Polaris 2004 Victory Kingpin- User Manual

Polaris 2004 Victory Kingpin

Polaris 2004 Victory Kingpin– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – WARNING; The engine exhaust from this
  • Page 3 – We’ve created a web site just for YOU!; Technical tips
  • Page 4 – Kingpin
  • Page 5 – FOREWORD; Thank you for choosing a Polaris VICTORY motorcycle!
  • Page 6 – TABLE OF CONTENTS
  • Page 7 – INTRODUCTION; Read the Owner’s Manual; add to your enjoyment and keep you riding safely.
  • Page 8 – SAFETY; Symbols and Terms Used in the Owner’s Manual; Notice
  • Page 9 – Safe Riding Practices; operating the motorcycle.
  • Page 10 – can make handling difficult, which could cause loss of control.
  • Page 11 – Know your skills and limits, and ride within them.; VICTORY Service Manual
  • Page 12 – increase the possibility of losing control.; Reduce your speed when:
  • Page 13 – Improper braking may cause loss
  • Page 14 – and cause loss of control.; Carrying a Passenger; To carry a passenger safely, do the following:
  • Page 15 – Protective Apparel; reducing head injuries.
  • Page 16 – any additional cargo on the motorcycle.
  • Page 17 – Example 1: KINGPIN with no accessories or cargo; Total Weight; Item; Total Weight
  • Page 18 – Carrying Cargo; guidelines also refer to the contents of any accessories.
  • Page 19 – Saddlebags
  • Page 20 – Parking the Motorcycle; If in doubt, contact your authorized VICTORY Dealer.
  • Page 21 – Accessory Selection and Installation
  • Page 22 – Gasoline and Exhaust
  • Page 23 – Maintenance; motorcycle or result in bodily injury.
  • Page 25 – Reporting Safety Defects; US Department of Transportation
  • Page 26 – Location of Safety and Vehicle Information Labels; See page 25 for decal type and description.
  • Page 27 – Information varies by model
  • Page 28 – See page 27 for decal type and description.
  • Page 29 – Location F
  • Page 30 – See page 29 for decal type and description.
  • Page 31 – Location H (EMISSION CONTROL INFORMATION)
  • Page 32 – COMPONENT IDENTIFICATION; Handlebar Components
  • Page 33 – Components
  • Page 35 – Vehicle Identification Number; or to order replacement parts.
  • Page 36 – Engine Identification Number; VICTORY dealer can assist you in obtaining a replacement key.
  • Page 37 – INSTRUMENTS, FEATURES AND CONTROLS; Ignition Key; The ignition key operates the ignition switch and parking lights.; Ignition Switch; electrical switches and buttons.; Off Position; key can be removed. Turn the ignition switch to the OFF position and; On Position; flashers, turn signals and all other electrical features.; Caution
  • Page 38 – Instrument Cluster
  • Page 39 – An accessory tachometer (1) is available through your VICTORY
  • Page 40 – Indicator Lights; The neutral indicator illuminates when the transmission is
  • Page 42 – Left Handlebar Controls
  • Page 44 – Right Handlebar Controls
  • Page 45 – Front Brake Lever
  • Page 47 – Fuel Cap; The fuel cap must be opened and closed with the ignition key.
  • Page 48 – Side Covers; The sidestand is located on the left side of the motorcycle.; the sidestand back into its fully retracted position.
  • Page 50 – Check Electrical Equipment; neutral indicator should remain illuminated.; Headlamp; taillight brightness should increase.
  • Page 51 – Turn Signals; Press the horn button. The horn should sound loudly.; Engine Stop/Run Switch; you use the motorcycle.
  • Page 52 – Check Engine Oil Level; We recommend the use of only VICTORY brand Semi-Synthetic
  • Page 53 – Check Fuel Components; Fuel Level; The light; Fuel Hose, Rail and Connections; dampness or stains from leaking or dried fuel.; Evaporative Emission Control System (California models); left side of the motorcycle behind the side stand.
  • Page 54 – Check Tires; Tire Pressure; tires immediately (see the; Tire Tread Depth
