Page 3 - FOREWORD
FOREWORD Congratulations on choosing a Victory Motorcycle! You should feel very satisfied knowing you will have such a tremendous amount of experience riding with you on the highway. Experience in design, engineering and manufacturing that went hand in hand to produce one of the best motorcycles on ...
Page 5 - CONTENTS
CONTENTS UNDERSTANDING WARNINGS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY INFORMATION 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VEHICLE DESCRIPTION 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL PARTS AND FUNCTIONS 15-21 . ...
Page 6 - UNDERSTANDING WARNINGS; SAFETY ALERT; WARNING
1 UNDERSTANDING WARNINGS SAFETY ALERT The following precautionary signal words are used throughout this manual to con- vey the following messages: This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Your safety i...
Page 7 - Protective Apparel
2 SAFETY INFORMATION WARNING: Please read this manual carefully and completely before operating this motorcycle. Do not attempt to operate this motorcycle until you have familiarized yourself with the controls and operating features. Do not attempt to operate this motorcycle until you have been trai...
Page 8 - SAFETY INFORMATION; SAFE RIDING
3 SAFETY INFORMATION SAFE RIDING WARNING: The safe use and operation of motorcycles is dependent on proper riding techniques. Every operator needs to know the following items before riding any motorcycle. D Obtain complete instructions from a knowledgeable source on all aspects of motorcycle operati...
Page 9 - Modifications
4 SAFETY INFORMATION D Always signal before turning or changing lanes. Don’t take it for granted that oth- er motorists have seen you. Check your mirrors and turn your head before changing lanes. WARNING: The operator and the passenger are integral parts of the han- dling characteristics of a motorc...
Page 10 - Loading
5 SAFETY INFORMATION Loading WARNING: The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 450 lbs. WARNING: Accessory and cargo weight should be kept as low and close to the center of gravity of the machine as possible. Distribute the weight e...
Page 11 - SAFE OPERATING RULES
6 SAFETY INFORMATION SAFE OPERATING RULES Before operating your new motorcycle it is your responsibility to read and follow operating and maintenance instructions in this manual. Follow these basic rules for your personal safety. D Know and respect the rules of the road. Read and observe the Motorcy...
Page 12 - Fuel; The engine exhaust from this
7 SAFETY INFORMATION Fuel WARNING Gasoline is extremely flammable and explosive under certain conditions. Always stop the engine and refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in or near the area where re-fueling is performed or where gasoline is stored...
Page 13 - Parking
8 SAFETY INFORMATION Parking NOTE: When leaving the machine unattended make sure to remove the ignition key and lock the steering lock. WARNING: The engine and exhaust pipes may be hot. Park the machine in an area where children aren’t likely to touch these hot areas. WARNING: The machine may fall o...
Page 14 - Important Labels
9 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. TIRE INFORMATION TIRES ARE TUBELESS READ OWNER’S MANUAL Cold Tire Pressures: Up to 200 lbs (91 kg) Load Up to Maximum Load CapacityMaximum Load Capacity: ...
Page 15 - PASTED UP
10 SAFETY INFORMATION Important Labels Your vehicle has a number of warning labels. Please read and understand them before riding your motorcycle. PN7078786 PASTED UP
Page 17 - VEHICLE DESCRIPTION; Left Side of Machine
12 VEHICLE DESCRIPTION Left Side of Machine 1 2 3 4 5 6 7 8 9 10 11 13 1 12 1. Left Turn Signal2. Headlamp3. Spark Plugs4. Passenger Seat5. Tail/Brake Lamp6. Seat Latch (key)7. Passenger Foot Rest8. Oil Filter9. Operator Foot Rest10. Shift Lever11. Oil Cooler12. Air Filter Access13. Front Fork
Page 18 - Right Side of Machine
13 VEHICLE DESCRIPTION Right Side of Machine 1 2 3 4 5 6 7 9 1 8 1. Right Turn Signal2. Right Side Cover3. Rear View Mirrors4. Rear Brake Pedal5. Operator Foot Rest6. Passenger Foot Rest7. Exhaust Muffler8. Drive Belt Guard 9. Rear Brake Reservoir
Page 19 - Top View of Machine
14 VEHICLE DESCRIPTION Top View of Machine 1 2 3 4 5 6 7 8 9 10 11 1. Speedometer2. Fuel Cap3. Right Handlebar Control4. Left Handlebar Control5. Clutch Lever6. Front Brake Lever7. Throttle Cables8. Clutch Cable9. Front Brake Fluid Reservoir10. Tachometer11. Throttle Control (twist grip)
Page 20 - CONTROL PARTS AND FUNCTIONS; Main Switch Controls; Main Switch
15 CONTROL PARTS AND FUNCTIONS Main Switch Controls The main switch is located un- derneath the gas tank on the left-- hand side. It controls the ignition and lighting systems. Its operation is described below:ON: Electrical circuits are switched on, and the headlight, meter light, taillight and fro...
