Paxar 545 - Manual

Users Manual Model 545™ Warranty Information • 5 Warranty Information Limited Warranty PAXAR Systems Group, Division of PAXAR Corporation, extends the followingwarranties to the original purchaser of a PAXAR 545 which has been installed andoperated using recommended procedures and operating conditio...

6 • Location / Power Requirements Users Manual Model 545™ Location / Power Requirements Location of Printer The printer weighs approximately 80 Lbs. (~37Kg) and requires a table of sufficientquality and strength to handle this load while the printer is operating. PAXARrecommends an industrial type w...

Users Manual Model 545™ Location / Power Requirements • 7 AC Power Line PAXAR requires that the electric service be 10 Amps @ 115VAC or 10 Amps @230VAC. This will allow the computer and any additional support or serviceequipment to be plugged into the same service. Any electrical service which is su...

8 • Unpacking / Inventory Users Manual Model 545™ Unpacking / Inventory Unpacking The PAXAR printer is shipped in 2 large cardboard boxes, of which one may bedifficult to move by hand. DO NOT REMOVE THE PRINTER FROM THE BOX OR UNPACK IN THESHIPPING / RECEIVING DEPARTMENT. NOTE: Unpacking in the ship...

Users Manual Model 545™ Unpacking / Inventory • 9 Inventory of Components The following list shows the additional parts (pieces) which should be included inyour PAXAR 545 shipping containers. If anything is missing, notify PAXARimmediately - in the U.S.A. at 570-888-9116. In other countries please c...

10 • Product Description Users Manual Model 545™ Product Description Printer Description The PAXAR model 545 ink jet printer is an electronic printer that can print on fabricrolled tape. The printer interfaces to a computer or a main frame system thusallowing electronic data input or even custom des...

Users Manual Model 545™ Product Description • 11 Printer Specification Printmethod: Narrow web ink jet one or two sided print – Single color only – 2/0 Future Speed – 4” (101.6mm), 6” (152.4mm) or 8” (203.2mm) per second Label Size Max: up to 1.5” (38.1mm) web x up to 3.5” (88.9mm) feed - cut and st...

12 • Product Description Users Manual Model 545™ OtherFeatures - Downloading of information while printer is operating - Sequenced Fields (Printer installed fonts) - Time / Date Stamping (US or European format) - Operator adjustable: print positions, cut position, baud rate - Error Detection of: fab...

Users Manual Model 545™ Printer Assembly • 13 Printer Assembly Fuse Configuration The main fuse(s) on the Paxar 545 are located inside the AC entry. The entry has afuse drawer that holds the fuse(s) and selects the appropriate line voltage. If thevoltage in the window DOES NOT match the AC line ampl...

14 • Printer Assembly Users Manual Model 545™ Configuration Number Two: Line voltage within the range of (See 230VAC Fuse Placement) 180 - 265VAC @ 50 - 60Hz 1) Install two 990757 6.0A 250V Fast Acting 5 x 20MM NOTE : The fuse jumper must be removed to install both 5 x 20mm fuses. 115VAC Fuse Placem...

Users Manual Model 545™ Printer Assembly • 15 P.C. Board Identification A B D C A – Mother Bd. (371170) - Horizontal on bottom of printer B – Head Driver Bd. (341106) - AT Slot 1(From Rear Of Printer) C – Memory Card Bd. (350016) - AT Slot 4 D – Thermal Control Bd. (371105IJ) - AT Slot 2 E – Front P...

16 • Printer Assembly Users Manual Model 545™ Inserting a PCMCIA Card A PCMCIA card can be used to store fonts, logos, and operating system upgrades.To insert the card, make sure that the manufacturer’s name is facing the front of themachine. Insert the card so that the end with the holes goes in fi...

Users Manual Model 545™ Printer Assembly • 17 Print Module Insertion and Removal CAUTION: Turn off the power to the printer before removing or inserting the print module. Hot swap of the print module has been built into thedesign. However, a dirty connector from ink etc could prevent it fromprotecti...

