Nordson Problue P7 - Installation Manual

Table of Contents iv Part 1024496_06 2014 Nordson Corporation Parts 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Illustrated Parts List 7‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fasteners 7‐1 . ....

Table of Contents v Part 1024496_06 2014 Nordson Corporation Technical Data 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications 8‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Specifications...

Table of Contents vi Part 1024496_06 2014 Nordson Corporation SP Pump Diagnostics and Repair D-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction D‐1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Function D‐1 . . . . . . . . ...

Table of Contents vii Part 1024496_06 2014 Nordson Corporation 400/480 Volt ProBlue Adhesive Melters E-1 . . . . . . . . . . . . . . . . . . . . . . . Introduction E‐2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety E‐2 . . . . . . . . . . . . ....

Table of Contents viii Part 1024496_06 2014 Nordson Corporation

Safety 1-1 2014 Nordson Corporation Issued 10-11 Section 1 Safety Read this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation, operation,and maintenance (hereafter referred to as “use”) of the product described inthis document ...

Safety 1-2 2014 Nordson Corporation Issued 10 − 11 Responsibilities of the Equipment Owner Equipment owners are responsible for managing safety information, ensuringthat all instructions and regulatory requirements for use of the equipment aremet, and for qualifying all potential users. Safety Infor...

Safety 1-3 2014 Nordson Corporation Issued 10-11 User Qualifications Equipment owners are responsible for ensuring that users: receive safety training appropriate to their job function as directed bygoverning regulations and best industry practices are familiar with the equipment owner's safety and ...

Safety 1-4 2014 Nordson Corporation Issued 10 − 11 Instructions and Safety Messages Read and follow the instructions provided in this document and otherreferenced documents. Familiarize yourself with the location and meaning of the safety warninglabels and tags affixed to the equipment. Refer to Saf...

Safety 1-5 2014 Nordson Corporation Issued 10-11 Maintenance and Repair Practices Allow only personnel with appropriate training and experience to operateor service the equipment. Perform scheduled maintenance activities at the intervals described inthis document. Relieve system hydraulic and pneuma...

Safety 1-6 2014 Nordson Corporation Issued 10 − 11 Equipment Shutdown To safely complete many of the procedures described in this document, theequipment must first be shut down. The level of shut down required varies bythe type of equipment in use and the procedure being completed. If required, shut...

Safety 1-7 2014 Nordson Corporation Issued 10-11 General Safety Warnings and Cautions Table 1‐1 contains the general safety warnings and cautions that apply toNordson hot melt and cold adhesive equipment. Review the table andcarefully read all of the warnings or cautions that apply to the type ofequ...

Safety 1-10 2014 Nordson Corporation Issued 10 − 11 Other Safety Precautions Do not use an open flame to heat hot melt system components. Check high pressure hoses daily for signs of excessive wear, damage, orleaks. Never point a dispensing handgun at yourself or others. Suspend dispensing handguns ...

Safety 1-11 2014 Nordson Corporation Issued 10-11 Safety Labels and Tags Figure 1‐1 illustrates the location of the product safety labels and tags affixedto the equipment. Table 1‐2 provides an illustration of the hazardidentification symbols that appear on each safety label and tag, the meaningof t...

Description 2-1 Part 1024496_06 2014 Nordson Corporation Section 2 Description This manual describes the installation and use of the ProBlue 4 (P4), ProBlue 7 (P7), and ProBlue 10 (P10) adhesive melter. When necessary, thereader is referred to the documentation supplied with other Nordson productsor...

Description 2-2 Part 1024496_06 2014 Nordson Corporation Other Sources of Information Refer to the following additional resources for quick‐reference information,technical support, and information about getting the most out of your ProBluemelter. Installation Guide The installation guide shipped wit...

Description 2-3 Part 1024496_06 2014 Nordson Corporation Product Description See Figure 2‐1. Nordson ProBlue adhesive melters are used in conjunctionwith Nordson hot melt hoses and guns to create a hot melt applicationsystem. The melter liquifies solid‐form hot melt and maintains the hot melt at the...

Description 2-4 Part 1024496_06 2014 Nordson Corporation Intended Use ProBlue melters are specifically designed to: Melt and pump solid‐form hot melt materials that are engineered to beliquified and extruded at temperatures below 230 C (450 F) Be used with compatible hot melt hoses and guns that are...

Description 2-5 Part 1024496_06 2014 Nordson Corporation Melter Identification See Figure 2‐2. You will need the model and part number of your melterwhen requesting service or ordering spare parts and optional equipment. Themodel and part number are indicated on the equipment identification platetha...

Description 2-6 Part 1024496_06 2014 Nordson Corporation Key Components Figure 2‐3 provides the name and the location of key meltercomponents. Figure 2-3 Key components 1. Tank 2. Air filter 3. Hose/gun modules 4. Chassis 5. Manifold 6. Sub‐base 7. Pressure adjustment screw 8. Pressure gauge 9. Pump...

Description 2-8 Part 1024496_06 2014 Nordson Corporation Optional Equipment The following equipment may be ordered to expand the functionality andcapacity of ProBlue adhesive melters. Input/output (I/O) expansion cards that allow you to expand the number of available control inputs. Communications c...

Installation 3-1 Part 1024496_06 2014 Nordson Corporation Section 3 Installation WARNING! Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includ...

Installation 3-2 Part 1024496_06 2014 Nordson Corporation Overview ProBlue melters are factory‐configured for each order and require only theassembly and set up tasks described in this section. If your melter wasordered as a complete system, the shipping container will also contain one ormore hot me...

Installation 3-3 Part 1024496_06 2014 Nordson Corporation Installation Tasks The installation sequence is as follows: 1. Verify that the required environmental conditions and utilities exist. 2. Unpack and inspect the melter. 3. Mount the transformer/melter onto the parent machine or support structu...

Installation 3-4 Part 1024496_06 2014 Nordson Corporation Installation Requirements Before installing the melter, ensure that the desired installation locationprovides the required clearances, environmental conditions, and utilities. Clearances Figure 3‐1 illustrates the minimum clearances that are ...

Installation 3-5 Part 1024496_06 2014 Nordson Corporation Ventilation See Figure 3‐2. ProBlue melters are cooled by convection. Air is drawn inthrough openings in the chassis of the melter and is exhausted out of theventilation slots at the top of the melter. CAUTION! Do not block the air intake ope...

Installation 3-6 Part 1024496_06 2014 Nordson Corporation Compressed Air To achieve maximum hot melt output, the melter must be connected to an airsupply that is capable of providing a maximum of 6.2 Bar (90 psi) of dry,nonlubricated air. The actual pressure required for the melter to support yourma...

