Page 2 - WARNING; The engine exhaust from this
WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Page 5 - Victory Motorcycle Division, Polaris Industries Inc.
All text, photographs, and illustrations in this manual are based on the most current product information availableat the time of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Polaris Industries reserves the right to make product...
Page 7 - Foreword; Owner’s Manual
i Foreword Thank you for choosing a Victory Motorcycle!The Owner’s Manual contains information on the following Victory Motorcycles: V92TC Touring CruiserV92TC Deluxe Touring Cruiser All photographs and illustrations used are generalizations, and your specific model may be slightly different than wh...
Page 9 - Table of Contents; Introduction
iii Table of Contents Introduction 1 . . . . . . . . . . . . . . . . . . . . . Read the Owner’s Manual 1 . . . . . . . . . . . . . . Symbols and Terms Used in the Owner’s Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions 3 . . . . . . . . . . . . . . . Safe Ri...
Page 15 - Read the Owner’s Manual; The; Failure to follow; Following the precautions and procedures in this manual
1 Introduction Read the Owner’s Manual The Owner’s Manual contains information that is essential to safe riding and proper maintenance of all 2002 Victory motorcycles. Anyone who uses the motorcycle (Operators and Passengers) must read the Owner’s Manual before riding. Carefully read and understand ...
Page 16 - Symbols and Terms Used in the Owner’s Manual; The following signal words and symbols appear in the; Indicates a situation that may result in damage to the motorcycle.; Caution; Notice
Introduction 2 Symbols and Terms Used in the Owner’s Manual The following signal words and symbols appear in the Owner’s Manual . Your safety, and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the Owner’s Manual. ! The saf...
Page 17 - Safety Precautions; of the
3 Safety Precautions Improper use of this motorcycle can result in serious injury or death. To minimize the risk ofinjury to you, your passenger, and others, read and understand the information contained in thissection before operating the motorcycle. This section contains safety information specifi...
Page 18 - Safe Riding; Design Characteristics; serious engine damage.
Safety Precautions 4 S Pay close attention to the motorcycle maintenance requirements in this Manual. For additional information or assistance regarding technical service specified in the Owner’s Manual or required by mechanical circumstances, see the Victory Service Manual or your authorized Victor...
Page 19 - Safe Riding Practices; Follow these general safe riding practices:; Know your skills and limits, and ride within them.; become familiar with its controls and operation.
Safety Precautions 5 Safe Riding Practices Follow these general safe riding practices: S Before you ride, make sure you can operate the motorcycle safely and properly by following the recommendations given at the beginning of the Safety Precautions section on page 3. S Each time you ride, make the c...
Page 21 - To maximize braking effectiveness,; use the front and rear brakes together. Be aware of the following
Safety Precautions 7 Safe Riding Practices (continued) S If in doubt, reduce your speed when: -- The weather is windy, raining, or otherwise causing slippery or rapidly changing conditions.-- The traffic is heavy, congested, not allowing sufficient space between vehicles, or otherwise not flowing sm...
Page 22 - Carrying a Passenger; To carry a passenger safely, do the following:
Safety Precautions 8 Safe Riding Practices (continued) S Ground clearance is reduced when you lean the motorcycle. Do not allow components to contact the road surface when leaning the motorcycle in a curve, as this could cause you to lose control of the motorcycle. S Retract the sidestand fully befo...
Page 23 - Protective Apparel; you wear an approved helmet.; protection in preventing or reducing head injuries.; visibility to other motorists.
Safety Precautions 9 Carrying a Passenger (continued) S Adjust your riding style to compensate for the differences in handling, acceleration, and braking caused by the additional weight of the passenger. Failure to do so can cause you to lose control of the motorcycle. Protective Apparel To decrease...
Page 25 - Example 1: V92TC Touring Cruiser with no cargo; Total Weight; Item; Total Weight
Safety Precautions 11 Example 1: V92TC Touring Cruiser with no cargo Gross Vehicle Weight Rating 1210 lbs (549 kg) Item Weight Touring Cruiser - with full capacity of all fluids 759 lbs (344 kg) Operator - with recommended riding apparel 220 lbs (100 kg) Passenger - with recommended riding apparel 1...
Page 26 - Loading; guidelines refer to accessories and their contents.
Safety Precautions 12 Loading Use the following guidelines when attaching cargo or accessories to the motorcycle. Where applicable, these guidelines refer to accessories and their contents. S Keep cargo and accessory weight to a minimum, and keep it as close to the motorcycle as possible, to minimiz...