18 • Printer Assembly Users Manual Model 545™ Print Module Handling CAUTION: Do not lay the print module flat on the sides, back, or front if removed from the printer. The unit must stand on end as shown below. Installing the Stacker Remove the stacker from the separate packaging. Remove the packagi...

20 • Printer Assembly Users Manual Model 545™ Cable Installation Stacker Cable There is a cable with a connector leading from the back of the stacker that plugs intoa socket on the TCB (refer to the P.C. Board Identification section in this manual).The socket and plug are polarized. Rotate the plug ...

Users Manual Model 545™ Printer Assembly • 21 Installing the Applications Software The software to drive the Paxar family of printers is covered in separatedocumentation. The "PcMate Plus / Formatter " software to create formats on sitefor the Paxar 545 printer is a Windows application. The ...

22 • Printer Operation / Adjustments Users Manual Model 545™ Printer Operation / Adjustments Installing and Removing Ink Cartridges CAUTION: NEVER INSERT YOUR HAND IN THE INK CARTRIDGE SLOTS AS THE PRINT MODULE NEEDLES ARE UNPROTECTEDWHILE THE PRINT MODULES ARE IN THE PRINTER. The individual ink car...

24 • Printer Operation / Adjustments Users Manual Model 545™ Adjusting the Unwind Before loading fabric for the first time and anytime the fabric width changes - theunwind position must be adjusted - as the 545 is a center justified machine. • Loosen the unwind back plate locking thumbscrew A. • Rot...

Users Manual Model 545™ Printer Operation / Adjustments • 25 Threading Diagram • Open the hinged cover to the printer and thread the fabric through the splice /fabric out sensor (B drawing two), the active unwind, the barrel rollers, the headguards (A drawing two), the feed module, the knife, and th...

Users Manual Model 545™ Printer Operation / Adjustments • 27 Web Guide Adjustment The Paxar 545 printer has been designed with crowned rollers to maintain centertracking. The only web guides in the printer are located on the active unwind block.These web guides are adjustable without the use of tool...

Users Manual Model 545™ Printer Operation / Adjustments • 29 Stacker Position Adjustment • Once the web has been centered in the printer or it has stabilized from running,confirm that equal numbers of belts exist on either side of the fabric, and thatthe spacing to the nearest belt is the same on ea...

30 • Printer Operation / Adjustments Users Manual Model 545™ Stacker Label Length Adjustment • Loosen the “T” head thumbscrews on either side of the upright base. • Slide the entire base to the desired position so that the cut label hangs over thelast belt roller approximately ¼” (6mm) Stacker Angle...

Users Manual Model 545™ Printer Operation / Adjustments • 31 Stacker Full Level Adjustment • To change the height at which the machine will stop, first loosen the plasticthumbscrew located on the stacker upright and slide it up or down. • Once the desired stop level is reached retighten the thumbscr...

32 • Printer Operation / Adjustments Users Manual Model 545™ Replenishing Fabric at End of Roll • The PAXAR 545 has been designed so that the fabric can bereplenished quickly. • Cut the fabric from and remove the spent fabric roll core. • Place a new roll on the unwind and adhere the end of the last...

Users Manual Model 545™ Printer Operation / Adjustments • 33 Print Head Operation Each print module consists of two print heads mounted one on each side of a swingarm. Through an electronic delay the two heads form a single print line. The armhas two positions, the parked position and the print posi...

34 • Printer Operation / Adjustments Users Manual Model 545™ Printer Setup From time to time it may be necessary or desirable to reset the printer to a knownstate of print / cut. The following procedure can be used to make the necessarychanges. Only adjust the adjustments that are needed in the orde...

36 • Printer Operation / Adjustments Users Manual Model 545™ -10 +10 11) On the front panel adjust STATION 2 DOT SHIFT to cause station 2’s web print line to be directly over station 1’s web print line. -16 +16 Sensor Calibration The optical sensors used to detect error conditions in production can ...

