Page 3 - Table of Contents
Table of Contents i Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Table of Contents Safety 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Alert Symbols 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 4 - ii
Table of Contents ii Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Installation 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick-Start 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 5 - iii
Table of Contents iii Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Operation 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Information 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 6 - iv
Table of Contents iv Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Optional Equipment 7-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software 7-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 7 - Section 1; Safety Alert Symbols
Safety 1-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 1 Safety Read this section before using the equipment. This section containsrecommendations and practices applicable to the safe installation,operation, and maintenance (hereafter referred to as “use”) of the produc...
Page 8 - Responsibilities of the Equipment Owner; Safety Information
Safety 1-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Responsibilities of the Equipment Owner Equipment owners are responsible for managing safety information,ensuring that all instructions and regulatory requirements for use of theequipment are met, and for qualifying all pot...
Page 9 - User Qualifications; Applicable Industry Safety Practices; Intended Use of the Equipment; Instructions and Safety Messages
Safety 1-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 User Qualifications Equipment owners are responsible for ensuring that users: S Receive safety training appropriate to their job function as directedby governing regulations and best industry practices S Are familiar with t...
Page 10 - Installation Practices
Safety 1-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Installation Practices S Install the equipment in accordance with the instructions provided in thisdocument and in the documentation provided with auxiliary devices. S Ensure that the equipment is rated for the environment ...
Page 11 - Maintenance and Repair Practices
Safety 1-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Maintenance and Repair Practices S Perform scheduled maintenance activities at the intervals described inthis document. S Relieve system hydraulic and pneumatic pressure before servicing theequipment. S De-energize the equi...
Page 12 - Equipment Safety Information; Equipment Shutdown; Relieving System Hydraulic Pressure
Safety 1-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Equipment Safety Information This equipment safety information is applicable to the following types ofNordson equipment. S Hot melt and cold adhesive application equipment and all relatedaccessories S Pattern controllers, t...
Page 13 - Disabling the Guns; General Safety Warnings and Cautions
Safety 1-7 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Disabling the Guns All electrical or mechanical devices that provide an activation signal to theguns, gun solenoid valve(s), or the melter pump must be disabled beforework can be performed on or around a gun that is connect...
Page 16 - Safety Labels and Tags
Safety 1-10 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Other Safety Precautions S Do not use an open flame to heat hot melt system components. S Check high pressure hoses daily for signs of excessive wear, damage,or leaks. S Never point a dispensing handgun at yourself or othe...
Page 19 - Section 2; Introduction
Introduction 2-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 2 Introduction This manual describes the installation and use of the DuraBlue 4 L (D4L),DuraBlue 10 L (D10L), and DuraBlue 16 L (D16L) adhesive melters. Whennecessary, the reader is referred to the documentati...
Page 20 - Other Sources of Information; Installation Guide; Product Description
Introduction 2-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Other Sources of Information Refer to the following additional resources for quick-reference information,technical support, and information about getting the most out of yourDuraBlue melter. Installation Guide The ins...
Page 21 - Intended Use; Limitations of Use
Introduction 2-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 1 2 3 Figure 2-1 System components 1. DuraBlue melter 2. Hot melt hose 3. Hot melt handgun Intended Use DuraBlue melters are specifically designed to: S Melt and pump solid-form hot melt materials that are engineered ...
Page 22 - Modes of Operation; Melter Identification
Introduction 2-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Modes of Operation DuraBlue melters operate in the following modes: Automatic scan—The melter automatically checks and displays thecurrent temperature of the tank, hoses, and guns to confirm that theyare within their ...
Page 23 - Key Components
Introduction 2-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Key Components Figure 2-3 provides the name and the location of key melter components. 3 5 12 13 1 2 4 11 6 7 9 10 8 Figure 2-3 Key components 1. Electrical enclosure door 2. Control panel (see Figure 2-4) 3. Tank lid...
Page 25 - Optional Equipment
Introduction 2-7 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Optional Equipment The following equipment may be ordered to expand the functionality ofDuraBlue melters. S Communications cards that allow the melter to communicate withother process equipment or a controller using s...
Page 27 - Section 3; Overview; Additional Information
Installation 3-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 3 Installation WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation. Quick-Start If you have already install...
