following signal words and symbols appear throughout this; safety alert symbol; safety alert warning; safety alert caution; CAUTION; caution
  • Page 10 – Serious injury or death can result if you do not follow these; Take a training
  • Page 13 – FOR MORE INFORMATION ABOUT ATV SAFETY, call the; Equipment Modifications; The addition of certain accessories, including (but not limited
  • Page 18 – the operator’s chance of losing; chance of an accident, including an
  • Page 21 – ATV or for your abilities. Never operate
  • Page 22 – the ATV and/or the operator fall; procedures for climbing
  • Page 24 – turning as hills could
  • Page 25 – uphill. Turn the ATV around and remount, following the procedure
  • Page 26 – obstacles such as rocks and fallen trees when possible. If; unexpectedly, the ATV could
  • Page 30 – changes in vehicle handling, which could
  • Page 32 – Safety Decals and Locations; ATV carefully. If any of the decals shown in this manual differ from
  • Page 35 – Safe Riding Gear
  • Page 36 – Fuel Safety
  • Page 37 – FEATURES AND CONTROLS; Electrical Switches; Engine Stop Switch; OFF; Main Key Switch; Start Button; ON
  • Page 38 – the override switch while the throttle is open.; Override Switch; is equipped with a reverse; Indicator Lights; Your ATV has neutral and reverse
  • Page 39 – Throttle Lever; the handlebar to increase engine
  • Page 40 – Brakes; Master Cylinder; eye
  • Page 41 – Applying only one brake could cause loss of control and result in; Operating the ATV with a spongy brake lever can result in loss of
  • Page 42 – Foot Brake; reduce
  • Page 43 – Parking Brake; Operating the ATV while the parking brake is engaged could; Setting the Parking Brake; Important Safeguards
  • Page 44 – Choke; Return the valve to the ON position after refueling.
  • Page 45 – Automatic Transmission Gear Selector; is located on the right side of the; Shifting gears with the engine speed above idle or while the
  • Page 46 – If the engine is cold, use the choke as outlined on page 46.; After the engine has started, fold the kick-start lever back into; A 10/12 mm wrench is provided in the tool kit for removing or
  • Page 47 – Excessive heat build-up during the first three hours of operation; Mixing brands or using a non-recommended oil may cause
  • Page 48 – If a proper inspection is not done before each use, severe injury
  • Page 49 – OPERATION; Cold Weather Operation for 4-Cycle Engines
  • Page 50 – Starting the Engine
  • Page 51 – Driving Safely; Driving Procedures; Sit upright. Keep your feet on the footrests. Keep both hands on the
  • Page 52 – Making Turns; To make a turn, steer in the direction of the turn, leaning your; Turning at sharp angles or at excessive speeds can result in
  • Page 53 – Hauling Cargo and Towing; Your ATV has been designed to carry or tow a certain amount of load.
  • Page 55 – Driving on Slippery Surfaces; Whenever driving on slippery or loose surfaces such as wet trails,; To correct a rear wheel skid, turn the handlebars in the same; Failure to exercise care when operating on slippery surfaces can
  • Page 56 – Driving Uphill; If all forward speed is lost:; If the vehicle begins rolling downhill, never apply engine; terrain. Improper procedure could cause loss of control or
  • Page 57 – Driving Downhill; slightly; Familiarize yourself with operation of the rear foot brake.; Excessive speed can cause loss of control and lead to serious
  • Page 58 – Sidehilling; control or vehicle overturn, resulting in severe injury or death.
  • Page 59 – Turning Around on a Hill; Improper hill climbing procedures could cause loss of control or; If the vehicle stalls while climbing a hill,
  • Page 60 – drive slowly
  • Page 61 – Driving Through Water; critical; Major engine damage can result if the vehicle is not thoroughly
  • Page 62 – Driving Over Obstacles; Severe injury or death can result if your vehicle comes in contact
  • Page 63 – Driving in Reverse; Follow these precautions
  • Page 64 – Parking on an Incline; Avoid parking on an incline. If it’s unavoidable, follow these
  • Page 65 – EMISSION CONTROL SYSTEMS; Noise Emission Control System; The installation of devices that effectively increase exhaust; Electromagnetic Interference
  • Page 66 – MAINTENANCE; Periodic Maintenance Chart; Severe Use Definition; Maintenance Chart Key
  • Page 70 – Lubrication Guide
  • Page 71 – Engine Oil; oil filter whenever changing oil.
  • Page 72 – Engine Oil Check; View the oil level through the
  • Page 73 – Oil and Filter Change; and filter change can be completed without interruption.; Place a drain pan beneath the engine crankcase and remove the
  • Page 75 – Gearcase Specification Chart; Oil Check
  • Page 76 – Rear Gearcase Oil
  • Page 77 – Lights; Poor lighting while driving can result in severe injury or death.; Headlight Lamp Replacement; To access the assembly from the front, remove the front cover and
  • Page 78 – Taillight/Brakelight Lamp Replacement; If the taillight/brakelight does not work the lamp may need to be