Installation 3-8 Part 1024496_06 2014 Nordson Corporation Unpacking the Melter Before starting the installation, remove the melter from the pallet, locate theinstallation kit, and inspect the melter for damaged and missing parts. Reportany problems to your Nordson representative. Contents of the Ins...

Melter sub‐base Installation 3-10 Part 1024496_06 2014 Nordson Corporation Mounting the Melter ProBlue melters use a unique mounting sub‐base that allows the melter to beeasily mounted onto and removed from the parent machine or supportstructure, without the need to unbolt the melter. Before mountin...

Installation 3-13 Part 1024496_06 2014 Nordson Corporation Configuring the Electrical Service ProBlue melters are shipped from the factory without an attached powercable and without an electrical service type specified. To configure the melterto function in your facility, you must connect a power ca...

Voltage plugs with and without theneutral lead Installation 3-16 Part 1024496_06 2014 Nordson Corporation To connect a power cable to the melter (contd) Table 3‐3 Electrical Service Information Use Electrical Connector Terminals.. Use Voltage Plug.. If the Electrical Service Type is.. L1 L2 L3 N 400...

Pressure regulator and adjustmentscrew Installation 3-18 Part 1024496_06 2014 Nordson Corporation Connecting a Compressed Air Supply CAUTION! Do not force the air pressure adjustment screw beyond its normal range of adjustment. Forcing the adjustment screw beyond its normal rangeof adjustment will d...

a b Hose/gun module 1 a ) Receptacle 1 b ) Receptacle 2 1 Hose port 1(P4/P7 melter manifold shown) Installation 3-20 Part 1024496_06 2014 Nordson Corporation Connecting Hoses and Guns ProBlue melters use standard Nordson hoses and guns. The P4 and P7melters support the connection of up to four hose/...

P10 hose routing options Installation 3-22 Part 1024496_06 2014 Nordson Corporation Connecting Hoses and Guns (contd) P10 Hose Routing Options The unique angled design of the manifold on the P10 melter allows eachhose (six hoses maximum) to be routed in the same or different directionswithout interf...

Installation 3-24 Part 1024496_06 2014 Nordson Corporation Setting Up the Melter After physically installing the melter, it must be set up to support yourmanufacturing process. Melter setup consists of enabling or making changesto factory‐set operating parameters that affect the use and function of ...

Installation 3-25 Part 1024496_06 2014 Nordson Corporation Table 3‐4 Common Operating Parameters Parameter Parameter Name Purpose Default Value 4 Ready Delay Time A timer that delays the activation of the readyLED for a pre‐defined time period after the tank,hoses, and guns are at the desired set‐po...

Installation 3-26 Part 1024496_06 2014 Nordson Corporation Operating Parameters The melter uses operating parameters to store noneditable and editablevalues. Noneditable values are those that provide information about thehistorical performance of the melter. Editable values are either a numericset‐p...

Melter control switch (On/Off) Setup key Clear/Reset key Enter key Installation 3-27 Part 1024496_06 2014 Nordson Corporation To read or edit a parameter 1. Switch the melter on. The melter performs a start‐up check. 2. Press the Setup key. The left display flashes parameter 1. 3. Use the numeric ke...

Installation 3-32 Part 1024496_06 2014 Nordson Corporation Set‐point Temperature of the Tank, Hoses, and Guns The melter is shipped from the factory with the tank set‐point temperature at175  C (350  F) and the hose and gun set‐point temperatures at 0 degrees (turned off). Before the melter can be...

Tank key Left display andscroll key Enter key Ready LED Installation 3-33 Part 1024496_06 2014 Nordson Corporation To assign a global set‐point temperature 1. Press and hold the Tank key for three seconds. The left display flashes 1. 2. Scroll the left display to 0. The right display indicates all d...

+ Saving current settings + Restoring saved settings Installation 3-34 Part 1024496_06 2014 Nordson Corporation Save and Restore Melter Settings The current value of all editable operating parameters and the set‐pointtemperature of each component can be saved and, if necessary, restored ata later ti...

Setup key Left display and scroll key Component key LEDs Scrolling through the log Installation 3-36 Part 1024496_06 2014 Nordson Corporation Review Parameter and Set‐point Temperature Changes The melter stores in a change history log, a record of the last ten changesthat were made to either operati...

Installation 3-37 Part 1024496_06 2014 Nordson Corporation Table 3‐7 Change History Log First Digit Second Digit Third and Fourth Digits P (Parameter) - Indicates the number of the parameter that was changed S (Set‐point) Are used in conjunction with the LEDs on the component keys to indicate theloc...

Opening the electrical enclosuredoor Installation 3-40 Part 1024496_06 2014 Nordson Corporation Installing Melter Inputs ProBlue melters are equipped with four standard inputs. Each input iscustomer‐wired to the melter and then set up to provide one of the followingcontrol options: Place the melter ...

Installation 3-42 Part 1024496_06 2014 Nordson Corporation Installing Melter Inputs (contd) To set up an input Set up the parameter control option for each input that you connected to themelter. Table 3‐8 list the available control options. Refer to Setting Up the Melter earlier in this section for ...

Installation 3-43 Part 1024496_06 2014 Nordson Corporation Table 3‐8 Input Data Input Terminals Operating Parameter Control Option Note Standard Inputs 1 8 and 9 30 0 ‐ Input Disabled 1 ‐ Standby On/Off 2 ‐ Heaters On/Off 3 ‐ Pump Enable/Disable 4 ‐ Hose/Gun 1 Enable/Disable 5 ‐ Hose/Gun 2 Enable/Di...

Opening the electrical enclosuredoor Connector P/N 277908 Installation 3-44 Part 1024496_06 2014 Nordson Corporation Installing Melter Outputs The melter is equipped with three user‐configurable outputs. Outputs areused to communicate with user‐supplied production equipment or controlhardware, such ...

Installation 3-45 Part 1024496_06 2014 Nordson Corporation 1 2 3 4 5 6 7 TB2 Figure 3‐10 Wiring outputs To set up an output Set up the parameter control option for each output that you connected to themelter. Table 3‐9 lists the available control options. Refer to Setting Up the Melter earlier in th...

Installation 3-47 Part 1024496_06 2014 Nordson Corporation Installing Optional Equipment Each item of optional equipment is shipped with instructions for installing andoperating the equipment. Refer to Section 7, Parts , for equipment part numbers. Connecting a Gun Driver, Pattern Controller, orTime...

Operation 4-1 Part 1024496_06 2014 Nordson Corporation Section 4 Operation WARNING! Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdea...

Component keys(tank, hose, and gun) Operation 4-2 Part 1024496_06 2014 Nordson Corporation More About Heated Components The melter contains three groups of heated components. These are the tankgroup, which contains the tank and the manifold, the hose group, and the gungroup. Component groups are rep...

