Polaris 120 - User Manual

Polaris 120

Polaris 120 – User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 3 – PROPOSITION 65
  • Page 4 – WELCOME; RANGER
  • Page 6 – Before you ride your new Polaris snowmobile, there are some
  • Page 8 – TABLE OF CONTENTS
  • Page 10 – Parents should sit down with their children and read the Youth
  • Page 11 – INTRODUCTION; Important Notes for Owners and Drivers; This is the safety alert symbol. When you see this
  • Page 12 – Preservation of the Environment; Noise Level
  • Page 13 – Environmental Protection; adopt rigorous safety training programs which also encourage
  • Page 14 – Vehicle Identification Numbers; The frame vehicle identification number (VIN) and engine serial
  • Page 15 – Equipment Modifications; operation when used as directed. Failure of critical machine
  • Page 16 – SAFETY; Maintenance Program; safety. Particular caution must be taken to make sure that the
  • Page 17 – Safety Decals; Safety and warning decals have been placed on the vehicle for the; CAUTION
  • Page 18 – The following signal words and symbols appear throughout this; safety alert symbol; WARNING; safety alert warning; safety alert caution; caution; IMPORTANT; note
  • Page 19 – YOUTH SECTION; Know Your Snowmobile; Engine Stop Switch; Always have an adult put gas in your snowmobile. Never try to do; Gas Cap
  • Page 20 – Always take your thumb off the throttle lever when you squeeze; Brake Lever; to your snowmobile. Be careful not to let the cord get tangled; always; Always make sure the hood hold-down straps are latched before
  • Page 21 – Let’s learn more about the parts of your snowmobile before we talk
  • Page 22 – Never get close to a moving track. Never wear clothing that
  • Page 23 – Let’s review the three ways to stop your snowmobile:
  • Page 26 – Riding Rules; Always follow the safe riding rules found on the next pages. You
  • Page 29 – Learn how to ride safely and correctly. Learn how to use your hands; Left Turn
  • Page 30 – Teach the operators to perform the following Pre-Ride Check
  • Page 31 – ADULT SECTION; Before Starting The Engine; Read and Understand Your Owner’s Manual; The throttle and brake are the primary controls of the; Check throttle for proper operation
  • Page 32 – Check throttle safety switch; must; Do not
  • Page 33 – Check engine stop switch
  • Page 34 – Operation Warnings; Do not carry passengers; This snowmobile is designed for a single operator.; Do not operate with intake silencer removed; Stay clear of track; Do not operate with drive chain guard removed; the safety of the
  • Page 35 – Do not touch the engine after it’s been running; Hot components can cause serious burns to skin. Do not touch; Disabled operators; Safe operation of this rider-active vehicle requires good
  • Page 36 – Under no circumstances
  • Page 37 – Check surroundings to verify clear operating area; Never hold the snowmobile up or
  • Page 38 – Stop engine before attempting adjustments; never; Always wear clothing designed for snowmobiling; Clothing designed for snowmobiling is warm, comfortable and safe.
  • Page 39 – Know limitations of machine and skills of driver; The operator should be aware that there are state and local laws
  • Page 41 – Windchill/Temperature Charts; The following information is provided to help you determine when
  • Page 43 – Cold Weather Drive-Away; adequate snow cover, as snow provides the only lubrication for
  • Page 44 – Snow and Ice Build-Up; Snow and ice buildup in the underhood area can interfere with the; Before allowing your child to drive the machine, be sure that ice; Hard Packed Snow; using the procedure outlined on page 49.; Steering and braking control are substantially reduced when
  • Page 45 – Driving on Ice; Traveling on hilly terrain is not recommended. It takes some; Driving Uphill
  • Page 46 – Driving Downhill; Teach your child to never stand or get off the machine on the; Driving Responsibly
  • Page 47 – Component Identification
  • Page 49 – gasoline. No single action on your part is as important as a proper
  • Page 50 – Checking Engine Oil
  • Page 51 – Operation; Fuel; When refueling, use either leaded or unleaded gasoline with a; Fuel Safety; Gasoline is highly flammable and explosive under certain; exhaust fumes are poisonous and can cause loss of; The engine exhaust from this product contains chemicals known
  • Page 52 – Speed/Performance Regulation; way to ride a snowmobile. Please set boundaries and adhere to them,; Hot engine components can cause serious burns to skin. Always; For maximum performance,
  • Page 53 – Starting the Engine; Starting a Cold Engine; Starting a Warm Engine
  • Page 54 – Emergency Stopping Procedures; SYSTEM; Daily Storage
  • Page 55 – or death. Be sure the rear support is stable. Stand clear of the