Page 29 - Installation Requirements; Clearances
Installation 3-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Installation Requirements Before installing the melter, ensure that the desired installation locationprovides the required clearances, environmental conditions, and utilities. Clearances Figure 3-1 illustrates the min...
Page 30 - Electrical Power
Installation 3-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Electrical Power Before installing the melter, ensure that the melter will not be overloadedand that the plant’s electrical service is rated to handle the power requiredby the melter and the hoses and guns that you pl...
Page 31 - Unpacking the Melter; Contents of the Installation Kit; Customer-Supplied Materials
Installation 3-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Unpacking the Melter Before starting the installation, remove the melter from the pallet, locate theinstallation kit, and inspect the melter for damaged and missing parts.Report any problems to your Nordson representa...
Page 32 - Mounting the Melter
Mounting holes Installation 3-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Mounting the Melter Before mounting the melter, ensure that the parent machine or supportstructure is level with respect to the floor, provides an even mountingsurface, is not subject to extreme vibrati...
Page 34 - Connecting the Electrical Service
Melter with attached power cord Melter with attached power cable Installation 3-8 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Connecting the Electrical Service DuraBlue melters are shipped from the factory in one of the following twoelectrical configurations: S With an attached...
Page 36 - Connecting Hoses and Guns
Hose ports(Filtered and nonfiltered manifoldsshown) Switch receptacle Installation 3-10 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Connecting Hoses and Guns DuraBlue melters use standard Nordson hoses and guns and support theconnection of up to two hose/gun pairs. WARNING: Ris...
Page 38 - Setting Up the Melter; Quick Setup
Installation 3-12 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Setting Up the Melter After physically installing the melter, it must be set up to support yourmanufacturing process. Melter setup consists of enabling or makingchanges to factory-set operating parameters that affect...
Page 40 - Operating Parameters; Selecting Operating Parameters
Installation 3-14 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Operating Parameters The melter uses operating parameters to store noneditable and editablevalues. Noneditable values are those that provide information about thehistorical performance of the melter. Editable values ...
Page 46 - Review Parameter and Set-point Temperature Changes
Setup key Left display andscroll key Component key LEDs Scrolling throughthe log Installation 3-20 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Review Parameter and Set-point Temperature Changes The melter stores in a change history log, a record of the last ten changesthat were...
Page 48 - Installing Optional Equipment
Adjusting the pressure control valve Installation 3-22 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Installing Optional Equipment Each item of optional equipment is shipped with instructions for installingand operating the equipment. Refer to Section 7, Parts, for equipment part...
Page 49 - Section 4
Operation 4-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 4 Operation WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation. This section provides information about the f...
Page 50 - More about Heated Components
Component keys(tank, hose, and gun) Operation 4-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 More about Heated Components The melter contains three groups of heated components. These are thetank group, which contains the tank and the pump, the hose group, and thegun group. Com...
Page 51 - Filling the Tank
Filling the tank Operation 4-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Filling the Tank Before filling the tank, confirm that the hot melt material is compatible withthe melter. Refer to Intended Use in Section 2, Introduction, for informationabout hot melt materials that s...
Page 52 - Starting the Melter
Melter control switch (on/off) Heaters LED Automatic scan sequence Ready LED Pump key Operation 4-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Starting the Melter Before starting the melter for the first time, confirm that the S melter is fully installed including any required...
Page 54 - Monitoring the Melter; Confirm that the Melter is Operating Correctly
Ready LED Operation 4-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Monitoring the Melter The melter provides indicators that allow you to: S Quickly confirm that the melter is operating correctly S Monitor the actual temperature of the tank group and each hoseand gun S Identif...
Page 55 - Monitor Component Temperatures
LEDs on component keys Operation 4-7 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Heated components with aset-point temperature of zero degrees areskipped during the automatic scan cycle. The set-point temperature of the tank andthe pump cannot be set independently. The time rem...
Page 58 - Monitor Melter Faults
Operation 4-10 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Monitor Melter Faults The melter alerts the operator to the faults listed in Table 4-2. Faults affectthe melter in one of three ways: the heaters turn off; the heaters remain on,but the fault condition persists; or the ...
Page 60 - How F4 Faults are Handled
Heater key Operation 4-12 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Monitor Melter Faults (contd) How F4 Faults are Handled When the melter detects an F4 fault: 1. The ready LED turns off and the red fault LED turns on. 2. All of the component key LEDs (tank, hose, and gun) t...