Page 27 - Saddlebags; motorcycle with saddlebags installed.
Safety Precautions 13 Saddlebags Saddlebags are included with some Victory models. Use the following guidelines when operating a motorcycle with saddlebags installed. S Never ride a motorcycle with saddlebags above 80 mph (120 km/h). Depending on load and weather conditions, the maximum safe operati...
Page 28 - Parking; If you must transport the motorcycle, do the following:
Safety Precautions 14 Parking For complete parking procedures, see “Parking” page 67.When leaving the motorcycle unattended, turn the engine off, engage the steering lock, and take the ignition key with you.The engine and exhaust system are very hot after the engine has been running. Therefore, park...
Page 29 - Product Modifications; contact your authorized Victory Dealer.; Selecting and Installing Accessories; mounting accessories:
Safety Precautions 15 Product Modifications Modifying the motorcycle by removing any equipment or adding equipment not approved by Victory may void your warranty. Such modifications may also make the motorcycle unsafe to ride and could severely injure you or others or damage the motorcycle. Some mod...
Page 30 - Selecting and Installing Accessories (continued); Gasoline and Exhaust Gases
Safety Precautions 16 Selecting and Installing Accessories (continued) S Do not install electrical accessories that exceed the capacity of the motorcycle’s electrical system. An electrical failure could result and cause hazardous loss of engine power or lights, or damage to the electrical system. S ...
Page 31 - Maintenance; motorcycle or result in an accident.
Safety Precautions 17 Gasoline and Exhaust Gases (continued) Gasoline and gasoline vapors are poisonous and can cause severe injury. Do not swallow gasoline, inhale gasoline vapors, or spill gasoline on yourself or your clothes. If you swallow gasoline, inhale more than a few breaths of gasoline vap...
Page 33 - Location of Safety and Vehicle Information Labels
Safety Precautions 19 Location of Safety and Vehicle Information Labels (Deluxe Touring Cruiser Left Side Shown) (49 state models only) (California models only)
Page 34 - Location of Safety and Vehicle Information Labels (continued)
Safety Precautions 20 Location of Safety and Vehicle Information Labels (continued) (Deluxe Touring Cruiser Left Side Shown) (inside saddlebag) (Deluxe Touring Cruiser only)
Page 35 - (Deluxe Touring Cruiser Right Side Shown)
Safety Precautions 21 Location of Safety and Vehicle Information Labels (continued) (Deluxe Touring Cruiser Right Side Shown) (under side cover) Engine Identification Number Label (on left crankcase half) (under seat)
Page 36 - Reporting Safety Defects; NHTSA
Safety Precautions 22 Reporting Safety Defects If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Polaris Industries in writing.If NHT...
Page 37 - Motorcycle Description; For All Models (Standard Cruiser Operator’s View Shown)
23 Motorcycle Description Use the following information to identify and locate the major components of the Victory motorcycle. Information on vehicle and engine identification numbers, model number, and the ignition key number is alsoprovided. For All Models (Standard Cruiser Operator’s View Shown) ...
Page 41 - Vehicle Identification Number; Engine Identification Number
Motorcycle Description 27 Vehicle Identification Number The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label.You will need the vehicle identification number to title, register, license, or insure the motorcycle, or to orde...
Page 42 - Ignition Key Number
Motorcycle Description 28 Ignition Key Number The ignition key identification number is stamped into the shaft of each key.With the ignition key number and proof of ownership, an authorized Victory dealer can assist you in obtaining a replacement key (have your dealer reference Voice of Victory Apri...
Page 43 - Instruments and Controls; Ignition Key
29 Instruments and Controls Ignition Key The ignition key operates the steering lock, the ignition switch, and the saddlebag lock on models equipped with hard saddlebags. Steering Lock The motorcycle is equipped with a steering lock to deter others from moving or using the motorcycle. The steering l...
Page 44 - Ignition Switch; Off Position; Off; On Position; On
Instruments and Controls 30 Ignition Switch The ignition switch energizes the ignition, the lighting system, and all electrical switches and buttons. Off Position In the Off position, all electrical circuits are inactive and the ignition key can be removed. Turn the ignition switch to the Off positi...
Page 45 - Instrument Cluster; The instrument cluster includes the speedometer, the; Speedometer; The speedometer reports current motorcycle speed in miles per; Tachometer; The tachometer reports current engine speed in revolutions per
Instruments and Controls 31 P (Park) Position In the Park position, the taillight and running lights illuminate, the emergency flashers can be activated, and the ignition key can be removed. You must push the ignition key into the switch while selecting the Park position. Instrument Cluster The inst...
