Page 3 - Conventions; NOTE
3 Conventions Throughout this manual, the following conventions are used to indicateimportant information. ! NOTE Text set off like this presents clarifying information, specificinstructions, commentary, sidelights, or interesting points ofinformation. CAUTION Text set off like this indicates that f...
Page 4 - WARNING; CALIFORNIA – Proposition 65 Warning
4 WARNING CALIFORNIA – Proposition 65 Warning Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to the State of California to cause cancer, birth defects and other reproductive har...
Page 6 - PTO D
6 MAINTENANCE............................................................................................................. 41 R EMOVABLE G UARDS AND A CCESS P ANELS ...................................................................41 B ELTS A ND P ULLEYS ...............................................
Page 7 - SAFETY; FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
7 SAFETY FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others. SAFETY MESSAGE ALERT SYMBOLS The three (3)...
Page 8 - Accidental Starting
8 HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide gas iscolorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or structure that does not provide ample free flow air. Explosive Fuel Motor fuels are highly fla...
Page 9 - ALWAYS; Guards and Covers; NEVER
9 ALWAYS wear approved respiratory protection. Guards and Covers Rotating Blades Respiratory Hazard Sight and Hearing Hazard NEVER operate the saw without blade guards and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulati...
Page 10 - This; Over Speed Conditions
10 Equipment Damage Messages Skin Injection Hazard NEVER use your hand to find hydraulic leaks. Use a piece of wood or cardboard. Hydraulic fluid injected into the skin must be treated by a knowledgeable physician immediately or severe injury or death can occur. Other important messages are provided...
Page 11 - RULES FOR SAFE OPERATION; before; General Safety Warnings
11 RULES FOR SAFE OPERATION Most accidents involving product operation, maintenance and repair are causedby failure to observe basic safety rules and precautions. Accidents can often beavoided by recognizing potentially hazardous situations before an incident occurs. General Safety Warnings WARNING ...
Page 13 - General Safety Precautions; CAUTION
13 General Safety Precautions CAUTION § ALWAYS read, understand, and follow procedures in theOperator’s Manual before attempting to operate the equipment. § Be sure the operator is familiar with proper safety precautionsand operating techniques before using the saw. § Make sure the operating area is...
Page 14 - BLADE SAFETY
14 BLADE SAFETY WARNING § ALWAYS inspect diamond blades before each use. The bladeshould exhibit no cracks, dings, or flaws in the steel centered coreand/or rim. Center (arbor) hole must be undamaged and true. § Examine blade flanges for damage, excessive wear andcleanliness before mounting blade. B...
Page 15 - SAW TRANSPORTATION SAFETY; EMERGENCIES
15 SAW TRANSPORTATION SAFETY CAUTION § Use appropriate lifting equipment to ensure the safe movement ofthe saw. § DO NOT use the handle bars and/or front pointer as lifting points. § NEVER attempt to tow the untrailered saw behind a vehicle. § NEVER transport the saw with the blade mounted. EMERGENC...
Page 16 - MACHINE OPERATION AND SAFETY DECALS
16 MACHINE OPERATION AND SAFETY DECALS The Multiquip SP-6065 Saw is equipped with a number of operation and safetydecals. Should any of these decals become unreadable, replacements can beobtained from your dealer. KEEP HANDS CLEAR WARNING! KEEP FEET CLEAR WARNING When Larger Blade and Guardis Instal...
Page 17 - Serial Tag; Record your; ENGINE; model, specification number and serial number here:; SERIAL TAG; is bonded to the panel forward of the console, (between the
17 Serial Tag Fig. 1 — Serial Tag ! NOTE For future reference, fill in the model number and serial number ofyour saw in the spaces on the label above. The serial tag contains the model number and serial number of the saw. Thisinformation details all parts that were included with the saw when it wass...
Page 19 - PERATION; Before Starting; Before starting the saw, carefully follow the checklist below:
19 O PERATION Before Starting Before starting the saw, carefully follow the checklist below: r Securely install the Belt Guard (2). r Fully slide on the Collar Guard (3). r Verify that proper-sized Blade Guard (4) is fully installed on the BladeGuard mounting tab. r Confirm the rear and side access ...
