Polaris 2005 RMK- User Manual

Polaris 2005 RMK

Polaris 2005 RMK– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – PROPOSITION 65
  • Page 6 – WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles
  • Page 7 – TABLE OF CONTENTS
  • Page 8 – INTRODUCTION; Important Notes for Owners and Drivers
  • Page 9 – Preservation of the Environment; Respect your snowmobile; Noise Level
  • Page 10 – Vehicle Identification Numbers; The tunnel vehicle identification number (VIN) and engine serial; Record your snowmobile’s ID numbers and key number in
  • Page 11 – SAFETY; Operator Safety; The following signal words and symbols appear throughout this; safety alert symbol; WARNING; safety alert warning; safety alert caution; CAUTION; caution
  • Page 12 – components on the snowmobile are thoroughly inspected by your; The warranty on your entire machine is terminated
  • Page 13 – Stay Away From Moving Parts; Never; Riding Position
  • Page 14 – Survival Preparation; Loose clothing or long scarves may easily become entangled in
  • Page 15 – Cargo Overload; High speed driving, especially at night, could result in serious
  • Page 16 – Driver Awareness
  • Page 17 – Avalanches
  • Page 18 – Ice and Snow Build-up; Ice and snow build-up may interfere with the steering of your; obstructing the steering linkage. Snow screens and bib kits are; Driving on Slippery Surfaces; Driving on ice or hard-packed snow reduces steering and braking; Excessive shifting of operator body weight when turning on
  • Page 19 – Driving in Hilly Terrain; Climbing a hill or crossing the face of a slope may result in loss of
  • Page 20 – Driving Downhill; When driving on long downhill stretches, pump the brakes.; Clutch Guard; Do not operate the engine with the clutch guard removed.; Drive Belt; Do not operate the engine with the drive belt removed.
  • Page 21 – Intake Silencer; Do not attempt to service the clutches.; Cold Weather Drive-Away
  • Page 22 – Powder Snow Operation
  • Page 23 – Driving Responsibly
  • Page 24 – Windchill/Temperature Charts; The following information is provided to help you determine when
  • Page 25 – Safety Decals and Locations; Clutch Cover Warning; Pressure Cap Warning; Passenger Warning
  • Page 26 – The track/seat warning decal is on the rear of; Reverse Warning; have this decal on the console:
  • Page 27 – Operation Warning
  • Page 28 – FEATURES AND CONTROLS; Controls; Recoil Starter Handle
  • Page 29 – Not all models
  • Page 30 – Features; Storage Compartment
  • Page 32 – THE PERFECT FIT; Front Suspension Adjustments; IFS Adjustment Options
  • Page 33 – Always verify ski alignment before making adjustments to the; Shock Absorber Components
  • Page 34 – Shock Damping; Indy Select Shock
  • Page 35 – Adjusting Front Shock Spring Preload; Some models do not have shocks with thread adjustable; Always leave one thread showing above the adjuster nut. On
  • Page 36 – Shock Valving; RydeFX or RydeFX SOLO shocks can be revalved if spring preload; RydeFX; Front Springs; Polaris dealer for more information.
  • Page 37 – Rear Suspension Adjustments; Suspension Performance Tips; Keep the suspension pivot points lubricated. This will reduce
  • Page 38 – Indy Select Rear Shock; Some snowmobiles are equipped with the Indy Select rear shock,; Adjustment; Locate the adjustment screw (A) near the base of the shock. In; Optional Coil Springs; is desired. Contact your dealer for more information.
  • Page 39 – Handlebar Adjustments; Standard Handlebar; It may be necessary to pry the; Handlebar with Riser Block
  • Page 40 – Handlebar Hooks; Accessories; The accessory tether switch is available for all models. See
  • Page 41 – Traction Products; deep lug designs cannot be studded, but your dealer will be able to; ability may be reduced on hard-packed snow or ice.
  • Page 42 – Aggressive studding patterns may require that you grind
  • Page 43 – Wear Strips; To avoid excessive tunnel or cooler damage, wear strips; Never add shims to the wear strip. Track damage will result due; Wear strip mounting holes; Whenever wear strips are relocated, be sure there’s adequate