Low‐level LED (yellow) Operation 4-3 Part 1024496_06 2014 Nordson Corporation Filling the Tank Before filling the tank, confirm that the hot melt material is compatible withthe melter. Refer to Section 2, Intended Use , for information about hot melt materials that should not be used in ProBlue melt...

Melter control switch (on/off) Heaters LED Automatic scan sequence Ready LED Air pressure gauge Operation 4-4 Part 1024496_06 2014 Nordson Corporation Starting the Melter Before starting the melter for the first time, confirm that the melter is fully installed including any required inputs and outpu...

Operation 4-5 Part 1024496_06 2014 Nordson Corporation If the melter is switched on whenthe temperature of the tank is 27 C (50 F) or greater below its assigned set‐point temperature (cold startcondition), the ready LED will not turnon until the ready delay (defined whenthe melter was set up) has el...

Operation 4-6 Part 1024496_06 2014 Nordson Corporation Monitoring the Melter The melter provides indicators that allow you to: Quickly confirm that the melter is operating correctly Monitor the actual temperature of the manifold and each hoseand gun Identify melter faults Identify when the level of ...

Ready LED Operation 4-7 Part 1024496_06 2014 Nordson Corporation Confirm that the Melter is Operating Correctly The ready LED turns on (green) when all of the heated componentsare within 3 C (5 F) of their set‐point temperature. The ready LED will not turn on, or will turn off, if any of the followi...

LEDs on component keys Left display and scroll key Component temperature display Operation 4-8 Part 1024496_06 2014 Nordson Corporation Monitor Component Temperatures You can check the actual temperature of each heated component—the tankand each hose and gun—using the automatic scan mode or by manua...

Operation 4-9 Part 1024496_06 2014 Nordson Corporation Monitor Component Temperatures (contd) When you scroll the left display pastthe number of the last sequentialcomponent in a component group,the number of the first sequentialcomponent in the nextcomponent group appears in the leftdisplay. The me...

Setup Key Left display and scroll key Scrolling through the fault log Operation 4-10 Part 1024496_06 2014 Nordson Corporation Monitor Melter Faults The melter alerts the operator to the faults listed in Table 4‐3. Faults affectthe melter in one of three ways: the heaters turn off; the heaters remain...

Operation 4-11 Part 1024496_06 2014 Nordson Corporation Table 4‐2 Fault Log First Digit Second and Third Digits Fourth Digit Component: ‐ F Type of fault: 1 = Tank or hose/gun 1 0 = Unused log entry 2 = Manifold or hose/gun 2 1 = RTD (open or short) 3 = Hose 3 or gun 3 2 = Component under temperatur...

Operation 4-12 Part 1024496_06 2014 Nordson Corporation Monitor Melter Faults (contd) Table 4‐3 Melter Faults Display Code/Sub‐code Name Affect on Melter Cause F1/None RTD Heaters turn off The RTD for the component indicated hasfailed or the component was disconnectedfrom the melter. F2/None Under t...

Clear/Reset key Heater key Operation 4-13 Part 1024496_06 2014 Nordson Corporation To put the melter back into operation 1. Diagnose and correct the fault condition. Refer to Section 6, Troubleshooting , for information about diagnosing and correcting fault conditions. NOTE: When a fatal F4 fault ex...

Operation 4-15 Part 1024496_06 2014 Nordson Corporation How F4 Faults are Handled When the melter detects an F4 fault: 1. The ready LED turns off and the red fault LED turns on. 2. All of the component key LEDs (tank, hose, and gun) turn off. 3. The right display indicates F4. 4. The left display in...

Low‐level LED (yellow) Pressure regulator andadjustment screw Operation 4-17 Part 1024496_06 2014 Nordson Corporation Monitor the Level of Hot Melt in the Tank The tank contains a low‐level float switch. When the volume of hot melt in thetank drops below one‐half of the tank's rated capacity, the fl...

Service LED (yellow) Clear/Reset key Operation 4-18 Part 1024496_06 2014 Nordson Corporation Monitor the Service Interval The melter can be set up so that the service LED located on the left sideof the control panel turns on after a customer‐defined time period elapses.The service LED may be used to...

Tank, hose, and gun keys Operation 4-20 Part 1024496_06 2014 Nordson Corporation To adjust the set‐point temperature using the global‐by‐componentmethod 1. Press and hold the Hose or Gun key for three seconds. The left display indicates the number of the first sequential hose orgun. The right displa...

Operation 4-22 Part 1024496_06 2014 Nordson Corporation To adjust the set‐point temperature of an individual component (contd) If you enter a valid set‐point temperaturefor a hose/gun that is not connected tothe melter or if you enter a set‐pointtemperature that is out of range, the rightdisplay wil...

Heater key Operation 4-25 Part 1024496_06 2014 Nordson Corporation Using the Melter Function Keys The control panel provides the following standard and special function keys. Standard function keys Heater Pump Setup Special function keys Seven‐day clock Standby CAUTION: Unintentionally activating fu...

Pump key Setup key Operation 4-26 Part 1024496_06 2014 Nordson Corporation Pump Key Use the pump key to start or stop the pump. The LED on the pump key turnson (green) when the pump is running. If the automatic pump on feature (parameter 8) is disabled, then thepump key must be used to start the pum...

Seven‐day clock key Operation 4-27 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock Key Use the seven‐day clock key to turn the melter's clock feature on and off.When the clock is on, the temperature of each heated component isautomatically regulated based on a set of user‐defined schedules....

Standby key Operation 4-28 Part 1024496_06 2014 Nordson Corporation Standby Key Use the standby key to manually place the melter into, and take it out of, thestandby mode. Using the standby mode during periods of time whenthe melter is inactive helps to conserve energy and allows heatedcomponents to...

Melter control switch (on/off) Operation 4-29 Part 1024496_06 2014 Nordson Corporation Shutting Down the Melter Shut down the melter when it will not be used for an extended period of time. To shut the melter down 1. Switch the melter off. The automatic pressure discharge (APD) valve relieves the hy...

Maintenance 5-1 Part 1024496_06 2014 Nordson Corporation Section 5 Maintenance WARNING! Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other relateddocumentation. Table 5‐1 describes the preventive maintenance tasks required to ...

Melter control switch (on/off) Maintenance 5-2 Part 1024496_06 2014 Nordson Corporation Relieving System Pressure Before disconnecting any hydraulic fitting or opening any pressurized port,always complete the following procedure to safely relieve hydraulic pressurethat may be trapped inside the melt...

Maintenance 5-4 Part 1024496_06 2014 Nordson Corporation Cleaning the Melter To prevent components from overheating due to heat build‐up or loss of aircirculation, regularly remove any hot melt that collects on the exterior of themelter, hoses, and guns. If hot melt inadvertently spills inside the p...