Users Manual Model 545™ Control Panel Operation • 37 Control Panel Operation Control Buttons Start - Starts the printer. - ON LINE light must be GREEN. (Batches downloaded to be printed) - If “Stopped For Splice” error condition exists: Fabric will be advanced until the splice is beyond the print st...

38 • Control Panel Operation Users Manual Model 545™ - Fabric moves through with test pattern printing. Stop - The stop button will stop the printer at the end of the current label being printed. Indicator Lights The Paxar 545 has three Indicator lights. These lights are used along with the LCdispla...

Users Manual Model 545™ Control Panel Operation • 39 mark hole. - Flashing light while the printer is running, - the sensor is in-line with the registration HOLES. ORANGE = REFLECTIVE SENSOR - Flashing light while the printer is running, - the sensor is in-line with the registration PRINTED MARKS. E...

40 • Control Panel Operation Users Manual Model 545™ Front Panel Menu Map Ready For Batches Î Print / Cut Positions Î Print Head Cleaning Proc Î Calibrating Sensors Î Life Counts / Versions Î Feature Setup Î Verifier Setup Ð Ð Ð Ð Ð Ð → Print Checkout Format → Clean Station 1 → Hole / Slot In Sensor...

Users Manual Model 545™ Control Panel Operation • 41 Front Panel Power Up / Home Screens POWER UP (DIAGNOSTICS TESTS) D I A G N O S T I C T E S T 1 This screen is displayed while the Front Panel is initializing and waiting for theThermal Control Board (TCB) response. While this screen is displayed t...

42 • Control Panel Operation Users Manual Model 545™ HOME SCREEN R E A D Y F O R B A T C H E S 5 4 5 OR B A T C H I D Q U A N T I T Y P C L 0 0 1 1 0 When the printer is powered up and all initializations are complete, if there aren’tany Batches to print, the "HOME" screen will be "READY...

44 • Control Panel Operation Users Manual Model 545™ Front Panel Mode Descriptions There are six (6) main mode levels, which are selected and modified using thefollowing function keys: Use the MODE ↓ key to move through the main mode screens shown below: PRESS ENTER FOR PRINT / CUT POSITIONS PRESS E...

Users Manual Model 545™ Control Panel Operation • 45 PRINT / CUT POSITIONS P R E S S E N T E R F O R P R I N T / C U T P O S I T I O N This screen follows the "BATCH ID / BATCH QTY" screen if there are batches tobe printed, otherwise it follows the "READY FOR BATCHES / MODEL" homescr...

Users Manual Model 545™ Control Panel Operation • 47 C H A N G E C U T P O S I T I O N V A L U E : ± X X N E W V A L U E : ± Y Y This screen follows the "PRINT OFFSET STATION 2" screen. This screen allowsthe cut position to be adjusted on sense mark formats. The <YES / NO> buttons areu...

Users Manual Model 545™ Control Panel Operation • 49 CALIBRATE SENSORS P R E S S E N T E R T O C A L I B R A T E S E N S O R S This screen follows the "PRINT HEAD CLEANING PROC" screen. Pressing ENTER will take the user to the "CALIBRATE SENSORS" screens.Pressing the MODE / Down Arro...

52 • Control Panel Operation Users Manual Model 545™ C O N T R O L L E R V E R S I O N X X X X X This screen follows the "TOTAL INCHES OF STOCK" screen. This screen showsthe operating system version for the controller (TCB). Pressing the MODE / DownArrow key will take the user to the "IM...

54 • Control Panel Operation Users Manual Model 545™ VERIFIER SETUP P R E S S E N T E R F O R V E R I F I E R S E T U P This screen follows the "FEATURE SETUP" screen. Pressing ENTER will take the user to the "VERIFIER SETUP" screens. Pressingthe MODE / Down Arrow key will take the u...