  • Page 55 – Check Brakes; Front Brake Lever Movement
  • Page 56 – Rear Brake Pedal Freeplay and Movement
  • Page 57 – Check Hoses and Connections; Check Throttle Control Grip and Cables
  • Page 61 – Check Sidestand; position and back again. It should move smoothly and quietly. When; Check Fasteners; torque (see the specifications section of this manual or see the
  • Page 62 – OPERATION
  • Page 63 – Engine Break-in Period
  • Page 64 – Owner’s Manual
  • Page 65 – Fueling and Fill Height; the surrounding area.; Fuel System Priming Procedure (Out of Gas)
  • Page 66 – Starting the Engine; restraints for tightness.
  • Page 67 – motorcycle until the lever stops.
  • Page 68 – Shifting Gears
  • Page 69 – the clutch lever and open the throttle.
  • Page 70 – above that in the table of recommended shift points.; Recommended Shift Points
  • Page 71 – Accelerating; the motorcycle accelerates.; open the throttle gradually.
  • Page 72 – Braking; brakes gradually if you need to stop.
  • Page 73 – Stopping the Engine; you may lose control.
  • Page 74 – the motorcycle so that it is stable when it rests on the sidestand.
  • Page 76 – MAINTENANCE
  • Page 77 – Initial Maintenance; performance for its entire service life.; Periodic Maintenance Intervals
  • Page 78 – Periodic Maintenance Interval Table
  • Page 81 – MAINTENANCE RECORD
  • Page 83 – Engine Oil; Change Engine Oil and Oil Filter (Oil Change Kit PN 2873551)
  • Page 84 – Change Engine Oil and Oil Filter; by hand
  • Page 86 – Inspect Air Filter; Wear eye and face protection when using pressurized air.
  • Page 87 – Inspect Drive Sprocket and Sprocket Nut
  • Page 88 – Drive Belt; Check Drive Belt Condition; should be replaced at periodic intervals (see the; Check Drive Belt Tension; Make sure the drive belt is dry and at room temperature.
  • Page 89 – zero force
  • Page 90 – Adjust Drive Belt Tension; Before adjusting drive belt tension, inspect wheel
  • Page 91 – Rear Wheel; Alignment
  • Page 94 – Rear Suspension; Adjust Rear Shock Absorber
  • Page 95 – have that person sit on the passenger seat with riding gear on.
  • Page 96 – spanner nut closest to the spring is the adjuster nut (2). Loosen the
  • Page 97 – Inspect Swing Arm and Rear Axle; VICTORY
  • Page 98 – Front Suspension and Steering; Check Front Forks; times. The front suspension should operate smoothly and quietly.; Replace Front Fork Oil; procedures and special tools required, see the
  • Page 99 – Inspect Steering and Front Axle; or a block of wood or steel placed securely under the frame.; steering head when checked (see the
  • Page 100 – Fuel System; Check Crankcase Ventilation Hose and Connections; Remove the front and rear fuel tank mounting screws.
  • Page 101 – line to the right of breather hose.; Replace Fuel Filter; tools required, see the
  • Page 102 – Fast Idle Lever and Cable; Fast Idle Lever Freeplay
  • Page 103 – Throttle; Check Throttle Control Grip and Cable
  • Page 104 – Clutch; Check Clutch Lever and Cable
  • Page 105 – Lubricate Clutch Lever; Remove clutch lever pivot nut and screw.
  • Page 106 – Adjust Clutch Freeplay; Turn the cable adjuster in or out until the clutch freeplay (A)
  • Page 107 – Lubricate Control Cables; Throttle Cables
  • Page 108 – Brakes; Check Front Brake Lever Movement; see the; Lubricate Front Brake Lever; Purpose Grease or equivalent.
  • Page 109 – Check Front Brake Fluid Level
  • Page 110 – the brakes to malfunction.; Check Rear Brake Pedal Freeplay and Movement
  • Page 111 – Adjust Rear Brake Pedal Freeplay; Rotate the actuator rod as necessary to achieve the correct brake
  • Page 112 – Check Rear Brake Fluid Level
  • Page 113 – Inspect Brake Hoses and Lines
  • Page 114 – Check Brake Pads; VICTORY Service; Check Brake Disc
  • Page 115 – Gear Shift Pedal; Adjust Gear Shift Pedal Height