Filter location Hot melt flow path Maintenance 5-6 Part 1024496_06 2014 Nordson Corporation Replacing the Filter ProBlue melters are equipped with a 100‐mesh (.15 mm) disposable hot meltfilter. The filter removes debris and char from the hot melt as it flows from thetank. Hot melt flows from the ins...

Pump key Loosening the filter Maintenance 5-7 Part 1024496_06 2014 Nordson Corporation To replace the filter NOTE: Instructions for replacing the filter are also provided on the inside of the pump enclosure door. 1. Relieve the system pressure. Refer to Relieving System Pressure at the beginning of ...

Pump key Maintenance 5-8 Part 1024496_06 2014 Nordson Corporation Cleaning the Tank To avoid the problems that can occur when different hot melt materials aremixed or when hot melt char forms in the tank, clean the tank when: changing to a different type of hot melt excessive char builds up inside t...

Pump key Maintenance 5-9 Part 1024496_06 2014 Nordson Corporation To clean the tank of excessive char 1. Remove the old hot melt and loose char as follows: a. Operate the melter normally until the tank is empty. b. Allow the melter to heat or cool to the temperature recommended by the manufacturer o...

Maintenance 5-10 Part 1024496_06 2014 Nordson Corporation Removing the Melter from the Sub‐base NOTE: For 400/480 VAC melters, refer to Appendix E. 1. Switch the melter off. 2. Relieve system pressure. Refer to Relieving System Pressure earlier in this section. 3. Disconnect the hoses. See Figure 3‐...

Troubleshooting 6-1 Part 1024496_06 2014 Nordson Corporation Section 6 Troubleshooting WARNING! Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other relateddocumentation. This section provides quick‐reference information for dia...

Troubleshooting 6-2 Part 1024496_06 2014 Nordson Corporation Melter Faults Table 6‐1 lists the four types of melter faults, potential causes, and expectedcorrective actions. Table 6‐1 Melter Faults Display Code/Sub‐code Name Affect on Melter Cause Corrective Action F1/None RTD Heaters turn off The R...

a b Troubleshooting question and actionblocks a ) Question b ) Action Troubleshooting 6-4 Part 1024496_06 2014 Nordson Corporation Using the Troubleshooting Flowchart The flowchart, which is provided at the end of this section, is designed toassist you in diagnosing and correcting a complete or part...

Troubleshooting 6-5 Part 1024496_06 2014 Nordson Corporation Returning the Melter Setup to Factory Settings By returning the melter to its factory setting many common melter problemscan be isolated to either a problem with the melter settings or the melterhardware. To return the melter to its factor...

Troubleshooting 6-6 Part 1024496_06 2014 Nordson Corporation Identifying Electrical Components (contd) Table 6‐3 CPU board Item Number Type Description Indicators Red LED — Indicates that CPU board has failed Green LED — + 5 VDC control voltage is present at the CPU board Connection Points J1 Input/...

Troubleshooting 6-11 Part 1024496_06 2014 Nordson Corporation Diagnostic Procedures Use these diagnostic procedures when directed by the troubleshootingflowchart. If a diagnostic procedure fails to identify or correct the problem,return to the troubleshooting flowchart or contact your Nordsonreprese...

Troubleshooting 6-12 Part 1024496_06 2014 Nordson Corporation DP.2 Check the Tank or Manifold RTD 1. Check the left display to determine which RTD (tank or manifold) is faulting. The display indicates 1 if the tank RTD is faulting or 2 if themanifold RTD is faulting. 2. De‐energize the melter. Refer...

Removing the tank RTD Troubleshooting 6-13 Part 1024496_06 2014 Nordson Corporation Reheating the Melter During an F1 Fault 1. While holding both the Setup key and the Tank key, cycle the system control switch off and then on. The left display will flash dashes at one second intervals to indicate th...

Troubleshooting 6-14 Part 1024496_06 2014 Nordson Corporation Remove the Manifold RTD 1. Relieve system pressure. Refer to Section 5, Relieving System Pressure . See Figure 6‐6. 2. Isolate the pump from the manifold by rotating the isolation valve handle to its full vertical position (valve closed)....

Removing a hose/gunmodule Troubleshooting 6-15 Part 1024496_06 2014 Nordson Corporation DP.3 Check the Operation of the Power Relay or Thermostats The pre‐conditions for this diagnostic procedure are as follows: The heater LED is illuminated. Indicator DS2 on the main board is not illuminated. Indic...

Troubleshooting 6-16 Part 1024496_06 2014 Nordson Corporation DP.4 Check the Operation of the Tank or Manifold TRIAC See Figure 6‐1. WARNING! Risk of electrocution! Ensure that disconnect switch that serves the melter is in the off position and locked. 1. De‐energize the melter. Refer to Section 1, ...

Troubleshooting 6-17 Part 1024496_06 2014 Nordson Corporation DP.5 Check the Resistance of the Tank and Manifold Heaters WARNING! Risk of electrocution! Ensure that disconnect switch that serves the melter is in the off position and locked. 1. De‐energize the melter. Refer to Section 1, Safety . See...

Troubleshooting 6-21 Part 1024496_06 2014 Nordson Corporation Start ProBlueTroubleshootingFlowcharts Go to T.3 + − + − Do dashes appear in both the leftand the right display? Turn the control switch on. Doesthe melter start? Stop. + − Refer to Appendix C. + − Do the words “UP LOAd” or“COnF” appear a...

Troubleshooting 6-29 Part 1024496_06 2014 Nordson Corporation Reset the melter and turn the heaters back on. Allow the unit to come to temperature. Starting Conditions: Fault LED is illuminated > F2 fault exists T.2.1 Cont. on next page + − + − Is the power cable that connectsto J6 connected secu...

Troubleshooting 6-31 Part 1024496_06 2014 Nordson Corporation Reset the melter and turn the heaters back on. Allow the unit to come to temperature. Starting conditions: Fault LED is illuminated > F3 fault exists T.2.2 + − Is more than one componentoverheating? (Check the actualtemperature of the ...

Troubleshooting 6-35 Part 1024496_06 2014 Nordson Corporation Starting conditions: No faults > Ready LED is not illuminated T.3 + − Is the heater key LEDilluminated? + − Is the clock scheduleprogrammed correctly? + − Is the clock LED illuminated? The current clock schedule hasthe heaters turned o...

Troubleshooting 6-43 Part 1024496_06 2014 Nordson Corporation Problem Turn on or adjust the plant airpressure. + − + − Is air being supplied to the top ofthe pump? Is 24 VDC being supplied to thesolenoid valve (wire harnessleads 9 and 10)? Replace the pneumaticassembly. P/N 1028307. + − + − Are the ...