Users Manual Model 545™ Maintenance • 55 Maintenance Print Module Handling Warning Print heads contained in the print modules can be damaged easily, and are subject topremature failure if not properly handled. Careful handling must be exercised so asnot to damage the nozzle plate. Please follow the ...

56 • Maintenance Users Manual Model 545™ Print Module Replacement / Height Adjustment CAUTION: Turn off the power to the printer before removing or inserting the print module(s). DUE TO THE TOLERANCES IN THE PRINT MODULES AND OF THE PRINT HEADS THEMSELVES, THE ENTIRE PRINT MODULE MUSTBE REPLACED - O...

Users Manual Model 545™ Maintenance • 57 Print Head Swing Arm Stop Adjustment If a gap or overlap appears in the image on the front or back of the label it may benecessary to adjust the print head swing arm stop screw A for that print station. A Using a 5/64” hex key - adjust screw A for the station...

58 • Maintenance Users Manual Model 545™ Automated Print Head Cleaning Before performing the Automated Print Head Cleaning procedure check the printhead guard slots for any foreign objects that maybe deflecting or blocking the inkwhile in flight. Automated Print Head Cleaning is performed on operato...

Users Manual Model 545™ Maintenance • 59 Manual Manifold Seal Cleaning CAUTION: The print head nozzle plates are very delicate, use extreme care not to contact the print head nozzle plates while the printheads are in the print position. Use nothing other than foamtips with minimal pressure while cle...

60 • Maintenance Users Manual Model 545™ Cleaning • Take a new foam tip swab (not a cotton swab) and clean any excess ink anddebris from both of the manifold seals for each print module present as shown. • Use a wiping action across the seals to avoid pushing any debris down into themanifold seal ho...

Users Manual Model 545™ Maintenance • 61 General Machine Cleaning The machine should be cleaned every eight hours of use or as needed. With theexception of the print heads and the optical sensors, the machine can be cleanedusing an alcohol base solution. Simply apply a liberal amount of alcohol to a...

62 • Maintenance Users Manual Model 545™ Lubrication Procedure General The 545™ series printers are factory equipped with pre-lubricated bronze bearingsthat do not require lubrication. The one exception is the rub cams on either end ofthe rotary knife. Periodic cleaning of the printer and removal of...

Users Manual Model 545™ Maintenance • 63 Changing Stacker Belts 8-32 CAP SCREWS FULL STACKER CONNECTOR FIGURE 1 1. Remove stacker rail assembly by removing full stacker connector and (2) 8-32 cap screws from stacker mounting plate. (See figure 1)

64 • Maintenance Users Manual Model 545™ JAM SENSOR HARNESS RIVETS SNAP RING FIGURE 2 2. Remove upper conveyor roller assembly by removing jam sensor harness connector, snap-rings and rivets. 8-32 SCREW (SEE ITEM 5) DRIVE BELT COVER 6-32 SET SCREWS REMOVE LOOSEN FIGURE 3 3. Remove the drive belt cov...

Users Manual Model 545™ Maintenance • 65 5. Insert an 8-32 screw into the threaded hole in the front side of the roller pin and remove the pin. (See figure 3) 6. Remove the thumbscrew on the front side of the stacker rail base and let the square nut on the underside fall out. Loosen the thumbscrew o...

66 • Maintenance Users Manual Model 545™ SMALL DUAL DRIVE BELTS (SEE ITEM 8) FIGURE 5 8. Remove small dual drive belts from one side of front roller to allow assembly of new belts. 9. To re-assemble, reverse procedure above.

Users Manual Model 545™ Electrical Trouble Shooting • 67 Electrical Trouble Shooting Power Up / Sign On / Communications Problem Probable Cause Corrective Action Printer fails to power up. 1) Incorrect power amplitude. 1) Confirm that the AC entry is configured for the line voltage intended to be ap...

Users Manual Model 545™ Electrical Trouble Shooting • 69 Fabric Advance Problem Probable Cause Corrective Action Fabric does not advance when the start button isdepressed. 1) No batches to be printed. 1) Download batch (if batch downloaded uses the same format as a previously downloaded batchthe pri...