  • Page 116 – Tires; Check Tire Pressure; KINGPIN
  • Page 117 – Check Tire Condition; tires immediately (see your; Check Tread Depth
  • Page 118 – Check Wheel Spokes
  • Page 119 – Check Engine Compression; check procedures and special tools required, see the; Check Exhaust System
  • Page 120 – Check or Replace Spark Plugs; condition of one plug is markedly different from the other, see the
  • Page 121 – Remove the spark plug from the cylinder head with a 5/8 inch spark
  • Page 122 – Seat Removal and Installation; cause a sudden shift in riding position, causing loss of control.; Lift the rear of the seat and pull rearward and up to
  • Page 123 – Battery; vegetable oil. Call physician immediately.; reason. Keep the battery connections clean and tight at all times.
  • Page 124 – Battery Removal
  • Page 125 – Battery Charging; The battery may contain explosive gases.; thin film of dielectric grease to the posts and cable connectors.
  • Page 126 – Battery Installation
  • Page 127 – Fuses; place. A spare 15 amp fuse is located in the fuse box.; Fuse Application
  • Page 128 – Sidestand; Inspect Sidestand Pad; firmly attached to the sidestand.
  • Page 129 – Sidestand Lubrication; placed securely under the frame.; Install the pivot bolt and tighten to specified torque.
  • Page 130 – Headlamp Adjustment
  • Page 131 – Road Test; safe and enjoyable vehicle performance.
  • Page 133 – CLEANING; working order and appearance.; General Cleaning
  • Page 134 – Washing and Drying the Motorcycle; into contact with electrical components or connectors.; reach with a cloth or a sponge.
  • Page 135 – Dry these components thoroughly before using the motorcycle.; use on the type of surface you plan to clean.
  • Page 136 – Waxing, Polishing and Applying Protectants; (Items Other Than Windshields and Leather Saddlebags); finish of painted surfaces.; motorcycle while riding, which may cause loss of control.
  • Page 137 – Windshield Care; sponge clean by rinsing it frequently.
  • Page 138 – Leather Saddlebag Care
  • Page 139 – STORAGE; removing it from storage.; Storage Area Preparation; The storage surface should be free of oil and gasoline.; Clean and Protect the Motorcycle; Do not apply rubber protectant to the tire tread surfaces.
  • Page 140 – Fuel Stabilizer; the oil filter when you remove the motorcycle from storage.; Wear face protection when using pressurized air.; oil you poured in the spark plug holes.
  • Page 141 – Tire Inflation
  • Page 142 – Removal from Storage
  • Page 143 – WARRANTIES; Motorcycle Noise Regulation; Noise Emission Warranty
  • Page 144 – Emissions Control System Warranty; Your Warranty Rights and Obligations
  • Page 145 – Owner’s Warranty Responsibilities
  • Page 148 – III. Limited Liability
  • Page 149 – VICTORY Motorcycle Division, Polaris Sales Inc.
  • Page 150 – VICTORY Motorcycle Warranty Policy; Limited Warranty
  • Page 151 – Warranty Coverage And Exclusions:
  • Page 153 – SPECIFICATIONS; Fuel Specifications
  • Page 158 – IDENTIFICATION NUMBERS; Record important numbers below.; Vehicle Identification Number:
  • Page 159 – INDEX
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2004

TM

Kingpin

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Summary

Page 2 - WARNING; The engine exhaust from this

WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

Page 3 - We’ve created a web site just for YOU!; Technical tips

1 We’ve created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.victory-usa.com

Page 4 - Kingpin

2 The text, photographs and illustrations used in this manual are based on the most current product information available at the time of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Polaris Industries reserves the right to make ...

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