Parts 7-1 Part 1024496_06 2014 Nordson Corporation Section 7 Parts NOTE: Refer to Appendix E for information about 400/480 Volt melter parts. Using the Illustrated Parts List The parts lists provided in this section are organized into the followingcolumns: Item —Identifies illustrated parts that are...

Parts 7-4 Part 1024496_06 2014 Nordson Corporation Manifold Assembly Parts List 3 1 2 4 Figure 7-2 Manifold assembly

Parts 7-7 Part 1024496_06 2014 Nordson Corporation Pump Assembly Parts Lists NOTE: Refer to Appendix D, SP Pump Diagnostics and Repair , for detailed information about pump disassembly and maintenance. 15:1 Pump Assembly Parts 3 SEESECTION D-D 40 1 2 5 4 TIGHTEN TO25-31 IN LBSOF TORQUE 22 40 40 32 T...

Parts 7-10 Part 1024496_06 2014 Nordson Corporation 15:1 Low‐Viscosity Pump Assembly Parts Item Part Description Quantity Note — ‐ ‐ ‐ ‐ ‐ ‐ PUMP ASSY,LOW VISCOSITY — A 1 1016863 BODY,PUMP-FILTER 1 2 1016339 FRAME,PUMP,MACHINED 1 3 333137 HEAD,CYLINDER,SP,MACHINED 1 4 982147 SCR,HEX,CAP,M6X120,ZN 4 ...

Parts 7-14 Part 1024496_06 2014 Nordson Corporation 6:1 Pump Assembly Parts Item Part Description Quantity Note — ‐ ‐ ‐ ‐ ‐ ‐ PUMP ASSY, 6:1, PROBLUE — A 1 1016863 BODY,PUMP-FILTER 1 2 1016339 FRAME,PUMP,MACHINED 1 3 333137 HEAD,CYLINDER,SP,MACHINED 1 4 982147 SCR,HEX,CAP,M6X120,ZN 4 5 983410 WASHER...

Parts 7-15 Part 1024496_06 2014 Nordson Corporation Note Quantity Description Part Item 43 941340 ORING,-134,VITON 2 NOTE A: To replace a 6:1 pump, order kit P/N 1088212. Refer to Service Kits for kit contents. B: See Figure 7-9 for exploded view.C: Refer to Service Kits for kit contents. D: O-ring ...

Parts 7-18 Part 1024496_06 2014 Nordson Corporation Pump Shifter Assembly Parts Figure 7-9 Pump shifter assembly/standard double-acting pump

Parts 7-20 Part 1024496_06 2014 Nordson Corporation Pump Piston Assembly Parts Figure 7-10 Piston assembly/15:1 and 6:1 double-acting pumps Item Part Description Quantity Note — 1022658 PISTON ASSY,HYDRAULIC,PROBLUE — 1 1017229 PISTON,PUMP,15:1 1 2 985302 PIN,ROLL,.125X .500,STL,ZN 1 3 900000 BALL,4...

Parts 7-22 Part 1024496_06 2014 Nordson Corporation Pneumatic Components Parts List 2 3 4 5 6 7 8 1 Figure 7-12 Pneumatic components

Parts 7-24 Part 1024496_06 2014 Nordson Corporation Electrical Enclosure Parts List Figure 7-13 Electrical enclosure

Parts 7-26 Part 1024496_06 2014 Nordson Corporation Exterior Panels Parts List Figure 7-14 Exterior panels

Parts 7-28 Part 1024496_06 2014 Nordson Corporation Chassis Components Parts List 9 10 12 11 13 14 16 15 1 3 2 4 7 6 5 8 F24 F7 F3 F6 F16 F3 F17 F18 F3 F8 F15 F16 F3 Figure 7-15 Chassis components

Parts 7-30 Part 1024496_06 2014 Nordson Corporation Ribbon Cable Parts List Figure 7-16 Ribbon cables Item Used Part Description Quantity Note 1 1018283 Cable assembly, ribbon, main 1 2 1018284 Cable assembly, serial port 1 A NOTE A: Included in service kit P/N 1028326 (P4/P7) and kit P/N 1028327 (P...

Parts 7-31 Part 1024496_06 2014 Nordson Corporation Service Kits 15:1 Pump Replacement Part Description Quantity 1028303 Kit, service, pump assembly, P4/P7/P10 — ‐ ‐ ‐ ‐ ‐ ‐ Pump, piston, 15:1 1 ‐ ‐ ‐ ‐ ‐ ‐ O-ring, Viton, 0.50 x 0.75 x 0.125 in. 1 ‐ ‐ ‐ ‐ ‐ ‐ O-ring, Viton, 0.812 x 0.062 x 0.125 in....

Parts 7-32 Part 1024496_06 2014 Nordson Corporation Pump General Service Part Description Quantity 1028304 Kit, service, pump, P4/P7/P10 — 940133 O-ring, Viton, 0.426 x 0.070 in. 2 940332 O-ring, Viton, 2.00 x 2.125 x 0.063 in. 2 1019515 O-ring, Viton, 0.50 x 0.75 x 0.125 in. 1 942111 O-ring, Viton,...

Parts 7-33 Part 1024496_06 2014 Nordson Corporation Pressure Discharge Valve Part Description Quantity 1028308 Kit, service, pressure discharge valve — ‐ ‐ ‐ ‐ ‐ ‐ Valve assembly, pressure discharge 1 ‐ ‐ ‐ ‐ ‐ ‐ Screw, hex, M5 x 50 3 ‐ ‐ ‐ ‐ ‐ ‐ Tee, run, 6-mm tube, G 1 / 8 1 Manifold Service Kit P...

Parts 7-34 Part 1024496_06 2014 Nordson Corporation Main Circuit Board Used Part Description Quantity P4, P7 1028322 Kit, service, main PCA — P10 1028323 Kit, service, main PCA — ‐ ‐ ‐ ‐ ‐ ‐ Mounting plate assembly, main PCA 1 Central Processor Unit (CPU) Part Description Quantity 1028325 Kit, servi...

Parts 7-35 Part 1024496_06 2014 Nordson Corporation Hose/Gun Module Fuses Part Description Quantity 1028331 Kit, service, fuse, hose/gun module, P4/P7/P10 — ‐ ‐ ‐ ‐ ‐ ‐ Fuse, 6.30, fast-acting, 250 V, 5 x 2 4 ‐ ‐ ‐ ‐ ‐ ‐ Cover, fuse, 5 x 20 mm 4 NOTE A: Refer to Table 6-4 for fuse types and location...

Parts 7-36 Part 1024496_06 2014 Nordson Corporation Manifold Guard (P4) Part Description Quantity 1032154 Kit, manifold guard, P4 — ‐ ‐ ‐ ‐ ‐ ‐ Shield, manifold, snap-on, P4 1 Manifold Guard (P10) Part Description Quantity 1031871 Kit, manifold guard, 6-hose, P10 — ‐ ‐ ‐ ‐ ‐ ‐ Guard, wire frame, man...