70 • Electrical Trouble Shooting Users Manual Model 545™ Print Problem Probable Cause Corrective Action Printer advances fabric but does not print. 1) If sense mark format fabric registration sensor miss aligned. 1) Adjust sensor position so that the sensor light on the front panel flashes as a sens...

72 • Mechanical Trouble Shooting Users Manual Model 545™ Mechanical Trouble Shooting Fabric Problem Probable Cause Corrective Action Fabric will not roll or jumps 1) Incorrect adjustment of unwind web guides 1) Be sure fabric roll is as flat as possible and does not extend over core. 2) Adjust the w...

Users Manual Model 545™ Mechanical Trouble Shooting • 73 Ink Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action

74 • Mechanical Trouble Shooting Users Manual Model 545™ Sensor Locations A – Fabric Out / Splice Sensor – Detects when the fabric is depleted or a splice is present. B – Active Unwind Loop Sensor – Detects the fabric to maintain a predetermined amount of slack in the active unwind. C – Jam Sensor –...

Users Manual Model 545™ Mechanical Trouble Shooting • 75 Non-volatile Memory Reset It may be necessary from time to time to reset the non-volatile SRAM in the machine. Thiscan be done by using the DIP switch setting of the TCB at power up. Use the following stepsto perform this function: 1) Power of...

76 • Electrical Drawings Users Manual Model 545™ Electrical Drawings Printer Wiring

Users Manual Model 545™ Electrical Drawings • 77 Electrical System Schematic 181134 LINE CORD AT J1 BOARD 2 MODULE J5 J3 341105 INK CARTRIDGE OUTBOARD PROCESSOR BOARD 1 MODULE J7 J6 J3 J2 J1 341106IJ BOARD DRIVER HEAD J4/J5 N.C. CONN 4 PRINT MODULE INBOARD PRINTHEAD 345090 X 2 J2 J3 J1 PRINTHEAD CAB...

78 • Electrical Drawings Users Manual Model 545™ Motherboard Power Connectors The power supply connector on any PC / XT or PC / AT compatible motherboard ismade up of dual six-pin male connectors. Two female connectors from the powersupply plug directly onto these male connectors. The following diag...

Users Manual Model 545™ Appendix A • 79 Appendix A Error Messages On the Machine's detection of error(s), the display will show the first errorencountered and allow the displaying of any other errors with the <YES / NO> keys,which will "Scroll" through additional errors if any. XX is t...

80 • Appendix B Users Manual Model 545™ Appendix B Chip Upgrade Positions / Jumper Settings P N . 3 4 1 1 0 6 R E V 0P A X A R S N . U 1 7 D8 D1 0 D3 9 D2 7 D 20 D2 D2 6 D 14 D1 R 5 A5 8 D7 D1 9 D4 D38 D 16 D1 3 D 4 1 D 2 9 D 3 7 D 3 D 2 5 D 1 5 U 2 C9 C 7 R5 6 R5 5 R5 4 R4 2 R4 1 C 6 U 1 1 R5 3 R5 ...

82 • Appendix B Users Manual Model 545™ Front Panel Board P/N 511108 (Use chip removal tool P/N. 351156 for square I.C removal) FRONT PANEL BOARD, Upgradeable software I.C.'s include U1. PLCC CHIPS align angled corner of chip with angled corner of socket that is counter clockwise to the arrow. Front...

Users Manual Model 545™ Appendix C • 83 Appendix C Ink Management / Shelf Life The liquid ink contained in the ink cartridges has a shelf life of one year. It istherefore recommended that any inventory supply be rotated on a regular basic toprevent exceeding its expiration date. Caution : Expired in...

84 • Appendix D Users Manual Model 545™ Appendix D Knife MFG Guidelines Solenoid Trigger Setting +.000 -.020 1. After the clutch and actuator is mounted to the knife, attach the solenoidassembly to the inside support using two 6-32 x 3/8 cap screws, flat washers,and lock washers. Make sure the plung...