Page 46 - Indicator Lights; Low Oil Pressure Indicator; Low Fuel Indicator; Neutral Indicator; Turn Signal Indicators
Instruments and Controls 32 Indicator Lights Low Oil Pressure Indicator illuminates when engine oil pressure drops below safe operating pressure. If this indicator illuminates while the engine is running, turn the engine off immediately and check the oil level. Add oil if necessary. If the oil level...
Page 47 - Headlamp High Beam Indicator
Instruments and Controls 33 If a turn signal bulb has failed, or if there is a short circuit in the turn signal system, the turn signal indicator flashes at more than twice the normal rate. Headlamp High Beam Indicator illuminates when the headlamp switch is set to high beam (see page 38). Multi--Fu...
Page 48 - Clock
Instruments and Controls 34 To reset the trip odometer, the ignition switch must be in the On position with the MFD in trip odometer mode. Press and hold the MFD Set button for 3 seconds. To change to the next MFD function, press the MFD Mode button. Clock A clock icon appears as part of the display...
Page 49 - Instrument Cluster Light Dimmer; of the instrument cluster light, press the MFD; Headlamp High Beam Indicator Light Dimmer; intensity of the headlamp high beam indicator light, press the MFD; Fuel Gauge
Instruments and Controls 35 Instrument Cluster Light Dimmer “DIM” appears as part of the display when in instrument cluster light dimmer mode. To change the intensity of the instrument cluster light, press the MFD Set button to select from six (6) intensity levels. The engine does not need to be run...
Page 50 - Check Engine Indicator; position and
Instruments and Controls 36 Check Engine Indicator The check engine indicator will flash “CH ENG” any time the the ignition switch is in the On position and the Engine Control Module sensors report abnormal sensor or engine operation. The check engine indicator will continue to flash as long as the ...
Page 52 - Left Side Handlebar Controls; Fast Idle Lever
Instruments and Controls 38 Left Side Handlebar Controls Fast Idle Lever The fast idle lever increases the engine idle speed when starting a cold engine (see page 60). To engage the fast idle lever, move the lever toward the rear of the motorcycle until the lever stops. Headlamp High/Low Beam Switch...
Page 53 - Clutch Lever; Set; Right Side Handlebar Controls; Engine Stop/Run Switch; Stop
Instruments and Controls 39 Clutch Lever To disengage the clutch, pull the clutch lever toward the handlebar. To engage the clutch, gradually release the clutch lever. For smooth clutch operation, pull the lever quickly and release it gradually. Notice The motorcycle is equipped with a clutch interl...
Page 54 - Emergency Flasher Switch; Run; Front Brake Lever; Mode
Instruments and Controls 40 Emergency Flasher Switch The emergency flasher switch activates and cancels the emergency flashers. When the emergency flashers are active, all of the turn signals flash. To activate the emergency flashers, slide the switch to the left; to cancel the flashers, slide the s...
Page 55 - Gear Shift Pedal
Instruments and Controls 41 Gear Shift Pedal The gear shift pedal is located on the left side of the motorcycle. To shift to a lower gear, press down on the front of the gear shift pedal. To shift to a higher gear, press down on the rear, or lift up on the front, of the gear shift pedal.For proper g...
Page 56 - Auxiliary Light Switch; models. Use the Ignition Key to lock or unlock the saddlebag.
Instruments and Controls 42 Auxiliary Light Switch A toggle switch located underneath the left side of the upper triple clamp controls both auxiliary lights. The auxiliary lights operate only when the headlight is set to Low Beam. The auxiliary lights extinguish automatically when the headlight is s...
Page 57 - Side Covers; procedure to install the side cover.; Sidestand; The sidestand is located on the left side of the motorcycle.; Swing the sidestand back into its fully retracted position.
Instruments and Controls 43 Side Covers The motorcycle is equipped with 2 removable side covers. Remove the left side cover to access the battery, and remove the right side cover to access the fuses and the rear brake fluid reservoir.To remove either side cover, remove the operator’s seat (see page ...
Page 59 - the ignition switch to the; neutral, the neutral indicator should remain illuminated.
45 Pre-Operation Check To keep your Victory motorcycle in good working order, make the checks described in this section before each ride. This is especially important before you make a long trip or when you remove the motorcycle from storage. You must be familiar with the Victory motorcycle instrume...