Page 20 - Engine Power, Cutting Power & Sheave Size; If; Ratios greater than 1 : 1 also have the beneficial effect of
20 Engine Power, Cutting Power & Sheave Size The cutting capability of your saw is a relationship between engine power (asreflected in the engine RPM) and the speed (RPM) of the Blade Shaft. Thegasoline engine of the SP-6065 runs at 2800 RPM (full load). If 2800 RPM was a desirable Blade Shaft s...
Page 21 - cutting conditions you work under
21 Typically, however, the ratios are not used to design a level of torque; they areused to create a saw with the optimum blade speed (blade Shaft RPM) for you.The major factors are: ♦ diameter of blade(s) you commonly use, and ♦ cutting conditions you work under We can also tailor the Blade Shaft R...
Page 23 - Installing the Blade; Verify that blade collars are clean and undamaged.
23 Installing the Blade The blade can be mounted on either side of the saw to accommodate differentcutting jobs.1. Raise the saw so that the blade will clear the ground when installed. 2. Verify that blade collars are clean and undamaged. 3. Insert the bushing and mounting bolt through the outer col...
Page 24 - Stacking Blades for Wide Cuts
24 Stacking Blades for Wide Cuts WARNING NEVER attempt to stack blades beyond the capacity of the Kitsdescribed here. NEVER operate the saw without blade guards inplace. Combining (stacking) blades together to make wide cuts requires an optionalBushing Extension Kit. • Kit #18501 allows blade stacki...
Page 25 - Installing and Removing the Blade Guard; Installing the Blade Guard; Connect the water delivery hose to the Blade Guard.
25 Installing and Removing the Blade Guard Blade Guards are “ambidextrous” – that is, they can be installed on either side ofthe saw. Installing the Blade Guard 1. Slide the Blade Guard Mounting Clip onto the Guard Mounting Tab on theframe. 2. Connect the water delivery hose to the Blade Guard. ♦ En...
Page 26 - Blade Guard Water Supply; Removing the Blade Guard
26 Blade Guard Water Supply Verify that the water hose on the saw is connected to the Blade Guard and thatthe water pipes are pointed into both Blade Collars. CAUTION Make sure that the 90º outlets of the water tubes point toward thelower portion of the blade collars, aimed at the delivery ports, fo...
Page 27 - Installing the Collar Guard; Slide the Collar Guard (1) onto the Guard Mounting Tab on the frame.
27 Installing the Collar Guard The Collar Guard protects unused Blade Collars.1. Slide the Collar Guard (1) onto the Guard Mounting Tab on the frame. 2. Verify that the unused Blade Collar (2) is secured to the Blade Shaft, bytightening the mounting bolt (3). Fig. 9 — The Collar Guard, Installed Col...
Page 28 - Water Supply and Control
28 Water Supply and Control CAUTION § To prevent damage to the impeller of a belt driven water pump , do not run the engine with the water pump switch on, unless thewater supply is connected and water is flowing. § When storing the saw during freezing weather, blow out the water lines to prevent dam...
Page 29 - Control Panel
29 Control Panel Fig. 11 — The Control Panel AuxiliarySwitch LightSwitch Voltmeter Throttle Ignition SwitchON-OFF PlungeButton OperatingInstructions Speed ControlJoystick Water Pump Switch(Option) MaintenanceInformation Water FlowControl DepthIndicator Engine StatusIndicator Drive Disengage Depth St...
Page 30 - Handlebars
30 Handlebars The handlebars are adjustable to three different angles, for optimum operatorcontrol, and can also be slid fully inward for storage. Once handlebars areadjusted, lock them into position by tightening the lock knob on each side. Fig. 12 — Handlebar Positions (Similar to illustration) Us...
Page 31 - Fueling the Saw
31 Fueling the Saw The saw features a 10-gallon, clear, molded plastic fuel tank with a sight gauge,central drain, and shutoff valve. The gas tank cap is located at the front of thecontrol console. CAUTION § Be sure the engine is turned off prior to fueling the saw. § Do not spill fuel on control pa...