Page 64 - Adjusting Component Temperatures
Tank key Left display andscroll key Ready LED Operation 4-16 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Adjusting Component Temperatures You can adjust the set-point temperature of heated components using thefollowing methods: S Global—The tank and all hoses and guns are set t...
Page 68 - Using Melter Function Keys; Heater Key
Heater key Pump key Operation 4-20 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Using Melter Function Keys The control panel provides the following standard and special function keys: Standard function keys S Heater S Pump S Setup Special function keys S Seven-day clock S Standb...
Page 69 - Setup Key
Setup key Seven-day clock key Operation 4-21 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Setup Key Use the setup key to place the melter into and take the melter out ofthe setup mode. When the melter is placed into the setup mode, theautomatic scan stops and the left and right ...
Page 70 - Standby Key
Standby key Operation 4-22 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Standby Key Use the standby key to manually place the melter into, and take it out of, thestandby mode. Using the standby mode during periods of time whenthe melter is inactive helps conserve energy and allo...
Page 71 - Shutting Down the Melter
Melter control switch (on/off) Operation 4-23 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Shutting Down the Melter Shut the melter down when it will not be used for an extended period oftime. To shut the melter down 1. Switch the melter off. 2. Disable the guns as follows: S Ai...
Page 73 - Section 5; Maintenance
Maintenance 5-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 5 Maintenance WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation. Table 5-1 describes the preventive mainte...
Page 74 - Cleaning the Melter
Pump key Maintenance 5-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Relieving System Pressure Before disconnecting any hydraulic fitting or opening any pressurized port,always complete the following procedure to safely relieve hydraulic pressurethat may be trapped inside the m...
Page 76 - Replacing the Filter
Hot melt flow path Maintenance 5-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Replacing the Filter Some DuraBlue melters are equipped with a 100-mesh (0.15-mm)disposable hot melt filter. The filter removes debris and char from the hotmelt as it flows from the tank. Hot melt fl...
Page 78 - Cleaning the Tank
Pump key Maintenance 5-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Cleaning the Tank To avoid the problems that can occur when different hot melt materials aremixed or when hot melt char forms in the tank, clean the tank when: S changing to a different type of hot melt S exce...
Page 81 - Section 6; Troubleshooting
Troubleshooting 6-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 6 Troubleshooting WARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation. This section provides quick-refer...
Page 82 - Melter Faults
Troubleshooting 6-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Melter Faults Table 6-1 lists the four types of melter faults, potential causes, and expectedcorrective actions. Table 6-1 Faults Fault Code/Sub-code Fault Name Cause Corrective Action F1/None RTD The RTD for the c...
Page 84 - Pump Operating Variables
Troubleshooting 6-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Pump Operating Variables When diagnosing apparent melter malfunctions, it is helpful to understandthe following variables that control the status of the pump—enabled,disabled, running—and the associated indication ...
Page 86 - Using the Troubleshooting Flow Chart; Identifying Electrical Components
a b Troubleshooting question and actionblocks a) Question b) Action Troubleshooting 6-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Using the Troubleshooting Flow Chart The flow chart is designed to assist you in diagnosing and correcting acomplete or partial stop in hot melt o...
Page 89 - Gun Solenoid 2
Troubleshooting 6-9 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Gun Solenoid 2 Gun Solenoid 1 J1 Figure 6–1 TP2 (+) TP4 (–) CPU Power (green) CPU F ailure (red) 4.75 5.25 VDC P / N 1 0 2 6 6 6 2 Tank Heater (Left and Right)Thermostat (Center)Tank RTD (Bottom right) Main Board (...
Page 119 - Section 7; Parts; Using the Illustrated Parts List
Parts 7-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 7 Parts Using the Illustrated Parts List The parts lists provided in this section are organized into the followingcolumns: Item—Identifies illustrated parts that are available from NordsonCorporation. Part—Provides t...
Page 120 - Front Panel Service Kits
Parts 7-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Front Panel Service Kits Figure 7-1 Front panel service kit parts Item Part Description Quantity Note — 1031176 Service kit, panel, front, D4L, with tags — 1 - - - - - - S Panel, front 1 — 1031177 Service kit, panel, front, ...