Parts 7-38 Part 1024496_06 2014 Nordson Corporation Option Kits 6‐Hose Extension Part Description Quantity 1028324 Kit, 6-hose extension, board, P10 — ‐ ‐ ‐ ‐ ‐ ‐ PCA, P10, expansion 1 ‐ ‐ ‐ ‐ ‐ ‐ Harness, expansion, 6 hose/gun 1 ‐ ‐ ‐ ‐ ‐ ‐ Cable assembly, 20 position, ribbon cable 1 ‐ ‐ ‐ ‐ ‐ ‐ Sc...

Parts 7-39 Part 1024496_06 2014 Nordson Corporation DeviceNet Card Part Description Quantity 1053288 KIT,DEVICENET CARD — ‐ ‐ ‐ ‐ ‐ ‐ PCA,ANYBUS − S,DEVICENET,17MM PINS 1 ‐ ‐ ‐ ‐ ‐ ‐ MACH SCRM,PAN,REC,M3X6,SEMS 3 Profibus Card Part Description Quantity 1053300 KIT, PROFIBUS CARD — ‐ ‐ ‐ ‐ ‐ ‐ PCA,AN...

Parts 7-40 Part 1024496_06 2014 Nordson Corporation Schedule of Fasteners Number Description F1 Screw, socket, M6 x 120 F2 Washer, flat, M6 F3 Screw, socket, M5 x 10 F4 Screw, socket, M6 x 35 F5 Screw, socket, M5 x 12 F6 Screw, socket, M5 x 20 F7 Washer, lock, split, M5 F8 Washer, lock, split, M6 F9...

Technical Data 8-1 Part 1024496_06 2014 Nordson Corporation Section 8 Technical Data General Specifications Item Data Note Weight of empty melter P4 42 kg (93 lb) P7 43 kg (95 lb) P10 46 kg (101 lb) Weight of melter with full tank P4 46 kg (101 lb) P7 50 kg (110 lb) P10 56 kg (123 lb) Weight of 3.0 ...

Technical Data 8-2 Part 1024496_06 2014 Nordson Corporation Electrical Specifications Item Data Note Hose/gun heating capacity 2, 4, or 6 hose/gun pairs A Control temperature range 40 to 230  C (100 to 450  F) Control temperature accuracy 1  C B International Protection (IP) rating IP54 Input vol...

Technical Data 8-3 Part 1024496_06 2014 Nordson Corporation Dimensions P4 Melter Figure 8‐1 P4 Melter dimensions

Technical Data 8-4 Part 1024496_06 2014 Nordson Corporation P7 Melter Figure 8‐2 P7 Melter dimensions

Technical Data 8-6 Part 1024496_06 2014 Nordson Corporation Sub‐base 8.7 mm (.343 in.) 8.0 mm (.314 in.) 381mm (15.00 in.) 436 mm (17.16 in.) 249 mm (9.8 in.) 249 mm (9.8 in.) 8.7 mm (.343 in.) PG − 16 PG − 21 1” NPT P7/P10 P4 Figure 8‐4 Sub‐base dimensions

Calculating Melter Power Requirements A-1 Part 1024496_06 2014 Nordson Corporation Appendix A Calculating Melter Power Requirements Before locating the melter on the production floor or attaching hoses andguns to the melter, you must calculate the electrical power required by thehoses and guns and c...

Calculating Melter Power Requirements A-2 Part 1024496_06 2014 Nordson Corporation To evaluate the hose/gun power requirements 1. Match each hose and gun pair and then match each pair to the hose/gun module it will be connected to on the back of the melter. 2. Examine the identification tag or plate...

Operating Parameters B-2 Part 1024496_06 2014 Nordson Corporation Standard 0 Enter Password Description: A user‐defined password that prevents unauthorizedchanges to set‐point temperatures and operatingparameters. Value: 0 to 9999 Resolution: 1 Default Value: 4000 Format: — Use: This parameter only ...

Operating Parameters B-3 Part 1024496_06 2014 Nordson Corporation 3 Change History Log (Noneditable) Description: Records the last ten changes made to either the set-point temperatures or the operating parameters. Value: — Resolution: — Default Value: P-_ (unused log entry) Format: Refer to Section ...

Operating Parameters B-4 Part 1024496_06 2014 Nordson Corporation Standard (contd) 6 Service LED Heater Hours (Noneditable) Description: A timer indicates how many more hours the heaters need to remain on before the service LED illuminates (service required). Value: 0 hours (disabled) to 9999 Resolu...

Operating Parameters B-5 Part 1024496_06 2014 Nordson Corporation 10 Enable or Disable the Melter Password Description: Activates or deactivates the melter password. When password protection is activated, component set-point temperatures or melter operating parameters cannot be changed until a valid...

Operating Parameters B-6 Part 1024496_06 2014 Nordson Corporation Temperature Control 20 Temperature Units Description: Sets the units for temperature display. Value: C (degrees Celsius) or F (degrees Fahrenheit) Resolution: 1 degree Default Value: C Format: — Use: — 21 Over Temperature Delta Descri...

Operating Parameters B-7 Part 1024496_06 2014 Nordson Corporation 23 Standby Delta Description: The number of degrees by which all heated components will be decreased when the melter is placed into the standby mode. Value: 5 C to 190 C (10 F to 350 F) Resolution: 1 C 1 F Default Value: 50 C (100 F) ...

Operating Parameters B-8 Part 1024496_06 2014 Nordson Corporation Temperature Control (contd) 25 Automatic Heaters Off Time Description: The amount of time that must elapse after the automatic standby time elapses (parameter 24) before the heaters turn off. Value: 0 to 1440 minutes (24 hours) Resolu...

Operating Parameters B-9 Part 1024496_06 2014 Nordson Corporation Input Setup 30 Standard Input 1 Description: Control options that determine the function of input 1. Value: 0 – Input Disabled 1 – Standby On/Off 2 – Heaters On/Off 3 – Pump Enable/Disable 4 – Hose/Gun 1 Enable/Disable 5 – Hose/Gun 2 ...

Operating Parameters B-10 Part 1024496_06 2014 Nordson Corporation Input Setup (contd) 32 Standard Input 3 Description: Control options that determine the function of input 3. Value: 0 – Input Disabled 1 – Standby On/Off 2 – Heaters On/Off 3 – Pump Enable/Disable 4 – Hose/Gun 1 Enable/Disable 5 – Ho...

Seven‐day clock key Operating Parameters B-14 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock Before setting up the clock, refer to Using Melter Function Keys in Section4, Operation , to familiarize yourself with the function and use of the clock feature. If you are unfamiliar with the proc...

