Page 2 - Diesel engine exhaust and some of; PROPOSITION 65 WARNING
PAGE 2 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) Diesel engine exhaust and some of PROPOSITION 65 WARNING
Page 3 - NOTE PAGE
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 3 NOTE PAGE
Page 4 - Specification and part number
PAGE 4 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TABLE OF CONTENTS Proposition 65 Warning ........................................... 2Table of Contents .................................................... 4Parts Ordering Procedure ...............................
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 5 PARTS ORDERING PROCEDURES www .mqpo w e r .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: R Dealer Account Numbe...
Page 6 - RULES FOR SAFE OPERATION
PAGE 6 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injur y or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for i...
Page 7 - Never
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 7 ■ This welder/AC generator is equipped with a ground terminal for your protection. Always complete the grounding path fromthe welder/AC generator to an external grounding source. ■ NEVER operate this welder/AC...
Page 8 - OPERATION AND SAFETY DECALS
PAGE 8 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) OPERATION AND SAFETY DECALS Machine Safety Decals The TLW-300SS welder/AC generator is equipped with a number of safety decals. These decals are provided for operator safetyand maintenance information. The illus...
Page 10 - TLW-300SS — SPECIFICATIONS
PAGE 10 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TLW-300SS — SPECIFICATIONS The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test cord J607. The above ...
Page 11 - TLW-300SS — GENERAL INFORMATION
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 11 TLW-300SS — GENERAL INFORMATION TLW-300SS FAMILIARIZATION Generator The MQ Power Model TLW-300SS welder/AC generator canprovide 280 amps of welding current. When used as agenerator, can provide a maximum of 1...
Page 12 - TLW-300SS — DIMENSIONS
PAGE 12 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) Figure 1. TLW-300SS Dimensions TLW-300SS — DIMENSIONS
Page 16 - Suspension; TLW-300SS —TRAILER SAFETY GUIDELINES
PAGE 16 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ver y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires...
Page 17 - Lug Nut Torque Requirements
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 4 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M ...
Page 19 - Towing Safety Precautions
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 19 TLW-300SS —TOWING To reduce the possibility of an accident while transportingthe generator on public roads, always make sure the trailer(Figure 4) and the towing vehicle are in good operatingcondition and bot...
Page 20 - TLW-300SS — CONTROLS AND INDICATORS
PAGE 20 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) Figure 5. Controls and Indicators TLW-300SS — CONTROLS AND INDICATORS
Page 22 - TLW-300SS — OUTPUT TERMINAL OVERVIEW
PAGE 22 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TLW-300SS — OUTPUT TERMINAL OVERVIEW Figure 7. Duplex Receptacle Detail Figure 6. Output Terminal Panel Figure 8. GFCI Test Button 120 Volt Receptacle One GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacleis prov...
Page 23 - TLW-300SS — INSTALLATION; Outdoor Installation
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 23 TLW-300SS — INSTALLATION Outdoor Installation Install the welder/AC generator in a location where it will notbe exposed to rain or sunshine. Make sure the Welder/ACgenerator is on secure level ground so it ca...
Page 24 - main
PAGE 24 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) General Inspection Prior to Operation The TLW-300SS utilizes a welder/AC generator that hasbeen thoroughly inspected and accepted prior to shipmentfrom the factory. However, be sure to check for damagedparts or...
Page 25 - Kubota Engine Operator's Manual; li
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 25 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the welder/AC generatoris level. With the dipstick inserted all the way, but withoutbeing ...
Page 26 - C A U T I O N
PAGE 26 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TLW-300SS — PRE-SETUP Operation in Freezing Weather When operating in freezing weather, be certain that the properamount of antifreeze has been added. See Table 10 forantifreeze operating temperatures. Day-to-d...
Page 27 - TLW-300SS — INSTRUMENTATION
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 27 TLW-300SS — INSTRUMENTATION Power Outlets The welder/AC generator has the following single-phase 60Hz, 120/240 volt receptacles. Single Phase One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp) One Twist Lock-Non-NEM...
Page 28 - TLW-300SS — LOAD APPLICATION; Single Phase Load
PAGE 28 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TLW-300SS — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the welder/ACgenerator and equipment to insure the wattage, amperageand frequency requirements are satisfactorily supplied...
Page 29 - Welding Cables and Polarities; TLW-300SS— WELDER OPERATING INSTRUCTIONS; ALWAYS; NEVER; il
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 29 Welding Cables and Polarities Connect the welding cables (Figure 11) to the welder's outputterminals located on the control panel. The output terminalshave (+) and (-) polarities. Select the appropriate polar...