Page 32 - Starting and Stopping the Engine; Move the speed control joystick to NEUTRAL position.; To stop the engine, turn the ignition switch to the OFF position
32 Starting and Stopping the Engine CAUTION § Do not leave the saw unattended while the engine is running. § Do not start, park, or leave the saw unattended on a slope. § If the saw has an optional water pump, do not run the saw dry with the water pump switch ON — otherwise the pump impellers will b...
Page 33 - Block Heaters; Draining the Water System; Pointer Adjustment
33 Block Heaters Optional Block Heaters, (installed directly on the crankcase), are operated byplugging them into an electrical outlet via an extension cord. Do not use whenlow temperatures are above 20°F. The block heater is NOT thermostaticallycontrolled and should be used only prior to intended u...
Page 35 - Lower the blade until it just touches the cutting surface.
35 Raise — Lower Controls This saw uses a 12-volt hydraulic pump and cylinder to raise and lower theblade. The SP 6065 saw has a plunge button and a raise button. Controls arelocated on the joystick handle. Fig. 16 — Joystick Handle - Controls 1. To lower the blade to the cut, push the button on the...
Page 36 - Setting the Depth Stop; Open the Depth Stop Valve.
36 Setting the Depth Stop This saw uses a hydraulic Depth Stop to position and lock the blade at thedesired cut depth.1. With the blade raised several inches off the ground, open the Depth StopValve to allow the cylinder to “pump out”. 2. Close the Depth Stop Valve. The system is now “preloaded” and...
Page 37 - Drive System; Drive System Controls
37 Drive System This saw has a cable-controlled Hydro-Gear hydrostatic powered transaxle withinfinite F-N-R speed adjustment via a joystick controller. The saw is designedwith locked axle drive, and can travel at speeds up to 300 feet per minute. Drive System Controls The panel-mounted joystick cont...
Page 38 - Transaxle
38 Transaxle The Hydro-Gear hydrostatic-powered transaxle has no chains, sprockets or opengears to service. There is a simple cable control. The remote filter promotes longlife and easy maintenance. Fig. 19 — The Transaxle Drain Plug
Page 41 - AINTENANCE; Removable Guards and Access Panels; Replace guards and panels prior to starting the engine.
41 M AINTENANCE This saw has many service-saving features, such as fully enclosed oil bathlubricated Blade Shaft bearings, which require no daily lubrication. ! NOTE Level the saw frame surface prior to service to get accurate oil levelreadings. Removable Guards and Access Panels For ease of service...
Page 42 - Belts and Pulleys
42 Belts and Pulleys Belt Qty Part Number Blade Shaft Drive Belt 2 Part # 520009 Jackshaft Belt 1 Part # 521012 Transaxle Drive Belt 1 Part# 521004 Water Pump Option Belts 1 Part# 521006 Part# 521008 Fig. 24 — Belt Locations V-Belt Tension Ideal V-Belt tension is the lowest tension at which the belt...
Page 43 - Adjusting Blade Shaft Drive Belt Tension
43 Adjusting Blade Shaft Drive Belt Tension ! NOTE When tightening or loosening drive belts, raise the saw to reducestress on the tensioning system, and gravity will assist you by pullingthe engine backwards slightly. 1. Access the Panel on the side of the saw, loosen the Engine Mount LockBolts to a...
Page 44 - DO NOT; Replacing the Blade Shaft Belt:
44 2. Loosen the jam nut on the Single Point Belt Tension Bolt. Fig. 26— Single Point Belt Tension Bolt 3. Adjust drive belt to the desired tension. DO NOT over tighten. 4. Tighten the Engine Mount Lock Bolt. 5. Turn the Single Point Tension Bolt until the head of the bolt no longertouches the frame...
Page 45 - Rotary Belt Tensioner; Loosen the Bolt Head.