Operating Parameters B-15 Part 1024496_06 2014 Nordson Corporation Example 1 To turn the heaters on at 0600 and turn them off at 0015 every day of theweek: Par 55 = 0600Par 56 = 0015Par 60 = ‐ ‐ ‐ ‐Par 61 = ‐ ‐ ‐ ‐Par 71 through 77 = 1 Example 2 To turn the heaters on at 0700 and off at 1700 Monday ...

Operating Parameters B-16 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock (contd) 50 Current Day Description: Used to set the current day of the week. Value: 1 to 7 (1 = Monday, 2 = Tuesday, etc.) Resolution: 1 Default Value: — Format: — Use: Refer to Section 4, Operation, Using Melter Func...

Operating Parameters B-17 Part 1024496_06 2014 Nordson Corporation 57 Schedule 1 Enter Standby Description: Used to set the time that the melter will enter the standby mode during schedule 1. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hour, Hour: Minute, Minute ...

Operating Parameters B-18 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock (contd) 61 Schedule 2 Heaters Off Description: Used to set the time that the clock will turn off the heaters during schedule 2. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hours, H...

Operating Parameters B-19 Part 1024496_06 2014 Nordson Corporation 65 Schedule 3 Heaters On Description: Used to set the time that the clock will turn on the heaters during schedule 3. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hours, Hour: Minute, Minute Use: S...

Operating Parameters B-20 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock (contd) 68 Schedule 3 Exit Standby Description: Used to set the time that the melter will exit the standby mode during schedule 3. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hour,...

Operating Parameters B-21 Part 1024496_06 2014 Nordson Corporation 72 Schedules for Tuesday Description: Used to select which schedule(s) should be used on Tuesday. Value: 0 – Remain at last clock transition 1 – Use just schedule 1 2 – Use just schedule 2 3 – Use just schedule 3 4 – Use schedule 1 a...

Operating Parameters B-22 Part 1024496_06 2014 Nordson Corporation Seven‐day Clock (contd) 74 Schedules for Thursday Description: Used to select which schedule(s) should be used on Thursday. Value: 0 – Remain at last clock transition 1 – Use just schedule 1 2 – Use just schedule 2 3 – Use just sched...

Operating Parameters B-23 Part 1024496_06 2014 Nordson Corporation 76 Schedules for Saturday Description: Used to select which schedule(s) should be used on Saturday. Value: 0 – Remain at last clock transition 1 – Use just schedule 1 2 – Use just schedule 2 3 – Use just schedule 3 4 – Use schedule 1...

Melter Communications C-1 Part 1024496_06 2014 Nordson Corporation Appendix C Melter Communications This appendix describes the installation and use of the NordsonConfiguration Manager (NCM) communications utility. With this utility youcan: transfer operating parameters and temperature set‐points be...

Melter Communications C-2 Part 1024496_06 2014 Nordson Corporation Installing the Software To meet your specific installation conditions, two versions of the software areavailable. Refer to Table C‐1 to determine which version you need. Table C‐1 Blue Series Software Versions Version Use When... Sin...

Melter Communications C-4 Part 1024496_06 2014 Nordson Corporation Removing the Software from Your PC Use the Remove feature provided by the Blue Series InstallShield Wizard to remove the software from your PC. Removing Blue Series software fromyour PC will not remove melter settings files that you ...

ProBlue serial port 1 1 2 2 0 0 4 4 5 5 3 3 6 6 9 9 DuraBlue serial port Melter Communications C-5 Part 1024496_06 2014 Nordson Corporation Connecting the PC and the Melter Connect a serial cable between the PC COM port (selected during thesoftware installation routine) and the serial port connectio...

Configuration Managerdesktop icon Melter Communications C-6 Part 1024496_06 2014 Nordson Corporation Using Nordson Configuration Manager Configuration Manager is launched from your Windows desktop using theicon shown to the left. Use Configuration Manager when you want to... copy melter settings fro...

Melter Communications C-8 Part 1024496_06 2014 Nordson Corporation Upgrading or Restoring Melter Firmware Use the NCM to upgrade your melter to a newer version of firmware or reloadthe current version of the firmware. The version of Blue Series adhesivemelter firmware that is currently available is ...

Melter Communications C-11 Part 1024496_06 2014 Nordson Corporation Troubleshooting Using Nordson Configuration Manager Symptom/Message Action After selecting a device and the COM port, an Access Denied message appears. PC-to-Blue communications may be running or another application may be using the...

SP Pump Diagnostics and Repair D-1 Part 1024496_06 2014 Nordson Corporation Appendix D SP Pump Diagnostics and Repair WARNING! Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the e...

SP Pump Diagnostics and Repair D-2 Part 1024496_06 2014 Nordson Corporation Pump Function (contd) When the air valve directs the stroke of the piston upwards, the pistoncreates suction within the pump body, which opens the siphon ball valve andcloses the pressure ball valve. As the piston moves upwa...

SP Pump Diagnostics and Repair D-4 Part 1024496_06 2014 Nordson Corporation Pump Diagnostics To determine why the pump has failed, you will, in most cases, have topartially or fully disassemble the pump. To assist you in determining theappropriate level of disassembly, Table D‐1 provides a logical b...

SP Pump Diagnostics and Repair D-6 Part 1024496_06 2014 Nordson Corporation Pump Disassembly and Reassembly This part provides sequential pump disassembly procedures. Unlessotherwise noted in the Special Reassembly Instructions , which are provided in each procedure, reassembly of the pump is the re...

SP Pump Diagnostics and Repair D-7 Part 1024496_06 2014 Nordson Corporation Service Parts In most cases, you will need the pump service kit P/N 1028304 to completepump repairs. This kit contains all of the seals, O‐rings, and other parts thatare necessary to service the pump. Refer to the pump‐speci...

SP Pump Diagnostics and Repair D-8 Part 1024496_06 2014 Nordson Corporation Remove the Pump from the Melter 1. Relieve system pressure. Refer to Relieving System Pressure in Section 5. See Figure D‐1. 2. Isolate the pump from the manifold by rotating the isolation valve handle to its full vertical p...

SP Pump Diagnostics and Repair D-10 Part 1024496_06 2014 Nordson Corporation Remove the Actuator and Air Manifold and the Cylinder Assembly See Figure D‐2. 1. Remove the four M6 screws (1) and washers (2) from the cylinder head (3), and then separate the cylinder head from the cylinder (4). 2. Lift ...

SP Pump Diagnostics and Repair D-12 Part 1024496_06 2014 Nordson Corporation Remove the Magnetic Actuator Assembly See Figure D‐3. 1. Remove the two M5 screws (3), and then pull the can (2) off of the actuator assembly (1). See Figure D‐4. 2. Pull the actuator assembly away from the upper detent (4)...