Page 21 - Left Handlebar Controls
16 CONTROL PARTS AND FUNCTIONS Left Handlebar Controls 1. Dimmer and passing light switch is pushed up for the high beam, middle position is low beam and bottom position is momentary passing beam. 2. Turn signal switch is pushed to the right to signal a right-- hand turn and pushed to the left to si...
Page 22 - Right Handlebar Controls
17 CONTROL PARTS AND FUNCTIONS Right Handlebar Controls 1. Starter switch cranks the starter motor when pushed. 2. Engine Stop Switch is a safety device for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. To start the engine, the switch must be ...
Page 23 - Indicator Lights
18 CONTROL PARTS AND FUNCTIONS Indicator Lights 1. Turn Indicator Light - flashes when the turn switch is moved to the left or right. NOTE: A failed turn signal bulb will cause the turn signal indicator to flash at a high rate of speed (i.e. greater than twice the normal frequency). If this is obser...
Page 24 - Clutch Lever
19 CONTROL PARTS AND FUNCTIONS Clutch Lever This machine is equipped with a manually actuated clutch. The clutch lever (1) is located on the left handlebar. Pull the lever completely to the handlebars to disengage the clutch, and re- lease the lever to engage the clutch. The lever should be pulled i...
Page 25 - Front Brake Lever
20 CONTROL PARTS AND FUNCTIONS Front Brake Lever The front brake lever (1) is lo- cated on the right handlebar. Pull it toward the handlebar to apply the front brake. WARNING: The front brake on this motorcycle is very powerful and can stop the front wheel rotation causing a skid, which can lead to ...
Page 26 - Steering Lock
21 CONTROL PARTS AND FUNCTIONS Steering Lock There is a steering lock (1) lo- cated on the right side of the steering head. To lock the steer- ing, turn the handlebars all the way to the left. Open the steer- ing lock cover, push the key in- ward and turn it 1/8 turn counter- clockwise. Remove the k...
Page 28 - Fuel Cap
23 PRE-RIDE INSPECTION Fuel Cap Make sure there is sufficient fuel in the fuel tank. Grasp the fuel cap and turn it counter-clockwise to remove it. To install the fuel cap, place the fuel cap in position and turn it clockwise until it ratchets. Do not turn the fuel cap counter- clockwise to align th...
Page 29 - Engine Oil
24 PRE-RIDE INSPECTION Engine Oil The engine lubrication oil is Victory 20W-40 semi-synthetic oil. It is specially formulated for the Victory engine for lubrication and cooling attributes. Make certain the engine oil is at the specified level. Fill with oil as necessary. Refer to page 36 for proper ...
Page 31 - Engine Idle
26 PRE-RIDE INSPECTION Clutch Make certain the clutch is working properly. Operate the clutch a few times and check for smooth operation and proper free-play (.080 ″ /2mm). If adjustment is necessary, refer to page 41. Throttle Make sure the throttle grip operates properly and check the freeplay. Th...
Page 33 - OPERATION; Starting and Warming up a Cold Engine
28 OPERATION WARNING: D This motorcycle was produced with the designated tires as original equipment. The testing that was done to ensure stability and superior handling included these tires. The use of other tires may cause instability. Failure to use Victory original equipment tires could result i...