Users Manual Model 545™ Appendix E • 85 Appendix E Material Safety Data Sheet ======================== SECTION I - GENERAL INFORMATION ======================== PRODUCT NAME: IJ1111 DATE PREPARED: September 28, 1998 MANUFACTURER'S NAME: PAXAR CORPORATION, Systems Group MANUFACTURER'S ADDRESS: PAXAR C...

Users Manual Model 545™ Assembly Drawings • 89 Assembly Drawings

90 • Assembly Drawings Users Manual Model 545™ Frame Assembly Cover Drawing 14 9 10 8 10 11 7 7 6 1 9 8 15 14 3 16 16 13 12 2 13 18 17 12 16 14 9 5 8 14 19 10 10 14 14 18 14 12 7 7 17 4

Users Manual Model 545™ Assembly Drawings • 91 Frame Cover Parts List Item Part # Description Qty 1 341203 560 Base Pan 1 2 341206 Frame, Upright 1 3 341202 Back Cover 1 4 341204 Hinged Cover 1 5 341201 Front Cover 1 6 341216 Mounting Block, Triangle 1 7 990053 8-32 x ¾ Cap Screw 4 8 341210 Feet, 1 ...

92 • Assembly Drawings Users Manual Model 545™ Frame Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 93 Frame Parts List Item Part # Description Qty 1 341206 Frame, Upright 1 2 341128 Assembly, Print Module Cable 1 3 345046 Chase Way, Trailing 2 4 345108 Actuator, Shroud Lock 2 5 341203 #10 Lock Washer 10 6 990082 10-32 x 5/8 Cap Screw 10 7 345037 Knob, C...

94 • Assembly Drawings Users Manual Model 545™ Sub - Frame Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 95 Sub - Frame Parts List Item Part # Description Qty Item Part # Description Qty 1 341206 Frame, Upright 1 16 343038 Spindle .65 1 2* 343045 Shaft, ABC Spindle 2 17 343110 Bracket, “F” Post 1 3 343044 Spacer, Outer Race 1 18* 343058 Roller, Convex 2 4 343...

96 • Assembly Drawings Users Manual Model 545™ Power Unwind Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 97 Power Unwind Parts List Item Part # Description Qty Item Part # Description Qty 1 341206 Frame, Upright 1 20 989966 Washer, 4 Star 1 2 343135 Ass’y, Bracket Unwind 1 21 990001 4-40 x 5/8 Cap Screw 1 3 990486 E-ring 3/8 1 22 990122 ¼-20 x ¾ Cap Screw 3 4...

98 • Assembly Drawings Users Manual Model 545™ Unwind Support Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 99 Unwind Support Parts List Item Part # Description Qty Item Part # Description Qty 1 A 990058 8-32 x ¼” Set Screw 1 14 343207 Bracket, Indicator 1 2 A 105023 Knob 1 15 343224 Label, Indicator 1 3 A 143016 3” Unwind Core 1 16 991138 6-32 x 5/8” Slotted F....

100 • Assembly Drawings Users Manual Model 545™ Unwind Nip Roller Assembly Drawing 9 9 10 2 1 11 4 5 3 6 7 8 8

Users Manual Model 545™ Assembly Drawings • 101 Unwind Nip Roller Parts List Item Part # Description Qty. 1 343192 Post, Snubber 1 2 343134 Arm, Unwind Nip 1 3 343131 Cradle, Unwind Nip 1 4 343130 Anchor, Nip Spring 1 5 990051 8-32 x 3/8 Cap Screw 1 6 343195 Assembly, Roller, Nip 1 7 343133 Shaft, N...

102 • Assembly Drawings Users Manual Model 545™ Unwind Snubber Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 103 Unwind Snubber Parts List Item Part # Description Qty 1 343128 Carrier, Snubber 1 2 343162 Bracket, Snubber Comb 1 3 343192 Post, Snubber 1 4 343143 Stud, Snubber Spring 1 5 343144 Spring, Extension, Snubber 1 6 343145 Anchor, Snubber Spring 1 7 343139...