Page 60 - Headlamp; Turn Signals/Running Lights
Pre-Operation Check 46 Pressing the MFD Mode button should advance the MFD through the various functions (see page 33). Headlamp Check the headlamp to see that it is on. Set the headlamp switch to the high beam position. The headlamp brightness should increase and the headlamp high beam indicator in...
Page 61 - Check Engine Oil Level
Pre--Operation Check 47 Engine Stop/Run Switch Be sure the engine stop/run switch stops the engine, or prevents the engine from starting when set to the Stop position. Notice If you regularly use this switch to shut off the engine, you are already checking its operation each time you use the motorcy...
Page 62 - Check Fuel Level; Turn the ignition switch to the; button
Pre-Operation Check 48 Do not operate the motorcycle with the oil level above the FULL mark or below the ADD mark.Operating the engine with too much or too little oil can cause serious engine damage or engineseizure, resulting in you losing control of the motorcycle. WARNING Fuel Check Fuel Level 1....
Page 63 - Tires; Check Tire Pressure; V92TC Touring Cruiser
Pre--Operation Check 49 Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Tire Pressure Table V92TC Touring Cruise...
Page 64 - Check Tire Condition; Victory Service Manual; Check Tread Depth; Brakes; Check Front Brake Lever Movement
Pre-Operation Check 50 Check Tire Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your Victory Service Manual or an authorized Victory dealer). Check Tread Depth Raised areas at the base of the tread...
Page 69 - Victory Service
Pre--Operation Check 55 Check Steering Straddle the motorcycle and bring it to a vertical position. Turn the handlebars from stop to stop. The action should be smooth but not loose or interfered with by wires, hoses, or control cables. Check Rear Suspension Proper rear suspension adjustment is essen...
Page 70 - Specifications
Pre-Operation Check 56 Check Sidestand Straddle the motorcycle and bring it to a vertical position. Move the sidestand to its stored (up) position, then to its fully extended (down) position, and back again. It should move smoothly and quietly. When the sidestand is in its stored position, the sides...
Page 71 - Operation
57 Operation This section describes how to operate the Victory motorcycle for best performance and longevity, including: S Engine Break--in Period S Fueling And Fill Height S Starting The Engine S Shifting Gears S Accelerating S Braking S Stopping The Engine S Parking For safe operation and riding, ...
Page 73 - Fueling and Fill Height; the surrounding area.; position and toggle the engine; position to the
Operation 59 Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see “Fuel Specifications” page 139). Fill the fuel tank to a level just below the bottom of the fuel filler insert. • Do not allow gasoline to come into contact with a...
Page 74 - Starting the Engine; restraints for tightness.; position (see “Ignition
Operation 60 Starting the Engine The Victory motorcycle has a starter interlock system. The engine can be started only when the transmission is in neutral, or when the transmission is in gear and the clutch is disengaged.Follow these steps to start the motorcycle: 1. Unlock the steering lock (see pa...
Page 76 - Shifting Gears
Operation 62 Shifting Gears The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars)before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) maydamage the engine, transmission, and drive train, causing you to lose control of the...
Page 78 - above that in the table of recommended shift points.; Recommended Shift Points
Operation 64 Shifting Gears (continued) • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive rpm. Reduce speed before downshifting and do n...
Page 79 - Accelerating; the more quickly the motorcycle accelerates.; open the throttle gradually.
Operation 65 Accelerating To accelerate, open the throttle (roll the throttle control grip toward you). For even acceleration, open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in “Shifting Gears” ...
Page 80 - Braking; apply the brakes gradually if you need to stop.; control of the motorcycle.
Operation 66 Braking To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally g...
Page 81 - Stopping the Engine; the engine, set the engine stop/run switch to the; position, turn the ignition switch to the; remove the ignition key.; you may lose control of the motorcycle.; take the key with you.
Operation 67 Stopping the Engine Before stopping the engine, bring the motorcycle to a complete stop either in neutral or with the clutch disengaged. Once the motorcycle is at a complete stop, if it is not already in neutral, shift into neutral. To stop the engine, set the engine stop/run switch to ...
Page 84 - Initial Maintenance; performance for its entire service life.; Periodic Maintenance Intervals; instructions in this section.
Maintenance 70 Initial Maintenance Perform the initial maintenance after you’ve ridden your new motorcycle 500 miles (800 kilometers). This maintenance is one of the most important services your motorcycle requires and should be performed by an authorized Victory dealer. Initial maintenance includes...
Page 85 - Periodic Maintenance Interval Table
5000 (8,000) 7,500 (12,000) 2,500 (4,000) 500 (800) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (52,000) 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 (...