45 Rotary Belt Tensioner The Rotary Belt Tensioner system uses a 3/4”-headed bolt and a 15/16” or 1”nut to set belt tension by positioning an arm between the Tensioner Pulley andthe Tensioner Base. Ridges on the Base mark the amount of tension. 1. Loosen the Bolt Head. 2. Rotate the Tensioner Nut cl...
Page 46 - Blade Shaft Maintenance; Blade Shaft Replacement
46 Blade Shaft Maintenance The fully enclosed Blade Shaft eliminates most maintenance. However, shouldthe Blade Shaft need service or repair, contact Multiquip for details. Fig. 28 — Blade Shaft Blade Shaft Replacement To assure correct Blade Shaft/Wheel alignment it is recommended that thisoperatio...
Page 47 - Blade Collar Removal/Installation; Removing the Inner Blade Collar
47 Blade Collar Removal/Installation Correct removal or installation of the Inner Blade Collar or Flange requires theCollar Puller (option Part Number 18503) shown in Figure 31. WARNING Follow instructions closely to prevent injury from flying Blade Collars!Because of the tapered fit between Blade C...
Page 48 - Installing the Inner Blade Collar; Ensure that the Drive Key is in place.
48 Installing the Inner Blade Collar 1. Ensure that the tapered portion of the Blade Shaft, and the Inner Blade Collarare perfectly clean and free of burrs or indentations. Clean and repair asnecessary 2. Ensure that the Drive Key is in place. 3. Slide the Inner Collar onto the tapered portion of th...
Page 49 - indicator dial on the face of the Collar.; tolerance is .003” run out
49 5. Loosen the Mounting Bolt and remove the Outer Collar and Bushing. 6. Inspect the Inner Collar to ensure the proper seating of the tapered fit. ♦ The Inner Collar should be seated between .030” and 0.0” (flush) to the end of the Blade Shaft. Fig. 31 — Proper seating of the Inner Collar on the B...
Page 50 - Circuit Breakers; Maximum Cut Depth Adjustment; Park the blade-less saw on a flat and level surface.
50 Circuit Breakers Three thermal circuit breakers are located inside the top of the Console. Fig. 32 — Circuit Breaker location Under normal circumstances circuit breakers do not require service; they areautomatically re-set when an overload condition is corrected. If a breaker iscycling on/off, lo...
Page 51 - Lubrication; This saw has five grease fittings on the front axle assembly.
51 Lubrication This saw has five grease fittings on the front axle assembly. • Front axle pivot bearings (F1 & F3) • Hydraulic lift cylinder ends (F2, and far end of cylinder) • Depth Stop Pivot Plate (F4) These fittings are easily accessed by raising the saw half way up, and then liftingthe rea...
Page 52 - Engine; Check air filters daily, replace as required.; Do Not; Change engine oil and filter every 50 hours of operation; Air and Oil Filter Chart
52 Engine The Model SP-6065 features a xx HP xx gasoline engine. See the engine manualfor service details and oil recommendations. • Check air filters daily, replace as required. • Check engine oil level daily. ♦ Level the frame prior to service to get an accurate reading. ♦ Do Not over-fill with oi...
Page 53 - PTO Drive Maintenance; Remove the Drive Belt (see Replacing the Blade Shaft Drive Belt).
53 PTO Drive Maintenance Disassembly of the PTO Drive and replacement of the PTO DriveSheave/Bearing Assembly requires the PTO Bearing Puller (P/N 18610). The Sheave/Bearing Assembly is not serviceable and must bereplaced as a complete unit.1. Remove the Drive Belt (see Replacing the Blade Shaft Dri...
Page 54 - Re-Assembling the PTO Drive; Clean and inspect all parts.
54 Fig. 36 — PTO Drive Sheave/Bearing Assembly Re-Assembling the PTO Drive 1. Clean and inspect all parts. 2. Use a press to push the new Bearing/Sheave assembly onto the BearingSupport (9) until the bearings contact the shoulder of the Support. 3. Use a sharp pointed awl or similar tool to install ...
Page 55 - Replacing the Battery; Remove Engine Guard and Upper Belt Guard.