Page 30 - Duty Cycle
PAGE 30 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TLW-300SS— WELDER OPERATING INSTRUCTIONS Duty Cycle The welder is rated at 100% duty cycle at 280 amps.However, the duty cycle depends upon the welding current.Select the appropriate duty cycle from Table 13 to...
Page 31 - TLW-300SS — ENGINE OPERATING INSTRUCTIONS
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 31 TLW-300SS — ENGINE OPERATING INSTRUCTIONS Check the fuel level on the fuel gauge. When fuel is low, fill the fuel tankwith clean fresh DIESEL FUEL . If fuel spillage occurs, wipe up the spilled gasoline c...
Page 32 - TLW-300SS — MAINTENANCE
PAGE 32 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) Generator Storage For storage of the welder/AC generator for over 30 days, thefollowing is required: Drain the fuel tank completely. Run the engine until all the gasoline is completely consumed. Completel...
Page 42 - EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
PAGE 42 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if ther...
Page 43 - Description; TLW-300S — SUGGESTED SPARE PARTS
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 43 TLW-300SS W/KUBOTA D722EB DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 4 ......... 0601820152 ..... CONDENSER1 ......... 0601821270 ..... TRANSISTOR2 ......... 0601821391 ..... RECTIFIER1 ......... 0601840...
Page 70 - KUBOTA D722EB —CRANKCASE ASSY.
PAGE 70 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —CRANKCASE ASSY. CRANKCASE ASSY.
Page 72 - KUBOTA D722EB —OIL PAN ASSY.
PAGE 72 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) OIL PAN ASSY. KUBOTA D722EB —OIL PAN ASSY.
Page 74 - KUBOTA D722EB —CYLINDER HEAD ASSY.
PAGE 74 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —CYLINDER HEAD ASSY. CYLINDER HEAD ASSY.
Page 76 - KUBOTA D722EB —GEAR CASE ASSY.
PAGE 76 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —GEAR CASE ASSY. GEAR CASE ASSY.
Page 78 - KUBOTA D722EB —AIR CLEANER ASSY.
PAGE 78 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —AIR CLEANER ASSY. AIR CLEANER ASSY.
Page 79 - REPLACES
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 79 NO. PART NO. ITEM QTY. REMARKS KUBOTA D722EB —AIR CLEANER ASSY. AIR CLEANER ASSY. 010 1558911010 AIR CLEANER ASSY. .................... 1 ........... INCLUDES ITEMS W/ * REPLACES 1556211010 020 * 1554511150 A...
Page 80 - KUBOTA D722EB —INLET MANIFOLD ASSY.
PAGE 80 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —INLET MANIFOLD ASSY. INLET MANIFOLD ASSY.
Page 81 - ITEM
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 81 KUBOTA D722EB —INLET MANIFOLD ASSY. INLET MANIFOLD ASSY. NO. PART NO. ITEM QTY. REMARKS 010 1747211770 INLET MANIFOLD ASSY. 1 020 1733173342 WATER RETURN PIPE 1 030 1586111820 INLET MANIFOLD GASKET 1 040 0102...
Page 82 - KUBOTA D722EB —EXHAUST MANIFOLD ASSY.
PAGE 82 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —EXHAUST MANIFOLD ASSY. EXHAUST MANIFOLD ASSY.
Page 84 - KUBOTA D722EB —VALVE AND ROCKER ARM ASSY.
PAGE 84 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —VALVE AND ROCKER ARM ASSY. VALVE AND ROCKER ARM ASSY.
Page 86 - KUBOTA D722EB —HEAD COVER ASSY.
PAGE 86 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —HEAD COVER ASSY. HEAD COVER ASSY.
Page 88 - KUBOTA D722EB —DIPSTICK ASSY.
PAGE 88 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —DIPSTICK ASSY. DIPSTICK ASSY.
Page 91 - KUBOTA D722EB —MAIN BEARING CASE ASSY.
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 91 KUBOTA D722EB —MAIN BEARING CASE ASSY. MAIN BEARING CASE ASSY. NO. PART NO. ITEM QTY. REMARKS 010 1685104090 MAIN BEARING CASE ASSY. 1 020 1584104540 BEARING CASE BOLT 2 030 1585204360 BEARING CASE GASKET 1 0...
Page 92 - KUBOTA D722EB —CAMSHAFT ASSY.
PAGE 92 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —CAMSHAFT ASSY. CAMSHAFT ASSY.
Page 94 - KUBOTA D722EB —PISTON AND CRANKSHAFT ASSY.
PAGE 94 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —PISTON AND CRANKSHAFT ASSY. PISTON AND CRANKSHAFT ASSY.
Page 96 - KUBOTA D722EB —FLYWHEEL ASSY.
