Polaris 2003 500 XC Edge- User Manual
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Owner's Manual Supplement
IMPORTANT This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
2003
500 XC EDGE
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts)
4
Chaincase Oil Capacity (oz.)
11
DryWeight (Est.)
492
Fuel Tank capacity (Gallons)
11.8
Gearcase Oil Capacity (oz.)
n/a
Height (in.)
48
Length (in.)
113
Oil Capacity (Quarts)
3.25
Ski Center Distance (in.)
42.5
Compressed Width (in.)
48
Body Style
EDGE
Rider Capacity
1
Brake Type
Hydraulic
Drive Clutch Center Distance
11.5"
Clutch Type
P-85
Track Length (inches)
121
Track Width (inches)
15
Drive Chain Length
74
Reverse Transmission
Accessory
Sprocket Ratio
22
40
:
Capacities and Dimensions
Engine Model Number
S2323-5044-PA5A
Alternator Output (watts)
280 w
Bore x Stroke (mm)
70.5 x 64
Displacement (cc)
500
Carburetor/Throttle Body
1 rack
Engine and Cooling
Carburetor Model
TM38
Cooling
Liquid
Cylinders
2
Ignition Timing °BTDC @ RPM
10° @ 2500
Ignition Type
digital
Mikuni
Main Jet
430
Pilot Jet
40
Jet Needle / Clip Position
9DFH7-60 / 3
Needle Jet
P8
Cutaway
1.5
Fuel Screw
1.75
Idle RPM +/-200
1500
Oil Injection
Spark Plug
Champion RN57YCC
Air Screw
.75
Spark Plug Gap (mm / in.)
.70/.025
Minimum Fuel Requirement
87 min. non -oxygenated
Pilot Air Jet
N/A
Throttle Gap Under CA (mm)
2.0
Front Type
Edge
IFS Shock Type
Alum IFP
Rear Type
Edge
Front Track Shock
Arvin IFP
Rear Track Shock
Position Sen
Suspension
Tachometer
Std 5 Inch Wht/Blk
Features
Electric Fuel Gauge
Accessory
Speedometer
Std 5 Inch Wht/Blk
Electric Start
Accessory
Low Oil Light
Standard
Parking Brake
Standard
Wear Strips
Coolers
460
#4
450
#3
430
#3
410
#3
400
#3
380
#2
440
#3
420
#3
400
#3
390
#3
370
#2
350
#2
410
#3
400
#3
380
#3
360
#2
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C
-30° to -10°F
-34° to -23°C
-10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
340
#2
320
#2
390
#3
370
#3
350
#2
340
#2
320
#2
300
#2
2400-3000
(8000-10000)
360
#3
340
#2
330
#2
310
#2
290
#2
280
#2
3000-3700
(10000-12000)
340
#2
320
#2
300
#2
280
#2
270
#2
250
#2
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-54
Dark Blue /
W hite
Silver
R-32
#2
10-54
Dark Blue /
W hite
Silver
R-32
#3
10-AL
Dark Blue /
W hite
Silver / Blue
R-32
#2
10-AL
Dark Blue /
W hite
Silver / Blue
34
#3
Altitude
Meters
(Feet)
Shift
Weight
Clutch Spring Clutch Spring
Driven
Helix
Drive Clutch
Driven Clutch
22-40 74P
HYVO
21-40 74P
HYVO
20-40 74P
HYVO
20-40 74P
HYVO
Chaincase
Gearing/Pitch
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3600
(9000-12000)
9917592
Rev. 01 2/02
PN
Printed in the U.S.A.
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