Page 121 - Electrical Component Service Kits; Circuit Boards
Parts 7-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Electrical Component Service Kits Electrical components include circuit boards, fuses, thermostats, heaters,RTDs, and ribbon cables. Circuit Boards Figure 7-2 Circuit board service kit parts Item Part Description Quantity No...
Page 122 - Fuses
Parts 7-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Fuses Figure 7-3 Fuse service kit parts Item Part Description Quantity Note — 1031203 Service kit, fuses, main board — 1 105419 S Fuse, fast, 10 A, 250 VAC, 1 / 4 x 1 1 / 4 in., F1–F2 2 2 939955 S Fuse, slow, 2 A, 250 VAC, 5...
Page 123 - Ribbon Cables
Parts 7-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Thermostat, Heaters, and RTDs Item Part Description Quantity Note — 1028321 Service kit, thermostat, — NS - - - - - - S Thermostat, 00R, 500 degree, open-on-rise 1 NS - - - - - - S Screw, M4 x 6 2 NS - - - - - - S Compound, ...
Page 124 - Tank Strainer
Parts 7-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Tank Strainer 1 Figure 7-4 Tank strainer Item Part Description Quantity Note 1 1028330 Strainer, tank, D4L 1 1 1028334 Strainer, tank, D10L 1 1 1028336 Strainer, tank, D16L 1
Page 125 - Drive Assembly Service Kits
Parts 7-7 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Drive Assembly Service Kits Table 7-1 lists the motor, pump, and manifold service kits associated witheach melter part number. The seven-digit part number for your melter isprovided on the ID plate, which is located on the f...
Page 128 - Manifold
Parts 7-10 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Manifold Figure 7-6 Manifold service kit parts
Page 130 - Motor
Parts 7-12 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Motor WHITE ORANGE YELLOW BROWN 1 3 2 GRN/YEL 6 RED WHITE BLACK RED BLUE 7 4 BLACK Figure 7-7 1 / 6 and 1/4 hp motor service kit parts Item Part Description Quantity Note 1 1031211 Motor, 1 / 6 hp, with pigtail, 86 rpm 1 NS...
Page 134 - Software; Drain Valve Kit
Parts 7-16 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Optional Equipment Software Part Description Quantity 1018817 Kit, service, software ProBlue melter — - - - - - - S Firmware, ProBlue melter controller, main, PLCC 1 - - - - - - S Tool, chip removal, Connaccy 1 - - - - - - ...
Page 135 - Hose Support Kit; Automatic Pressure Control
Parts 7-17 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Hose Support Kit Part Description Quantity 1030539 Kit, support, hose, double — - - - - - - S Bracket, support, hose, single 2 - - - - - - S Nut, hex, M5, Nylok 2 - - - - - - S Washer, flat, oversized, 5 2 - - - - - - S Cuf...
Page 137 - Section 8; General Specifications
Technical Data 8-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Section 8 Technical Data General Specifications Item Data Note Weight of empty melter D4L 42 kg (92 lb) D10L 76 kg (168 lb) D16L 80 kg (176 lb) Weight of melter with full tank D4L 46 kg (101 lb) D10L 86 kg (190 lb) ...
Page 138 - Electrical Specifications
Technical Data 8-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Electrical Specifications Item Data Note Hose/gun heating capacity 2 hose/gun pairs Control temperature range (240 and 120 VAC) 40 to 230 ° C (100 to 450 ° F) Control temperature accuracy 0.5 ° C ( 1 ° F) A IP ratin...
Page 139 - Dimensions; D4L Melter
Technical Data 8-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Dimensions D4L Melter Figure 8-1 D4L melter dimensions D10L and D16L Melter Figure 8-2 D10L/D16L melter dimensions
Page 141 - Conduit Penetration Sizes
Technical Data 8-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Conduit Penetration Sizes D10/D16 D4 Figure 8-4 Electrical enclosure conduit penetrations
Page 143 - Appendix; Calculating Melter Power Requirements
Calculating Melter Power Requirements A-1 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Appendix A Calculating Melter Power Requirements Before locating the melter on the production floor or attaching hoses andguns to the melter, you must calculate the electrical power required b...
Page 148 - Total Hours with Heaters On; Change History Log
Operating Parameters B-2 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Standard 1 Total Hours with Heaters On (Noneditable) Description: A non editable value that indicates the total number of hours that theheaters have been on. Value: 9999 (control panel) and 999,999 on the web ...