Page 88 - Engine Oil; Change Engine Oil and Oil Filter; by hand
Maintenance 74 Engine Oil Change Engine Oil and Oil Filter This procedure involves using a small automotive style oil filter wrench. 1. Start and run the engine until it reaches normal operating temperature. Stop the engine. 2. Securely support the motorcycle on the sidestand.3. Place an oil drain p...
Page 90 - Wear face protection when using pressurized air.
Maintenance 76 Do not operate the motorcycle with the oil level above the FULL. mark or below the ADD mark.Operating the engine with too much or too little oil can cause serious engine damage or engineseizure, resulting in you losing control of the motorcycle. WARNING Inspect Air Filter The standard...
Page 91 - Inspect Drive Sprocket and Sprocket Nut; Drive Belt; Check Drive Belt Condition; belt should be replaced at periodic intervals (see the
Maintenance 77 Inspect Drive Sprocket and Sprocket Nut 1. Remove the drive sprocket cover. Notice On some models it may be necessary to remove portions of the exhaust system to access all of the drive sprocket cover screws (see the Victory Service Manual or an authorized Victory dealer). 2. Inspect ...
Page 92 - Check Drive Belt Tension; zero force
Maintenance 78 Check Drive Belt Tension This procedure involves using the belt tension gauge, part no. PV--43532, which is designed specifically for measuring drive belt tension.Before beginning this procedure: S Make sure the drive belt is dry and at room temperature. S Make sure the rear suspensio...
Page 93 - Adjust Drive Belt Tension
Maintenance 79 5. Push the plunger upward until the small O--ring touches the tension gauge body. Make sure the tension gauge is seated squarely against the drive belt, and record the position of the base of the tension gauge bracket. This position represents 10 lbs. force . 6. Calculate the differe...
Page 94 - Pump rear brake several times to reset brake pad distance.; Align Rear Wheel; steel placed securely under the frame.
Maintenance 80 Do not reuse a cotter pin because it may fail, allowing the wheel to loosen and you to lose control ofthe motorcycle. WARNING 6. Pump rear brake several times to reset brake pad distance. Align Rear Wheel This procedure involves using the rear wheel alignment tool, part no. PV--43528,...
Page 95 - Pump rear brake several times to reset brake pad distance.
Maintenance 81 6. To adjust the rear wheel alignment, remove and discard the rear axle cotter pin and loosen the rear axle castle nut. Loosen the rear axle adjuster jam nuts. 7. Turn the axle adjuster on the side with the longer measurement counterclockwise one flat (1/6 revolution). Turn the axle a...
Page 96 - Rear Suspension; Adjust Rear Shock Absorber
Maintenance 82 Rear Suspension Adjust Rear Shock Absorber This procedure involves using the shock absorber preload wrench, part no. PV--43507, which is designed specifically for adjusting the shock absorber preload. Notice The distance measured while the motorcycle is elevated will not change, and n...
Page 98 - Inspect Swing Arm and Rear Axle; moves freely without binding.
Maintenance 84 Inspect Swing Arm and Rear Axle 1. Remove the swing arm pivot covers and tighten the swing arm pivot nut. Torque: 85 ft--lbs (115 Nm) 2. Reinstall the pivot nut covers.3. Sit in the operator’s seat and slowly bounce the rear suspension a few. Make sure the suspension moves freely with...
Page 99 - Front Suspension and Steering; Check Front Forks
Maintenance 85 Front Suspension and Steering Check Front Forks 1. To check the front suspension, straddle the motorcycle and bring it to a vertical position. 2. Apply the front brake and push down hard on the handlebars several times. The front suspension should operate smoothly and quietly. 3. Plac...
Page 100 - Inspect Steering and Front Axle
Maintenance 86 Inspect Steering and Front Axle 1. Elevate the front of the motorcycle until the front wheel is off of the ground. Use an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Turn the handlebars from stop to stop. The action should be smooth but ...
Page 101 - Fuel System; dampness or stains from leaking or dried fuel.; Check Crankcase Ventilation Hose and Connections; center of the bleed valve.
Maintenance 87 Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel tank and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators se...
Page 102 - Replace Fuel Filter; tools required, see the; Check Fast Idle Lever and Cable; position and back again; Adjust Fast Idle Lever Freeplay
Maintenance 88 5. Disconnect the fuel line.6. Disconnect the tank vent line.7. To reinstall the fuel tank, reconnect all fuel lines and wire harness.8. Reinstall the fuel tank mounting screws. Torque: 20 ft--lbs (27 Nm) 9. Reinstall the operator’s seat. Replace Fuel Filter The fuel filter is attache...