Page 35 - Shifting; To Start out and Accelerate
30 OPERATION Shifting The transmission lets you control the amount of power you have available at a giv- en speed for starting, accelerating, climbing hills, etc. The use of the shift pedal is shown in the illustration on page 19. CAUTION 1. Do not coast for long periods with the engine off, and do ...
Page 36 - Deceleration; Recommended Shift Points
31 OPERATION Deceleration 1. Apply both the front and the rear brakes at the same time in a coordinated man- ner to slow the motorcycle. 2. When the motorcycle reaches 10 mi/hr (16 km/hr), shift into first gear. Anytime the engine is about to stall or runs very roughly, pull the clutch and use the b...
Page 37 - MAINTENANCE; Periodic Maintenance; Tool Kit
32 MAINTENANCE Periodic Maintenance Periodic inspection, adjustment, and lubrication will keep your motorcycle in the safest and most efficient condition possible. Safety is an obligation of the motor- cycle operator and owner. Some important points of motorcycle inspection, adjust- ment, and lubric...
Page 38 - Periodic Maintenance Chart
33 MAINTENANCE Periodic Maintenance Chart ITEM PROCEDURE Initial Odometer readings I = Inspect L = Lubricate R = Replace T = Torque 500 miles or 1 month 2,500 miles or 6 months 5,000 miles or 12 months 7,500 miles or 18 months 10,000 miles or 24 months 12,500 miles or 30 months Valve Clearance Not n...
Page 40 - Spark Plug Inspection
35 MAINTENANCE Spark Plug Inspection Specified Spark Plug RA8GHC Champion Spark Plug Gap 0.040 ″ (1.0 mm) Tightening Torque 12 -- 14 ft. lbs. The condition of the spark plugs can often times indicate abnor- mal engine conditions. They are important engine components and are easy to check. Refer to p...
Page 41 - Engine Oil Level
36 MAINTENANCE Engine Oil Level Use the following procedure to check the engine oil level. 1. Warm up the machine for several min- utes. 2. Stop the engine and wait 3-5 minutes.3. Remove the dipstick and clean the oil off of the dipstick. 4. Place machine on a level area and hold it in an upright po...
Page 42 - Engine Oil and Oil Filter Replacement (Continued)
37 MAINTENANCE Engine Oil and Oil Filter Replacement (Continued) 8. Install the new oil filter. Tight- en the filter one full turn after O-ring contacts engine case. 9. Fill the engine with 6 quarts of oil . 10. Install the dipstick and check oil level. CAUTION Do not put in any chemical additives. ...
Page 43 - Air Filter
38 MAINTENANCE Air Filter Inspect the air filter on a regular basis. Inspect more often if riding in unusually wet or dusty conditions. Replace filter if necessary. Refer to page 12 for filter location.1. To remove the air filter access cover, remove the two screws securing the cover to the unit. 2....
Page 44 - Fluid Level Inspection
MIN MAX Rear Master Cylinder Reservoir 39 MAINTENANCE Fluid Level Inspection WARNING: Low brake fluid levels may let air enter the brake system, possi- bly creating poor on non-existent braking. Before riding, check the levels of the brake fluid and add if necessary. (see page 13 for location of rea...
Page 45 - Front Brake Pad Inspection
40 MAINTENANCE Front Brake Pad Inspection Four wear indicator grooves are provided on each front brake pad. These indicators allow for a visual indication of brake pad wear without disas- sembly of the caliper. Inspect the grooves, if they have al- most disappeared, have a Vic- tory dealer replace t...
Page 46 - Clutch Inspection
41 MAINTENANCE Clutch Inspection Make certain the clutch is work- ing properly.Operate the clutch a few times and check for smooth operation and proper free-play (.080 ″ /2mm). If the free-play is incorrect, loos- en the lock nut and turn the ad- justment sleeve until free-play is correct. Tighten t...