  • Page 56 – Emission Control Information; Emission Control Label
  • Page 57 – Maintenance; Polaris Recommended Maintenance Program; Please read and follow the recommended maintenance program
  • Page 58 – The following chart is a guide based on average riding
  • Page 60 – Spark Plugs
  • Page 61 – Spark Plug Removal and Replacement; Fuel Valve/Fuel Lines; Serious burns may occur if this inspection is performed without
  • Page 62 – Carburetor; Improper carburetor adjustments can result in safety hazards as
  • Page 63 – Throttle Cable Lubrication
  • Page 64 – Brake Adjustment; Improper brake adjustment can result in brake failure, which
  • Page 65 – Chain Tensioner; Inspect the chain. The chain should have 1
  • Page 66 – Lubrication; Driveline noise is normal and inherent in a chain drive; Lubricate Point A every 15 hours of operation with a small amount
  • Page 67 – Oil Level; If warning labels are damaged, contact your a Polaris dealer; Waxing Your Snowmobile
  • Page 68 – Controls and Linkage; light coat of oil or grease. Throttle and brake controls and cables; Bearings; connectors. Lubricate or pack connector blocks with Nyogel; Front Suspension
  • Page 69 – Engine; Clean (PN2871326) to the fuel tank. Follow the instructions on the; This procedure is performed best when the front of the; Storage; Off season or extended storage of your snowmobile requires you to
  • Page 70 – Carburetor Protection During Off-Season Storage; When preparing your snowmobile for off-season storage we
  • Page 71 – Transporting the Snowmobile; Transportation to and from a Polaris dealer is the; Towing
  • Page 72 – Your snowmobile is propelled by a revolving track, which must be; Track and Suspension; Measure at the point where the weight is hanging.
  • Page 73 – Track Adjustment; provide equal adjustment on both sides of the track.; Check more frequently when the machine is new.; Check track alignment (side to side) by comparing the distance
  • Page 74 – Track Alignment; When performing the following checks and adjustments, stay; slowly
  • Page 75 – Track Warm Up; abruptly
  • Page 76 – Track Inspection; Never
  • Page 77 – Slider Replacement
  • Page 78 – Track Lubrication; between the slider and track guide clips. Examples of marginal; Track damage or failure caused by operation on ice or poor; Steering System; Improper alignment or adjustment may cause loss of steering; toe alignment. Improper toe alignment can cause erratic steering.
  • Page 79 – Steering Inspection and Adjustment
  • Page 80 – Handlebar Adjustment
  • Page 81 – Ski Skags; Skag Replacement
  • Page 82 – Suspension Lubrication; Season Grease several times during the season and again before; A grease gun kit complete with grease and adaptors is; Make it a weekly practice to check for loose bolts and
  • Page 83 – Suspension Components; Suspension Lubrication points are indicated by a
  • Page 84 – Accessories; Maintenance Items and Accessories; The tools and maintenance items mentioned in this book, as well as a; Paint Codes; Color Description; Indy Red; Troubleshooting; solutions using the following chart.; Engine Turns Over, Fails to Start; Possible Cause
  • Page 85 – SPECIFICATIONS; Jetting Chart
  • Page 87 – POLARIS PRODUCTS
  • Page 88 – WARRANTY; Service And Warranty Information; Obtaining Service and Warranty Assistance; Administration
  • Page 89 – Limited Warranty; Limitations of warranties and remedies
  • Page 91 – Conditions and Exclusions
  • Page 92 – Polaris Second Year Engine Service Contract; Consumer Exclusions
  • Page 93 – Exported Vehicles; How to Get Service; Notice
  • Page 94 – Snowmobile Engine Emissions Limited Warranty
  • Page 96 – MAINTENANCE LOG; Present this section of your manual to your dealer each time your
  • Page 99 – INDEX
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Owner's Manual

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2006

Owner's Manual

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and Safety

2006

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Summary

Page 3 - PROPOSITION 65

WARNING WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. The engine exhaust from this product contains chemicals known to cause cancer, birth...

Page 4 - WELCOME; RANGER

1 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. S Snowmobiles S All-terrain vehicles (ATVs) S RANGER utility vehicles S Victory motorcycles We believe Polaris sets ...

Page 6 - Before you ride your new Polaris snowmobile, there are some

3 WELCOME Dear Children: Before you ride your new Polaris snowmobile, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new snowmobile, and that’s why you need to read and understand the information in your owner’s manual.Ask your parents t...

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