  • Page 45 – Before Starting the Engine; Worn, damaged, or malfunctioning components may cause; Read and Understand Your Owner’s Manual; Read the Owner’s Manual completely and refer to it often. We’ve; Check Throttle and Brake for Proper Operation; brakes for correct operation before starting the engine.; Throttle Safety Switch; See page 58 for procedure.
  • Page 46 – Hydraulic Brakes; Brake Lever Travel; Continued use of “spongy” brakes may cause a complete loss of
  • Page 47 – Park Brake Lever Lock; riding, overheating of the brakes could occur, resulting in brake
  • Page 48 – Check for Proper Operation of Steering System; Check Hood Latches; Under; Check Recoil Rope
  • Page 49 – Start the Engine and Check; Check Surroundings to Verify Clear Operating Area:
  • Page 50 – OPERATION; Starting the Engine; Check Before Starting the Engine; ON; After the engine starts, flip the choke toggle to the
  • Page 51 – Starting a Warm Engine; CHOKE TOGGLE POSITIONS
  • Page 52 – No single action on your part is as important to long, trouble-free; Excessive heat build-up during the first three hours of operation
  • Page 53 – Oil Injection System; Serious engine damage can occur without the proper lubrication.; Variable Exhaust System; Engine
  • Page 55 – Slide Rail and Track Cooling; Fuel
  • Page 56 – Premium Fuel Switch; Premium Fuel; Using fuels with a lower than recommended octane or operating
  • Page 57 – Fuel System Deicers; Never use; Prolonged exposure to petroleum based products may damage
  • Page 58 – Oil; Low Oil Indicator Light; tank. If oil is not visible, continued operation may cause serious; Mixing brands or using a non-recommended oil may cause; Operating the snowmobile without proper engine lubrication can
  • Page 59 – Low Oil Level; Carburetion; Improper carburetor adjustments may result in operator safety
  • Page 60 – Jetting Guidelines; amount of oxygen available for combustion. In low elevations and
  • Page 61 – Engine Stop Switch; must; result in serious injury or death in the event of an accident. If the
  • Page 62 – Throttle Lever; An improperly functioning throttle lever may cause erratic
  • Page 63 – Emergency Stopping; event of an emergency. Refer to page 58 for more information about; SYSTEM; Excessive or repetitive use of brakes for high speed stops will
  • Page 64 – Emergency Starting; Serious injury can result from wrapping the start strap around
  • Page 65 – Reverse Operation; Electronic Reverse (PERC; Disengaging Reverse
  • Page 66 – Daily Storage
  • Page 67 – MAINTENANCE; Polaris Recommended Maintenance Program; service and maintenance inspections at 150 miles (240 km), 500 miles
  • Page 68 – Periodic Maintenance Interval Table; may need to increase frequency based on riding conditions. When
  • Page 72 – Maintenance Log; 50 Mile (240 km) Initial Maintenance Inspection
  • Page 73 – Mileage; Mileage
  • Page 74 – Lubrication
  • Page 75 – All Season Grease at 500 miles (800 km) initially, every 1000 miles; The following illustrations are general representations. Your
  • Page 76 – Jackshaft Bearing Greasing
  • Page 77 – Chaincase Oil Level; level should be between the “safe” marks on the dipstick (A). Add
  • Page 78 – General Maintenance; Spark Plugs; always
  • Page 79 – Spark Plug Removal and Replacement
  • Page 80 – Intake Filter; periodically to remove any accumulation of snow.; Operating the snowmobile with the intake filters removed may; Intake Foam Filter
  • Page 81 – To ensure maximum performance and minimize required; Water Pump Belt Inspection
  • Page 82 – Water/Sediment Trap Service; When draining the traps, fuel spillage will occur. Always work in a; Plug Cleaning Procedure
  • Page 83 – Fuel Filter/Fuel Lines; Kinking the fuel lines or using a pliers or similar tools to remove; Oil Filter
  • Page 84 – General Carburetor Information; Operating the snowmobile with incorrect jetting can result in; Carburetor Adjustments
  • Page 85 – Exhaust System; Engine Cooling - Liquid Cooled Models; Coolant Mixture
  • Page 86 – Coolant High Temperature Indicator Light; Operating the snowmobile with insufficient; Flushing the Cooling System
  • Page 87 – Bleeding the Cooling System
  • Page 88 – Drive Chain Tension