SP Pump Diagnostics and Repair D-15 Part 1024496_06 2014 Nordson Corporation Remove the Valve Spool and Sleeve CAUTION: Handle the valve spool with care. Damaging the precision machined surface of the spool can cause the air valve to seeze. See Figure D‐6. 1. Carefully slide the valve spool (1) out ...

SP Pump Diagnostics and Repair D-18 Part 1024496_06 2014 Nordson Corporation Remove the Shifter Fork CAUTION! Handle the shifter fork with care. Dropping or otherwise mishandling the shifter fork may damage the magnet. See Figure D‐9. 1. Remove the hex‐head screw (2) and the washer (1 ) from the shi...

SP Pump Diagnostics and Repair D-20 Part 1024496_06 2014 Nordson Corporation Remove the Piston Cups See Figure D‐10. 1. While holding the piston in‐place by its wrench flats, remove the M6 torque nut (1). 2. Remove the two piston cups (4) and the piston seal washers (2 and 3). Check/Repair Piston cu...

SP Pump Diagnostics and Repair D-22 Part 1024496_06 2014 Nordson Corporation Remove the Pump Frame and the Insulator See Figure D‐11. 1. Remove the four hex‐head screws (1) and washers (4). 2. Lift the pump frame (2) and the insulator (3) off of the piston. See Figure D‐12. 3. If necessary (see Chec...

SP Pump Diagnostics and Repair D-26 Part 1024496_06 2014 Nordson Corporation Remove the Lower Ball Seat Assembly and the Piston CAUTION: Handle the piston with care. Damaging the precision machined surface of the piston can result in failure of the pump. See Figure D‐13. 1. Unscrew the lower ball se...

SP Pump Diagnostics and Repair D-28 Part 1024496_06 2014 Nordson Corporation Disassemble the Lower Ball Seat and the Pressure Ball Assemblies See Figure D‐14. 1. Pull the siphon ball cage (1) off of the lower ball seat (4), and then remove the siphon ball (2). 2. Remove the O‐ring (3) from the lower...

SP Pump Diagnostics and Repair D-30 Part 1024496_06 2014 Nordson Corporation Remove the O‐ring and the Pump Seal See Figure D‐16. Remove the O‐ring (1) and pump seal (2) from the pump body. Check/Repair O‐ring P/N 940172 Nicked, cut, deteriorated,or swollen Apply Parker lubricantduring reassembly Pu...

SP Pump Diagnostics and Repair D-32 Part 1024496_06 2014 Nordson Corporation Pump Assembly Parts List 1 2 3 4 5 6 7 8 9 11 24 12 10 13 14 16 19 17 18 21 20 36 37 35 33 34 32 30 29 28 15 31 27 26 25 23 22 F6 F1 F2 F4 F2 F19 F25 4401005A F6

SP Pump Diagnostics and Repair D-34 Part 1024496_06 2014 Nordson Corporation Pump Service Kit Part Description Quantity 1028304 Kit, service, pump, P4/P7/P10 — 940133 O‐ring, Viton, 0.426 x 0.070 in. 2 940332 O‐ring, Viton, 2.00 x 2.125 x 0.063 in. 2 1019515 O‐ring, Viton, 0.50 x 0.75 x 0.125 in. 1 ...

400/480 Volt ProBlue Adhesive Melters E-3 Part 1024496_06 2014 Nordson Corporation Transformer Sizing Review the following transformer sizing procedure to ensure that yourtransformer is correctly sized for the number and type of hoses/guns youintend to use. To size your transformer 1. Determine the ...

400/480 Volt ProBlue Adhesive Melters E-5 Part 1024496_06 2014 Nordson Corporation Transformer Function Input electrical service of 400 or 480 volts is split between the melter heatersand the transformer(s). The melter's manifold and tank heaters operate online voltage, which is passed through the t...

400/480 Volt ProBlue Adhesive Melters E-7 Part 1024496_06 2014 Nordson Corporation Installation Kit Components The following components are shipped with the transformer. NOTE: These components are in addition to the components that are provided in the melter installation kit. Figure E‐2 Installation...

400/480 Volt ProBlue Adhesive Melters E-8 Part 1024496_06 2014 Nordson Corporation Prepare the Transformer for Installation See Figure E‐3. 1. Remove the transformer lid. NOTE: The lid is connected to the transformer by a ground lead. 2. Disconnect the ground lead from the sub‐base. 3. Turn both loc...

Sub‐base 400/480 Volt ProBlue Adhesive Melters E-10 Part 1024496_06 2014 Nordson Corporation Mount the Transformer to the Parent Machine The transformer is shipped with a sub‐base that is used to mount thetransformer/melter to the parent machine. NOTE: If you are converting an existing 230 volt ProB...

400/480 Volt ProBlue Adhesive Melters E-12 Part 1024496_06 2014 Nordson Corporation Connect the Electrical Service to the Transformer 1. Select a 3‐wire (plus ground) power cable rated for the maximum amperage required by the melter. Ensure that the power cable meetsapplicable electrical codes and s...

400/480 Volt ProBlue Adhesive Melters E-14 Part 1024496_06 2014 Nordson Corporation Mount the Melter to the Transformer 1. Coil the three transformer wire harnesses and temporarily stow them in the area of the terminal block. See Figure E‐7. CAUTION! Ensure that the transformer wire harnesses are no...

400/480 Volt ProBlue Adhesive Melters E-16 Part 1024496_06 2014 Nordson Corporation Connect the Transformer to the Melter 1. Route the three wire harnesses from the transformer up into the melter's electrical enclosure. See Figure E‐9. 2. Connect the power harness to terminal J1 on the melter main b...

400/480 Volt ProBlue Adhesive Melters E-20 Part 1024496_06 2014 Nordson Corporation Parts Transformer Assembly Item Part Description Quantity Note — 1039840 Base assembly, 1.5 kVA, transformer, ProBlue — 1039841 Base assembly, 3.0 kVA, transformer, ProBlue 1 1040005 Cover, assembly, encl, transforme...

400/480 Volt ProBlue Adhesive Melters E-23 Part 1024496_06 2014 Nordson Corporation 400/480‐Volt Melter‐Specific Components The following table lists melter components that are specific to 400/480 voltmelters. Refer to the ProBlue product manual, Section 7, Parts , for information about melter compo...

Technical File Contact: Dieter ZiesmerNordson Engineering GmbHLilienthalstrasse 621337 LueneburgGERMANY Date: 20 March 2014 Gregory P. Merk, Senior Vice PresidentAdhesives Dispensing Systems 1105311A05 DOC074R6 Nordson Corporation 28601 Clemens Road Westlake, Ohio EC Declaration of Conformity for Ad...