Polaris 120 XC SP - Manual

Polaris 120 XC SP

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Table of Contents:

  • Page 2 – WARNING; PROPOSITION 65
  • Page 3 – What’s the hottest thing on snow?
  • Page 5 – TABLE OF CONTENTS
  • Page 6 – WELCOME
  • Page 7 – INTRODUCTION; IMPORTANT
  • Page 8 – Important Notes for Owners and Drivers
  • Page 9 – Preservation of the Environment; Noise Level
  • Page 10 – Environmental Protection; adopt rigorous safety training programs which also encourage
  • Page 11 – Vehicle Identification Numbers; The frame vehicle identification number (VIN) and engine serial
  • Page 12 – SAFETY; Equipment Modifications; operation when used as directed. Failure of critical machine
  • Page 13 – Maintenance Program; safety. Particular caution must be taken to make sure that the
  • Page 14 – Safety Decals; Safety and warning decals have been placed on the vehicle for the; CAUTION
  • Page 15 – The following signal words and symbols appear throughout this
  • Page 16 – YOUTH SECTION; Know Your Snowmobile; Engine Stop Switch
  • Page 17 – Brake Lever; always
  • Page 18 – Let’s learn more about the parts of your snowmobile before we talk
  • Page 20 – Let’s review the three ways to stop your snowmobile:
  • Page 23 – Riding Rules
  • Page 26 – Learn how to ride safely and correctly. Learn how to use your hands; Left Turn
  • Page 27 – ADULT SECTION
  • Page 28 – Before Starting The Engine; Read and Understand Your Owner’s Manual
  • Page 29 – Check throttle safety switch; must
  • Page 30 – Check engine stop switch
  • Page 31 – Operation Warnings; Do not carry passengers; This snowmobile is designed for a single operator.; Do not operate with intake silencer removed
  • Page 32 – Do not touch the engine after it’s been running
  • Page 33 – Under no circumstances
  • Page 34 – Check surroundings to verify clear operating area
  • Page 35 – Stop engine before attempting adjustments; Clothing designed for snowmobiling is warm, comfortable and safe.
  • Page 36 – Know limitations of machine and skills of driver; The operator should be aware that there are state and local laws
  • Page 38 – Windchill/Temperature Charts
  • Page 40 – Cold Weather Drive-Away
  • Page 41 – Snow and Ice Build-Up; Snow and ice buildup in the underhood area can interfere with the; Hard Packed Snow; using the procedure outlined on page 47.
  • Page 42 – Driving on Ice
  • Page 43 – Driving Downhill
  • Page 44 – Component Identification
  • Page 46 – gasoline. No single action on your part is as important as a proper
  • Page 47 – Checking Engine Oil
  • Page 48 – Operation; Fuel; When refueling, use either leaded or unleaded gasoline with a; Fuel Safety
  • Page 49 – Speed/Performance Regulation; way to ride a snowmobile. Please set boundaries and adhere to them,
  • Page 50 – Starting the Engine; Starting a Cold Engine
  • Page 51 – Emergency Stopping Procedures; SYSTEM; Daily Storage
  • Page 53 – Maintenance; Polaris Recommended Maintenance Program; Your Polaris snowmobile has been engineered and manufactured by
  • Page 54 – The following chart is a guide based on average riding
  • Page 56 – 0 Hour Initial Maintenance Inspection
  • Page 57 – Spark Plugs
  • Page 58 – Spark Plug Removal and Replacement; Fuel Valve/Fuel Lines
  • Page 59 – Carburetor
  • Page 60 – Throttle Cable Lubrication
  • Page 61 – Brake Adjustment
  • Page 62 – Chain Tensioner; Inspect the chain. The chain should have 1
  • Page 63 – Lubrication; Driveline noise is normal and inherent in a chain drive system
  • Page 64 – Oil Level
  • Page 65 – Controls and Linkage; light coat of oil or grease. Throttle and brake controls and cables; Bearings; connectors. Lubricate or pack connector blocks with Nyogel; Front Suspension
  • Page 66 – Engine
  • Page 67 – Carburetor Protection During Off-Season Storage; When preparing your snowmobile for off-season storage we
  • Page 68 – Transporting the Snowmobile
  • Page 69 – Track and Suspension
  • Page 70 – Track Adjustment; provide equal adjustment on both sides of the track.
  • Page 71 – Track Alignment; slowly
  • Page 72 – Track Warm Up; abruptly
  • Page 73 – Track Inspection
  • Page 74 – The 120 XC SP uses XTRA; Hi Fax Wear Limit
  • Page 75 – Track Lubrication; would include lakes without snow cover, icy trails and no-snow; Steering System; toe alignment. Improper toe alignment can cause erratic steering.
  • Page 76 – Steering Inspection and Adjustment
  • Page 77 – Handlebar Adjustment
  • Page 78 – Ski Skags
  • Page 79 – Suspension Lubrication; Season Grease several times during the season and again before
  • Page 80 – Suspension Components; Suspension Lubrication points are indicated by a
  • Page 81 – Accessories; Maintenance Items and Accessories; The tools and maintenance items mentioned in this book, as well as a; Paint Codes; Color Description; Indy Red; Troubleshooting; solutions using the following chart.; Engine Turns Over, Fails to Start; Possible Cause
  • Page 82 – SPECIFICATIONS; Jetting Chart
  • Page 84 – POLARIS RECOMMENDED PRODUCTS
  • Page 85 – SERVICE AND WARRANTY; Polaris Anti-Theft System
  • Page 86 – When writing about parts, service or warranty, always include the
  • Page 87 – WARRANTY; LIMITED WARRANTY
  • Page 89 – HOW TO OBTAIN WARRANTY SERVICE; Engine Oil
  • Page 90 – Polaris Extended Service Contract
  • Page 91 – INDEX
  • Page 92 – PRINTED IN THE USA
Loading the manual

2003

120 XC SP

Owner's Manual

for Vehicle Maintenance

and Safety

2003

120 XC SP

Owner's Manual

for Vehicle Maintenance

and Safety

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Summary

Page 2 - WARNING; PROPOSITION 65

Read, understand, and follow all of the instructionsand safety precautions in this manual and on allproduct labels. Failure to follow the safety precautions could resultin serious injury or death. WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects ...

Page 3 - What’s the hottest thing on snow?

1 What’s the hottest thing on snow? Our new web site. It’s designed just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out... www.polarisindustries.com/owner

Page 5 - TABLE OF CONTENTS

3 TABLE OF CONTENTS Table of Contents 3 . . . . . . . . . . . . . . . . . . . . . . . . . . Welcome 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important Notes for Owners and Drivers 6 . . . . . . ...

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