Page 47 - Lubrication Points
42 MAINTENANCE Lubrication Points NOTE: Steering head bearings should only be serviced by a Victory Technician. NOTE: Pure Moly Lube Polaris starter grease should be used for cable lube (PN 2871460). Steering Head Bearings Fast Idle Cable Clutch Cable Seat Cable Side Stand Pivot Rear Shock Pivot Thr...
Page 48 - Sidestand Pivot
43 MAINTENANCE Sidestand Pivot 1. Support the motorcycle in an upright position. 2. Inspect the sidestand spring for damage or loss of tension. 3. Inspect the sidestand for smooth movement. Lubricate if necessary. 4. Inspect the sidestand pivot bolt nut for proper torque (36 ft. lbs. - 5.0 kg-m)). 5...
Page 49 - Front Fork Inspection; Rear Wheel Alignment Inspection & Adjustment
44 MAINTENANCE Front Fork Inspection CAUTION: Securely support the motorcycle so there is no danger of it falling. Oil Leak Check Check for oil leakage. If any leakage is detected, take the machine to a Victory dealer for repairs. Operation Check Place the machine on a level place. Hold the machine ...
Page 50 - Fuse Replacement; Fuse Box Diagram
45 MAINTENANCE Fuse Replacement The fuses are located on the right side of the motorcycle under the right body side cover.1. To access the fuses, remove seat.2. Push back the tabs on each side of the fuse box cover and lift cover off. NOTE: the cover must be installed with the double cut-out facing ...
Page 51 - Headlight Adjustment
46 MAINTENANCE Headlight Adjustment 1. Inspect tire pressures, correct if necessary.2. Select a level area with low lighting and enough room to place the motorcycle’s front tire 25 feet from the wall or temporary screen. 3. Measure from the center of the headlight to the floor. Draw a horizontal lin...
Page 52 - Drivebelt Inspection
10 Lb Mark O-Ring Belt Tension Gauge 47 MAINTENANCE Drivebelt Inspection NOTE: It is recommended that your Victory dealer inspect the drive belt annually. 1. Visually inspect the drive belt for cuts, excessive wear, foreign substance (oil, etc.), missing teeth, delamination of the outer belt coverin...
Page 53 - Spring Pre-Load Adjustment
48 MAINTENANCE Spring Pre-Load Adjustment The rear shock pre-load adjustment should be set to insure the bike has the correct amount of suspension travel and ground clearance. NOTE: Two or three people will be required to make this adjustment. 1. Remove the motorcycle from its sidestand and balance ...
Page 55 - BATTERY; Battery; Battery Connections
50 BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call...
Page 56 - MULTI-FUNCTION DISPLAY; MFD Functions
Mode Switch Set Switch 51 MULTI-FUNCTION DISPLAY MFD Functions 1. Odometer2. Trip Odometer3. Clock4. Backlight dimming5. Hi-Beam Dimming6. Fuel Level7. Voltmeter8. Check Engine MODE SWITCH - Toggles all Multi-LCD display functions except “Check Engine.” The indicator scrolls from left to right, disp...
Page 57 - LC
52 MULTI-FUNCTION DISPLAY VOLTMETER - The voltage of the battery will be shown on the LCD display. (i.e. Alt 12.3). In this function, all indicators will be off, pressing the MODE button once will change back to the first LCD function. CHECK ENGINE - In this function, the microcontroller is checking...
Page 58 - TROUBLESHOOTING; Troubleshooting
53 TROUBLESHOOTING Troubleshooting Victory motorcycles receive a rigid inspection before shipment from the factory. However, trouble may occur during operation.Any problem in the fuel, combustion, or ignition systems can cause hard starting and loss of power. If your motorcycle requires any repair, ...
Page 59 - CLEANING AND STORAGE; Cleaning
54 CLEANING AND STORAGE Cleaning Complete and thorough cleaning of your Victory motorcycle will accomplish many things such as: D Extend the useful life of many components D As a part of the cleaning process you will also be performing a complete and thorough visual inspection that may reveal items ...