Page 149 - Ready Delay Time
Operating Parameters B-3 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 4 Ready Delay Time Description: The amount of time that will elapse after all of the components havereached their set-point temperature before the ready LED will turn on.The ready delay time only functions whe...
Page 150 - Change Hose 1 Output to Electric Gun Activation
Operating Parameters B-4 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Standard (contd) 12 Change Hose 1 Output to Electric Gun Activation Description: Changes the proportioned 240 VAC current that is provided to the hose 1heater to a switched 240 VAC current that is used to acti...
Page 151 - Over Temperature Delta
Operating Parameters B-5 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 21 Over Temperature Delta Description: The number of degrees that the temperature of any component canincrease over its assigned set-point temperature before an overtemperature fault (F3) will occur. Value: 5 ...
Page 152 - Manual Standby Time
Operating Parameters B-6 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Standard (contd) 26 Manual Standby Time Description: The amount of time that the melter will remain in the standby mode afterthe standby key is pressed. Value: 0 to 180 minutes Resolution: 1 minute Default Val...
Page 155 - Example 1
Operating Parameters B-9 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Example 1 To turn the heaters on at 0600 and turn them off at 0015 every day of theweek: Par 55 = 0600Par 56 = 0015Par 60 = – – – –Par 61 = – – – –Par 71 through 77 = 1 Example 2 To turn the heaters on at 0700...
Page 156 - Current Day
Operating Parameters B-10 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Seven-day Clock (contd) 50 Current Day Description: Used to set the current day of the week. Value: 1 to 7 (1 = Monday, 2 = Tuesday, etc.) Resolution: 1 Default Value: — Format: — Use: Refer to Section 4, Ope...
Page 157 - Schedule 1 Enter Standby; Schedule 1 Exit Standby; Schedule 2 Heaters On
Operating Parameters B-11 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 57 Schedule 1 Enter Standby Description: Used to set the time that the melter will enter the standby mode duringschedule 1. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hou...
Page 158 - Schedule 2 Heaters Off; Schedule 2 Exit Standby
Operating Parameters B-12 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Seven-day Clock (contd) 61 Schedule 2 Heaters Off Description: Used to set the time that the clock will turn off the heaters duringschedule 2. Value: 0000 to 2359, - - - - Resolution: 1 e Default Value: - - -...
Page 159 - Schedule 3 Heaters On; Schedule 3 Heaters Off; Schedule 3 Enter Standby
Operating Parameters B-13 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 65 Schedule 3 Heaters On Description: Used to set the time that the clock will turn on the heaters duringschedule 3. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Value: - - - - Format: Hours, Hou...
Page 160 - Schedule 3 Exit Standby; Schedules for Monday
Operating Parameters B-14 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Seven-day Clock (contd) 68 Schedule 3 Exit Standby Description: Used to set the time that the melter will exit the standby mode duringschedule 3. Value: 0000 to 2359, - - - - Resolution: 1 minute Default Valu...
Page 161 - Schedules for Tuesday
Operating Parameters B-15 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 72 Schedules for Tuesday Description: Used to select which schedule(s) should be used on Tuesday. Value: 0 – Remain at last clock transition1 – Use just schedule 12 – Use just schedule 23 – Use just schedule ...
Page 162 - Schedules for Thursday
Operating Parameters B-16 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 Seven-day Clock (contd) 74 Schedules for Thursday Description: Used to select which schedule(s) should be used on Thursday. Value: 0 – Remain at last clock transition1 – Use just schedule 12 – Use just schedu...
Page 163 - Schedules for Saturday
Operating Parameters B-17 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 76 Schedules for Saturday Description: Used to select which schedule(s) should be used on Saturday. Value: 0 – Remain at last clock transition1 – Use just schedule 12 – Use just schedule 23 – Use just schedul...
Page 164 - PID Selection; PID Selection for Hose/Gun Receptacles 1 and 2
Operating Parameters B-18 Part 1032059B E 2003 Nordson Corporation Manual 41-DURABLUE-MA-02 PID Selection 80–91 PID Selection for Hose/Gun Receptacles 1 and 2 Description: Used to change the preset PID selections. Use parameter 80 to selectthe value for hose 1, parameter 81 to select the value for g...