  • Page 89 – Hydraulic Brake Inspection; Brake failure during operation can result in serious injury or
  • Page 90 – Brake Components; Air cooled model; Brake Pad Material (Replace when thickness is less than 1/16; Excessive Lever Travel; Hydraulic brakes are self-adjusting, but if excessive brake pad
  • Page 91 – Brake Fluid; See page 112 for the part numbers of Polaris products.
  • Page 92 – Bleeding the Hydraulic Brake System; Operating the vehicle with a spongy brake lever can result in loss; and may cause the brakes to lock, resulting in serious injury or
  • Page 93 – Headlight Adjustment; Rider weight must be
  • Page 94 – Avoid touching a halogen bulb with bare fingers. Oil from; Removing Halogen Bulbs
  • Page 95 – Clutch System; Clutch Alignment and Offset
  • Page 96 – Drive Belt Condition
  • Page 97 – Drive Belt Installation
  • Page 98 – Drive Belt Deflection; Measure belt deflection with both; Drive Belt Adjustment; TEAM Clutch; Turn the set screw in (clockwise) to increase the distance; Clutch Center Distance; See your Owner’s Manual Supplement for recommended center
  • Page 99 – Torque Stop; Always keep; Chain Tension
  • Page 100 – For Your Protection
  • Page 101 – Track Maintenance; Track Inspection; Track Lubrication
  • Page 102 – Moving parts can cut and crush body parts. When performing the; Track Tension; at the distance specified (see chart) ahead of the center of the rear; Measure at the point where the weight is hanging.; f the track needs adjustment:; Loosen rear idler shaft
  • Page 103 – Check more frequently when machine is new.; Track Alignment; slowly
  • Page 104 – Steering System; Steering Inspection and Adjustment; Each week, or before a long ride, check fasteners and tighten if
  • Page 105 – Ski Alignment; Improper ski alignment or adjustment may cause loss of steering; With the handlebars in a straight ahead position, and with vehicle; If the skis are misaligned, we recommend that your dealer
  • Page 106 – Ski Skags; Worn skis and/or skags will adversely affect handling. Loss of; Skag Replacement
  • Page 107 – Suspension Maintenance
  • Page 109 – Extended Storage; Cleaning and Preservation
  • Page 110 – Controls and Linkage
  • Page 111 – Electrical Connections
  • Page 112 – Battery; Battery Fluid; Battery electrolyte is poisonous. It contains acid! Serious burns; A poorly maintained battery will
  • Page 113 – Battery Connections; Battery Removal
  • Page 114 – Battery Installation; Batteries contain gases that can explode. If the battery vent tube; allow for proper drainage.; Battery Storage; When your snowmobile is placed in storage for one month or more (in; Batteries may freeze if not fully charged, which would result
  • Page 115 – POLARIS PRODUCTS; Description
  • Page 116 – SUSPENSION TROUBLESHOOTING
  • Page 117 – Rear Suspension Set-Up
  • Page 118 – TROUBLESHOOTING; Belt Wear/Burn Troubleshooting
  • Page 119 – Engine Troubleshooting; Unless you have experience and training in two-cycle
  • Page 122 – WARRANTY; Service And Warranty Information; Obtaining Service and Warranty Assistance; Administration
  • Page 123 – Limited Warranty; Limitations of warranties and remedies
  • Page 125 – Conditions and Exclusions
  • Page 126 – Polaris Second Year Engine Service Contract; Consumer Exclusions
  • Page 127 – Exported Vehicles; How to Get Service; Notice
  • Page 128 – INDEX
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Summary

Page 3 - PROPOSITION 65

WARNING WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. The engine exhaust from this product contains chemicals known to cause cancer, birth...

Page 6 - WELCOME; Polaris Recreational Vehicles; RANGER; Polaris Professional Series Workmobiles

3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Personal Watercraft S Sport Boats S RANG...

Page 7 - TABLE OF CONTENTS

4 TABLE OF CONTENTS Introduction 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . This section contains helpful information for owners and drivers and illustrates the location of important identification numbers that should be recorded in the owner’s manual. Safety 8 . . . . . . . . . ....

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