55 Replacing the Battery This saw uses a Group 75, 12-Volt, 1000 cold cranking amp battery. To replacethe battery: 1. Remove Engine Guard and Upper Belt Guard. 2. Loosen the Rotary Tensioner and remove the Transaxle Belt. 3. Loosen the two Engine Mount Lock Bolts and the Single Point BeltTension Bol...
Page 56 - Raise/Lower Troubleshooting
56 Raise-Lower System This saw uses a 12-volt hydraulic pump and hydraulic cylinder to power theraise-lower system. ♦ Level frame prior to service to get an accurate reading. ♦ Check oil level daily. ♦ Fill the reservoir half to two-thirds full when cold ♦ Use 5W-30 premium grade engine oil. 4 5 3 2...
Page 57 - Joystick Tension Adjustment; Tighten pivot #1 until the handle is close to the desired “feel”.
57 Joystick Tension Adjustment The speed control joystick uses friction adjustment to provide the preferred“feel”: 1. Using a ¼” Allen wrench and 9/16” wrench, loosen both pivot bolts untilthey can be turned by hand. Pivot #1 only requires a 9/16” wrench, as theAllen nut side is welded in place. 2. ...
Page 58 - Hydraulic System Maintenance; The hydraulic system consists of:; Routine Maintenance; Check oil level daily.; Change oil and filter annually.
58 Hydraulic System Maintenance The hydraulic system consists of: § Blade Shaft § Hydraulic Pump § Transaxle § Hydraulic Manifold § Depth Stop Cylinder & Valve § Hydraulic Filter § Lift Cylinder § Oil Fill/ System Vent Routine Maintenance • Check oil level daily. ♦ Level the saw frame prior to s...
Page 59 - Draining & Filling the Hydraulic System; To drain the hydraulic system:; Remove the used oil filter.
59 Draining & Filling the Hydraulic System To drain the hydraulic system: 1. Remove the drain plug from the bottom of the Blade Shaft housing and thebottom of the Transaxle. Fig. 43 — Hydraulic System Drains 2. Collect and dispose of the used oil in an environmentally friendly manner. 3. Remove ...
Page 60 - To fill the hydraulic system with oil:; The reservoir will need filling several times.; Tips; Remove the oil reservoir cap to speed oil draining.
60 To fill the hydraulic system with oil: 1. Add oil to the system reservoir. • The reservoir will need filling several times. 2. Run the engine for a couple minutes to cycle oil throughout the system. • Add more oil as required. 3. Repeat as necessary. Tips • It takes 3-4 quarts to fill the hydraul...
Page 61 - Bleeding the Depth Stop Cylinder
61 Bleeding the Depth Stop Cylinder After changing the hydraulic system oil, or after disturbing the Depth StopCylinder plumbing, air may become trapped in the system and cause the DepthStop Cylinder to work improperly. To remedy the situation, the Depth StopCylinder must be bled to remove trapped a...
Page 62 - Drive Wheel Alignment
62 Drive Wheel Alignment Below is the technique recommended for aligning the wheels. Distance X is thesame on both sides; the Front Wheel and Blade shaft axles must be at right anglesto the frame edge. Distance A is 3/16” (.187”) longer on the right side, so that thesaw steers slightly left. Users m...
Page 64 - PECIFICATIONS
64 S PECIFICATIONS Engine 57 HP Turbocharged Deutz Diesel, direct injection, air/oil cooling, oil filter and above-frame remote oil drain. Engine Air Cleaner 4-Stage air filtration, pre-cleaner plus cartridge element and safety element. Fuel Tank 10 Gallon clear-molded plastic fuel tank with sight g...
Page 65 - Dimensions and Weights
Dimensions and Weights A Max Length, Handle BarExtended, Pointer Bar UP 76.0” B Max Length, Handle BarRemoved, Pointer Bar UP 49.0” C Max Height, Console Top toSurface 36.0” D Max Length, Handle BarExtended, Pointer Bar DOWN 125.0” E Max Height 55.0” F Wheel Base, Front Wheels 26.0” G Wheel Base, Re...