PAGE 96 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —FLYWHEEL ASSY. FLYWHEEL ASSY.
Page 98 - KUBOTA D722EB —FUEL CAMSHAFT ASSY.
PAGE 98 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —FUEL CAMSHAFT ASSY. FUEL CAMSHAFT ASSY.
Page 105 - KUBOTA D722EB —NOZZLE HOLDER GLOW PLUG ASSY.
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 105 NOZZLE HOLDER GLOW PLUG ASSY. NO. PART NO. ITEM QTY. REMARKS KUBOTA D722EB —NOZZLE HOLDER GLOW PLUG ASSY. 010 1586242502 OVERFLOW PIPE ASSY. 1 020 1584142500 OVERFLOW PIPE ASSY. .............. 1 ........... ...
Page 106 - KUBOTA D722EB —INJECTION PUMP ASSY.
PAGE 106 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —INJECTION PUMP ASSY. INJECTION PUMP ASSY.
Page 108 - KUBOTA D722EB —INJECTION PUMP COMP. ASSY.
PAGE 108 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —INJECTION PUMP COMP. ASSY. INJECTION PUMP COMP. ASSY.
Page 110 - KUBOTA D722EB —FUEL FILTER ASSY.
PAGE 110 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —FUEL FILTER ASSY. FUEL FILTER ASSY.
Page 112 - KUBOTA D722EB —FUEL PUMP ASSY.
PAGE 112 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —FUEL PUMP ASSY. FUEL PUMP ASSY.
Page 114 - KUBOTA D722EB —GOVERNOR ASSY.
PAGE 114 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —GOVERNOR ASSY. GOVERNOR ASSY.
Page 116 - KUBOTA D722EB —SPEED CONTROL PLATE ASSY.
PAGE 116 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —SPEED CONTROL PLATE ASSY. SPEED CONTROL PLATE ASSY.
Page 117 - KUBOTA D722EB—SPEED CONTROL PLATE ASSY.
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 117 SPEED CONTROL PLATE ASSY. NO. PART NO. ITEM QTY. REMARKS KUBOTA D722EB—SPEED CONTROL PLATE ASSY. 010 1G30157000 SPEED CONTROL PLATE COMP. 1 ........... INCLUDES ITEMS W/ * 020 * 1584157110 SPEED CONTROL PLAT...
Page 118 - KUBOTA D722EB —STOP SOLENOID ASSY.
PAGE 118 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —STOP SOLENOID ASSY. STOP SOLENOID ASSY.
Page 120 - KUBOTA D722EB —STARTER ASSY.
PAGE 120 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —STARTER ASSY. STARTER ASSY.
Page 122 - KUBOTA D722EB —STARTER COMPONENT ASSY.
PAGE 122 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —STARTER COMPONENT ASSY. STARTER COMPONENT ASSY.
Page 124 - KUBOTA D722EB —DYNAMO ASSY.
PAGE 124 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —DYNAMO ASSY. DYNAMO ASSY.
Page 126 - KUBOTA D722EB —WATER FLANGE ASSY.
PAGE 126 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —WATER FLANGE ASSY. WATER FLANGE ASSY.
Page 128 - KUBOTA D722EB —WATER PUMP ASSY.
PAGE 128 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —WATER PUMP ASSY. WATER PUMP ASSY.
Page 130 - KUBOTA D722EB — WATER PIPE ASSY.
PAGE 130 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB — WATER PIPE ASSY. WATER PIPE ASSY.
Page 131 - KUBOTA D722EB —WATER PIPE ASSY.
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 131 WATER PIPE ASSY. NO. PART NO. ITEM QTY. REMARKS KUBOTA D722EB —WATER PIPE ASSY. 010 1584172860 WATER PIPE 1 020 1588172870 WATER PIPE 1 030 1584191510 STUD 1 040 0205650060 NUT 1 050 0451260060 LOCK WASHER 1...
Page 132 - KUBOTA D722EB —STARTER SWITCH ASSY.
PAGE 132 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —STARTER SWITCH ASSY. STARTER SWITCH ASSY.
Page 134 - KUBOTA D722EB —PISTON KIT AND ACCESSORIES ASSY.
PAGE 134 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) KUBOTA D722EB —PISTON KIT AND ACCESSORIES ASSY. PISTON KIT AND ACCESSORIES ASSY.
Page 136 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 136 — TLW-300SS WELDER/AC GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (04/07/10) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All ship...
Page 137 - NOTES
TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS MANUAL— REV. #2 (04/07/10) — PAGE 137 NOTES
Page 138 - HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; MULTIQUIP CORPORATE OFFICE
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced,...