104 • Assembly Drawings Users Manual Model 545™ Print Module Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 105 Print Module Parts List There are no parts in the print module that can be changed by the user. If a print module becomesdefective, it will have to be sent back to the factory for rebuilding. The same module is used in both theright and the left print ...

106 • Assembly Drawings Users Manual Model 545™ Cartridge Support Deck Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 107 Cartridge Support Deck Parts List Item Part # Description Qty Item Part # Description Qty 1 346202 Bracket, Left Enclosure 1 11 346206 Lever, Actuator 2 2 343042 6-32 SEM x 3/16” Screw 6 12 990225 3/16 x 1/8” Shoulder Screw 2 3 990038 6-32 Hex Nut 2 13...

108 • Assembly Drawings Users Manual Model 545™ Feed Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 109 Feed Parts List Item Part # Description Qty 1 341206 Frame, Upright 1 2 351141 Ink Motor 1 3 344056K Drive Gear, 24T 1 4 990081 10-32 x ½ Cap Screw 6 5 990728 #10 Lock Washer 3 6 990017 6-32 x ½ Cap Screw 1 7 990037 #6 Washer SAE 1 8 991073 Standoff, 1...

110 • Assembly Drawings Users Manual Model 545™ Feed Roller Assembly 21 29 29 12 11 10 27 20 23 22 23 12 30 5 3 23 9 15 4 19 3 20 27 13 8 28 16 24 14 2 7 15 25 6 17 18 26 1

Users Manual Model 545™ Assembly Drawings • 111 Feed Roller Parts List Item Part # Description Qty Item Part # Description Qty 1 341206 Frame, Upright 1 16 354008A Gear, Idler 1 2 514001 Shaft, Idler Roller 1 17 990023 6-32 x ½ F.H.S. 1 3 999037 Iglide, .50 x .50 FL Bearing 2 18 990416 ½-20 x ½ F.H....

112 • Assembly Drawings Users Manual Model 545™ Knife Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 113 Knife Parts List Item Part # Description Qty Item Part # Description Qty 1 197003 #10 Washer 1 20 357016 Standoff, Solenoid Arm 1 2 197308 Adjuster, Knife 1 21 357019K Clutch, Square Drive 1 3 197311 Cam, Knife Homing 1 22 990019 6-32 x ¼ Button Head S...

114 • Assembly Drawings Users Manual Model 545™ Stacker Assembly Drawing – Part 1

Users Manual Model 545™ Assembly Drawings • 115 Stacker Parts List – Part 1 Item Part # Description Qty Item Part # Description Qty 1 348001 Frame, Rear Stacker 1 19 990019 6-32 x ¼ Button Head Screw 8 2 348002 Frame, Near Stacker 1 20 378216 Sensor Mount, Lower 1 3 348017 Support, Pick-Up Roller 2 ...

116 • Assembly Drawings Users Manual Model 545™ Stacker Assembly Drawing – Part 2

Users Manual Model 545™ Assembly Drawings • 117 Stacker Parts List – Part 2 Item Part # Description Qty Item Part # Description Qty 1 348106 Plate, Stacker Support 1 24 348021 Roller, Idler 1 2 348192 Assembly, Rear Stacker Side 1 25 348093 Assembly, Drive Roller 2 3 348191 Assembly, Front Stacker S...

118 • Assembly Drawings Users Manual Model 545™ Rewind Assembly Drawing

Users Manual Model 545™ Assembly Drawings • 119 Rewind Parts List Item Part # Description Qty Item Part # Description Qty 1 112033 Shaft, 6x6 rewind 1 19 112037 support, shaft bearing 1 2 112035 Key, 1/8 x 1/8 x 3/8 1 20 990090 10:32 x 3/8 btn hd screw 2 3 923009 10" roll disc 1 21 351161 Stacke...