Page 60 - Storage; Make certain the system is cool prior to
55 CLEANING AND STORAGE Storage To prevent storage damage due to long-term storage (60 days or more) the follow- ing guidelines should be followed. 1. Clean the motorcycle completely. 2. Top off the fuel tank with fresh fuel and add fuel stabilizer to the fuel. The ma- chine should be run for 15 min...
Page 61 - IDENTIFICATION; Identification Numbers Record
56 IDENTIFICATION Identification Numbers Record Record the following information in the spaces provided to help you when ordering parts or in the event that your machine is stolen. Key Identification Number The key identification number is stamped on the key tag. You will need this informa- tion in ...
Page 62 - SPECIFICATIONS
57 SPECIFICATIONS Oil Capacity (Quarts) 6 Fuel Capacity (U.S. gallons) 5 Wheelbase (inches) 63.6 C Seat Height (inches) 28.5 C A P Footpeg Height (inches) 11.4 P A Front Wheel Travel (inches) 5.1 A C I Rear Wheel Travel (inches) 4.50 I T Rear Suspension Type Single Shock T I E Claimed Dry Weight 650...
Page 64 - REPORTING OF SAFETY DEFECTS; Reporting Safety Defects
59 REPORTING OF SAFETY DEFECTS Reporting Safety Defects NHTSA (National Highway Traffic Safety Administration) info. If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administratio...
Page 65 - CONSUMER INFORMATION; Motorcycle Noise Regulation
60 CONSUMER INFORMATION Motorcycle Noise Regulation Tampering Warning: Motorcycle Noise Regulations Tampering with Noise Control systems Prohibited. Federal law prohibits the follow- ing acts or causing thereof: D The removal or rendering inoperative by any person other than for purposes of maintena...
Page 66 - Maintenance Record
61 CONSUMER INFORMATION Maintenance Record Copies of repair orders and/or receipts for parts and/or service work you purchase is required to document that maintenance has been completed in accordance with the manufacturer’s warranty policy and Federal/State emission’s Warranty poli- cies. The follow...
Page 67 - EMISSIONS CONTROL SYSTEM WARRANTY; Your Warranty Rights and Obligations
62 EMISSIONS CONTROL SYSTEM WARRANTY Victory Motorcycles, Polaris Sales Inc. - Emission Control System Warranty State- ment Your Warranty Rights and Obligations The California air resources board and Victory Motorcycle Division, Polaris Sales Inc. (hereinafter Victory) are pleased to explain the emi...
Page 70 - NOISE EMISSION WARRANTY
65 EMISSIONS CONTROL SYSTEM WARRANTY V. THIS WARRANTY IS IN ADDITION TO THE VICTORY LIMITED MOTOR- CYCLE WARRANTY. VI. ADDITIONAL INFORMATION . Any replacement part that is equivalent in performance and durability may be used in the performance of any mainte- nance or repairs. However, Victory is no...
Page 71 - VICTORY MOTORCYCLE WARRANTY POLICY; LIMITED WARRANTY; REGISTRATION
66 VICTORY MOTORCYCLE WARRANTY POLICY LIMITED WARRANTY Victory Motorcycle Division, Polaris Sales Inc., 1225 Highway 169 No., Minneapo- lis, Minnesota 55441-5078, gives a ONE YEAR LIMITED WARRANTY on all com- ponents of the Victory Motorcycle against defects in material or workmanship. This warranty...
Page 72 - HOW TO OBTAIN WARRANTY SERVICE
67 VICTORY MOTORCYCLE WARRANTY POLICY The exclusive remedy for breach of this warranty shall be, at Victory Motorcycle Division, Polaris Sales Inc. exclusive option, repair or replacement of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REME...
Page 73 - INDEX
INDEX 68 Accelerating 30 . . . . . . . . . . . . . . . . . . . . . Air Filter 38 . . . . . . . . . . . . . . . . . . . . . . . . Backlight Dimming 51 . . . . . . . . . . . . . . . . Battery 50 . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Connections 50 . . . . . . . . . . . . . . . Ba...