Page 103 - Throttle; Check Throttle Control Grip and Cable
Maintenance 89 3. Loosen the fast idle cable adjuster jam nut.4. Turn the cable adjuster in or out until the fast idle lever freeplay is 1/8--1/4 inch (3--6 mm).5. Tighten the adjuster jam nut and reinstall the fuel tank and operator’s seat. Throttle Check Throttle Control Grip and Cable 1. Rotate t...
Page 104 - Clutch; Check Clutch Lever and Cable
Maintenance 90 Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch freeplay -- the amount of clutch lever movement from the rest position to the...
Page 105 - Adjust Clutch Freeplay
Maintenance 91 10. Reconnect the clutch cable and reinstall the clutch lever, lever pivot screw, and nut. Torque: 40 in--lbs (5 Nm) 11. Adjust clutch freeplay. Adjust Clutch Freeplay 1. Remove the operator’s seat.2. Remove the front and rear fuel tank screws.3. Raise the rear of the fuel tank high e...
Page 106 - Lubricate Control Cables
Maintenance 92 Lubricate Control Cables The following cables used on the motorcycle require periodic lubrication for smooth operation and longevity: S Throttle Cables S Clutch Cable S Fast Idle Lever Cable1. Loosen the adjuster of the cable to be lubricated, and disconnect one end of the cable.2. Lu...
Page 107 - Lubricate Front Brake Lever; the handlebars until the front brake fluid reservoir is level.; Add Front Brake Fluid
Maintenance 93 Lubricate Front Brake Lever 1. Remove right mirror, brake lever pivot nut and pin.2. Remove any old grease and dirt from the brake lever and lever housing.3. Lubricate the brake lever and lever pivot pin with Victory All Purpose Grease or equivalent.4. Reinstall the brake lever, lever...
Page 108 - the brakes to malfunction.
Maintenance 94 Brake fluid attacks painted surfaces and plastic parts. Always clean spilled brake fluid immediately withplenty of water and a mild detergent. Caution • Do not operate the front brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter ...
Page 109 - Check Rear Brake Pedal Freeplay and Movement; Rear brake pedal freeplay -- the amount of brake pedal; Adjust Rear Brake Pedal Freeplay
Maintenance 95 Check Rear Brake Pedal Freeplay and Movement Rear brake pedal freeplay -- the amount of brake pedal movement from the rest position to the point of contacting the master cylinder -- should be 3/16--5/16 inch (5--8 mm). Adjust pedal freeplay as necessary (see page 95).Press and release...
Page 110 - Check Rear Brake Fluid Level
Maintenance 96 Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove the right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir. The fluid should be clear and at a level between MIN and MAX. Add brake fluid i...
Page 111 - brakes to malfunction.; Check Brake Pads; Look into the front brake caliper(s) from underneath, and into
Maintenance 97 • Do not operate the rear brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean container. Usin...
Page 112 - Check Brake Hoses and Connections; Inspect all brake hoses and connections for dampness or stains; Adjust Gear Shift Pedal Height
Maintenance 98 Check Brake Hoses and Connections Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. Gear Shift Pedal Adjust Gear Shift Pedal Height 1. Loosen the gear shift linkage rod lockn...
Page 114 - damaged tires immediately (see your; Raised areas at the base of the tread, known as wear bars act as; Check Wheel Spokes
Maintenance 100 Check Tire Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your Victory Service Manual or an authorized Victory dealer). Check Tread Depth Raised areas at the base of the tread, known...
Page 115 - Check or Replace Spark Plugs; Victory
Maintenance 101 Check or Replace Spark Plugs The spark plugs must be removed from the engine to inspect them. Spark plugs with bright white deposits, sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plu...
Page 117 - Check Engine Compression; compression check procedures and special tools required, see the; Check Exhaust System; the
Maintenance 103 Check Engine Compression An accurate periodic engine compression check documents engine wear and condition. For engine compression check procedures and special tools required, see the Victory Service Manual or contact an authorized Victory dealer. Check Exhaust System Check the exhau...
Page 118 - Remove and Install Seat
Maintenance 104 Remove and Install Seat The V92TC Touring and Deluxe Touring Cruiser has a combined operator and passenger seat. Always make sure the seat is securely attached before riding the motorcycle. A loose seat couldcause a sudden shift in riding position, causing you to lose control of the ...