  • Page 79 – Spark Plugs; Spark Plug Recommendaitons; Plug Condition; New Spark Plug; Using non-recommended spark plugs can result in serious engine; Spark Plug Inspection; A hot exhaust system and engine can cause serious burns. Wear
  • Page 80 – Spark Plug Condition; Normal Plug; combustion deposits. The electrodes are not burned or eroded. This; The tip should not be white. A white insulator tip indicates; Wet Fouled Plug; end. There may be a carbon layer over the entire nose. Generally, the
  • Page 81 – Vehicle Immersion; If your vehicle becomes immersed, major engine damage can
  • Page 82 – Spark Arrestor Clean-Out; Do not perform clean-out immediately after the engine has been
  • Page 83 – Constant Variable Transmission (CVT) System; CVT Drying; the CVT system. Use the following instructions to dry it out before
  • Page 84 – Battery; Your ATV may have either a sealed battery, which requires little; Conventional Battery; with a solution of one tablespoon baking soda and one cup water.; Drink large quantities of water or milk. Follow with milk
  • Page 85 – in an explosion and cause serious injury or death. When; Battery Removal; remove the battery vent tube.; tablespoon baking soda and one cup water to prevent damage to
  • Page 86 – Battery Installation; Using a new battery that has not been fully charged can damage the
  • Page 87 – Battery Storage; A poorly maintained battery will
  • Page 89 – Always verify battery condition before and 1-2 hours after the
  • Page 90 – Adjustments
  • Page 92 – Severe injury or death can result from improper toe alignment and; Toe Alignment; If you discover
  • Page 93 – Steering Assembly; dealer for service before operating the vehicle.; Camber and Caster; The camber and caster are non-adjustable.; Rear Spring; The rear shock absorber spring is; Accessory springs are
  • Page 94 – Improper adjustment of the handlebars or incorrect torquing of; Handlebars; Loosen
  • Page 95 – Carburetor; Your Polaris ATV is calibrated at the factory for; Continuous operation of the engine without proper jetting; idle RPM is reached. Turning the screw in (clockwise) will raise
  • Page 96 – Throttle Cable Freeplay; While adjusting freeplay, be sure to flip the throttle lever back; Side Panel Removal
  • Page 97 – Operating your ATV with worn tires, improperly inflated tires,; Wheel Removal; Remove the wheel nuts and remove the wheel.
  • Page 98 – Wheel Installation; Location
  • Page 99 – Front Wheel Hub Tightening; component operations. All service must be performed by your; Tire Tread Depth; Always replace tires when tread
  • Page 100 – Air Filter Service; Loosen the clamp and remove the
  • Page 101 – Cleaning and Storage; Washing the Vehicle; High water pressure may damage ATV components. Polaris; Washing Tips
  • Page 102 – If warning and safety labels are damaged, contact your; Polishing the Vehicle; Polishing Tips
  • Page 103 – Chrome wheels exposed to road salt (or salt in the air in; Removing Corrosion
  • Page 104 – Storage Tips; See page 107 for the part numbers of Polaris products.; Starting the engine during the storage period will disturb the; Clean the Exterior; instructions on the container for the recommended amount.; Carbon Clean removes water from fuel systems, stabilizes; can disperse through the fuel in the tank and carburetor.; Oil and Filter
  • Page 105 – Fluid Levels; Inspect fluid levels and change fluids if necessary.; Engine Fogging; Inspect and Lubricate; in the Periodic Maintenance Chart beginning on page 63.
  • Page 106 – Transporting an ATV; frame
  • Page 107 – SPECIFICATIONS
  • Page 109 – Jetting Chart
  • Page 110 – POLARIS PRODUCTS
  • Page 111 – TROUBLESHOOTING; solutions using the following charts.; Engine Doesn’t Turn Over
  • Page 112 – Engine Backfires
  • Page 113 – Engine Stops or Loses Power; Possible Cause
  • Page 114 – WARRANTY; LIMITED WARRANTY; LIMITATIONS OF WARRANTIES AND REMEDIES
  • Page 115 – WARRANTY COVERAGE AND EXCLUSIONS:; HOW TO OBTAIN WARRANTY SERVICE
  • Page 116 – Exported Vehicles; How to Get Service; Notice
  • Page 118 – MAINTENANCE LOG; Use the following chart to record periodic maintenance.
  • Page 121 – INDEX
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Summary

Page 3 - to the owner’s manual on the next page. If you cannot locate this card,; The engine exhaust from this; WARNING

A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. The engine exhaust from this product contains chemicals known to cause cancer, birth def...

Page 4 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...

Page 6 - TABLE OF CONTENTS

3 TABLE OF CONTENTS KNOW YOUR VEHICLE 4 . . . . . . . . . . . . . . . . . . . . . SAFETY 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FEATURES AND CONTROLS 34 . . . . . . . . . . . . . . . OPERATION 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMISSION CO...

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