Page 119 - Battery; vegetable oil. Call physician immediately.
Maintenance 105 Battery The motorcycle uses a permanently sealed, maintenance--free battery. Do not remove the battery cap strip for any reason. Keep the battery connections clean and tight at all times. The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid toc...
Page 120 - Remove Battery; Charge Battery; The battery may contain explosive gases.
Maintenance 106 Remove Battery 1. Remove the left side cover.2. Remove the battery hold--down strap.3. Disconnect the negative ( -- ) battery cables (exposed connectors).4. Disconnect the positive ( + ) cables (covered with a red boot). Disconnecting the positive cable first can produce an electric ...
Page 121 - Install Battery
Maintenance 107 1. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts water. Rinse with clean water and wipe dry. Apply a thin film of dielectric grease to the posts and cable connect...
Page 122 - Electrical Equipment; Replace Fuses; the front of the motorcycle. The fuse box decal should be
Maintenance 108 Electrical Equipment Replace Fuses Use only recommended amperage fuses or you can damage the electrical system. Caution 1. Remove the operator’s seat and the right side cover.2. Release the tabs on each side of the fuse box cover, and remove the cover.3. Remove the damaged fuse from ...
Page 123 - Adjust Headlamp
Maintenance 109 Adjust Headlamp The headlamp should shine straight ahead of the motorcycle. The top of the headlamp High beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). 1. Check and adjust the tire pressure and rear shock absorber. 2. Straddle the motorcycle in an...
Page 124 - Adjust Auxiliary Lights
Maintenance 110 Adjust Auxiliary Lights Each lamp should shine straight ahead or slightly to the right of the motorcycle. The top of each lamp beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). 1. Check and adjust the tire pressure and rear shock absorber. 2. Straddl...
Page 125 - Remove and Install Saddlebags; Lubricate Sidestand
Maintenance 111 Remove and Install Saddlebags 1. Remove the lower saddlebag mounting screw located outside and underneath the saddlebag.2. Remove the two (2) upper saddlebag mounting screws located inside the saddlebag.3. Disconnect the wiring harness and remove the saddlebag.4. To reinstall the sad...
Page 126 - Inspect Sidestand Pad; Check the condition of the sidestand rubber pad, and
Maintenance 112 2. Move the sidestand to its stored (up) position and remove the sidestand return spring. Wear face protection. The sidestand return spring is under tension and can injure your eyes andface when released. WARNING 3. Remove the sidestand pivot bolt.4. Remove any old grease and dirt fr...
Page 127 - Check Fasteners; Road Test; necessary to ensure safe and enjoyable vehicle performance.
Maintenance 113 Check Fasteners Visually inspect the entire motorcycle chassis and engine for loose, damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner’s Manual , or the Victory Service Manual ). Replace stripped, damaged, or brok...
Page 129 - Cleaning and Storage; to keep it in good working order and appearance.; Cleaning
115 Cleaning and Storage This section explains how to properly clean the various parts of your Victory motorcycle and how to store it to keep it in good working order and appearance. Cleaning Clean your motorcycle regularly to protect it from corrosion and to keep it looking new. As you clean your m...
Page 130 - Washing and Drying; Park the motorcycle in the shade to prevent water spotting.
Cleaning and Storage 116 Washing and Drying Before washing the motorcycle, make sure the exhaust pipes are not hot. Cover each exhaust pipe opening with a plastic bag and attach the bag to the pipe with a strong rubber band. To prevent contamination from water, check that the spark plugs, spark plug...
Page 131 - a soft cloth or chamois.
Cleaning and Storage 117 Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. Anexcessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly.Dry these components thoroughly before using the motorcycle. Caution 5. ...
Page 132 - Waxing, Polishing, and Applying Protectants; damage the finish of painted surfaces.; to prevent injury or damage.
Cleaning and Storage 118 Waxing, Polishing, and Applying Protectants (Items Other Than Windshields) After washing and drying the motorcycle, you can help extend the life and appearance of its components by waxing painted surfaces, polishing chrome surfaces, and applying a protectant to exposed rubbe...
Page 133 - Windshield Care; A windshield is included with some Victory models.; Repairing Painted Surface Damage
Cleaning and Storage 119 Windshield Care A windshield is included with some Victory models. Wash the windshield using a soft cloth or sponge soaked in a solution of mild detergent and warm water, applying minimal pressure as you wash. Let the detergent do the cleaning, not the pressure you apply. Ex...
Page 134 - Storage; removing it from storage.; Preparing for Storage; The storage surface should be free of oil and gasoline.; Clean and Protect the Motorcycle
Cleaning and Storage 120 Storage If you will not operate the motorcycle for several months, such as during the winter, store the motorcycle to prevent damage to the fuel system and the battery, and to protect components from corrosion or deterioration.During storage you might use products that are p...
Page 135 - Stabilize Fuel; clean motor oil into each spark plug hole.
Cleaning and Storage 121 Stabilize Fuel 1. Using a mixture of fuel and the amount of gasoline stabilizer recommended by the stabilizer manufacturer, fill the fuel tank only to the top of the filler insert. 2. Start and run the engine for 15 minutes to pass the stabilized fuel through entire fuel--in...
Page 136 - Set the main switch to the; position and reinstall the spark plugs.; Inflate Tires; Inflate the tires to normal pressure.; Park and Cover the Motorcycle; moisture from building up on the motorcycle.
Cleaning and Storage 122 4. Connect the spark plugs to the spark plug wires and ground the spark plugs to the engine. With the main switch in the On position, the stop/run switch set to Run , and the transmission in neutral, press the electric starter button to crank the engine a few times. This pro...
Page 137 - Maintaining During Storage; Remove the cover and unlock the front forks.
Cleaning and Storage 123 Maintaining During Storage Check and maintain normal tire pressure and battery voltage during storage. Removing from Storage 1. Remove the cover and unlock the front forks. 2. Check the tire pressure and inflate the tires if necessary.3. Reinstall the battery (see “Install B...
Page 139 - Warranties; Motorcycle Noise Regulation; Among those acts presumed to constitute tampering are:
125 Warranties Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of...
Page 140 - Noise Emission Warranty; Your Warranty Rights and Obligations
Warranties 126 Noise Emission Warranty Victory Motorcycle Division warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subseque...
Page 141 - Manufacturer’s Warranty Coverage; This is your emission control system DEFECTS WARRANTY.; Owner’s Warranty Responsibilities
Warranties 127 Manufacturer’s Warranty Coverage Class III motorcycles (280 cc and larger): for a period of use of five (5) years or 30,000 kilometers (18,641 miles), whichever first occurs.If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by Victory. ...
Page 144 - III. Limited Liability
Warranties 130 B. Inspections, replacement of parts, and other services and adjustments necessary for required maintenanceC. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readi- ly determined. III. Limited Liability A. The liability of Victory under t...
Page 145 - Victory Motorcycle Division, Polaris Sales Inc.
Warranties 131 IV. Legal Rights THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. V. This Warranty Is In Addition To The Victory Limited Motorcycle Warranty.VI. Additional Information. Any replacement part that is equivalent in performa...
Page 146 - Victory Motorcycle Warranty Policy; Limited Warranty
Warranties 132 Victory Motorcycle Warranty Policy Limited Warranty Victory Motorcycle Division, Polaris Sales Inc., P.O. Box 47700, Hamel, Minnesota 55340-9960, gives a ONE YEAR LIMITED WARRANTY on all components of the Victory Motorcycle against defects in material or workmanship. This warranty cov...
Page 147 - Warranty Coverage And Exclusions:; Limitations Of Warranties And Remedies; controlling state law.
Warranties 133 Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies The warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also ...
Page 148 - How To Obtain Warranty Service
Warranties 134 ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. VICTORY MOTORCYCLES DIVISION OF POLARIS SALES INC. FURTHER DISCLAIMS ALL EXPRESS WARRANTI...
Page 153 - Fuel Specifications
Specifications 139 Fuel Specifications Use only unleaded gasoline, 92 pump octane minimum.DO NOT USE GASOLINE CONTAINING METHANOL.Using gasoline/methanol blends can result in poor starting and drivability, and may damage critical fuel system components.Gasoline containing up to 15% Methyl Tertiary B...
Page 154 - Identification Numbers for Your Motorcycle; Vehicle Identification Number:
Specifications 140 Identification Numbers for Your Motorcycle Vehicle Identification Number: Engine Identification Number: Ignition Key Number: Model Number:
Page 156 - Index
Index 142 Brake lever, front Checking movement, 92 Function, 40 Location, 23 Lubricating, 93 Maintenance intervals, 72 Brake pads Checking, 97 Maintenance intervals, 73 Replacement, 97 Brake pedal, rear Adjusting freeplay, 95 Checking movement, 95 Function, 41 Location, 26 Maintenance intervals, 72 ...
Page 166 - PRINTED IN THE USA