Page 2 - PrOPOSitiOn 65 warninG; Diesel engine exhaust and some of
page 2 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) PrOPOSitiOn 65 warninG Diesel engine exhaust and some of
Page 3 - You can also obtain information about motor vehicle safety from; rEPOrtinG SafEty DEfECtS
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 3 If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Multiqui...
Page 4 - taBLE Of COntEntS; Studio Generator; NOTICE
page 4 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) taBLE Of COntEntS SG1400C3 Studio Generator Proposition 65 Warning ........................................... 2 Reporting Safety Defects ......................................... 3 Table Of Contents ............................
Page 5 - Ordering parts has never been easier!; Choose from three easy options:; WE ACCEPT ALL MAJOR CREDIT CARDS!; Order via Internet; Order; Order via Fax; PartS OrDErinG PrOCEDurES
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 5 www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Addr...
Page 6 - SafEty infOrMatiOn; SaFeTY meSSageS; danger
page 6 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) SafEty infOrMatiOn Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages...
Page 7 - general SaFeTY; generaTor SaFeTY
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 7 SafEty infOrMatiOn general SaFeTY CauTion never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices requ...
Page 8 - engine SaFeTY
page 8 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) SafEty infOrMatiOn engine SaFeTY danger The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequat...
Page 9 - Fuel SaFeTY; ToWing SaFeTY; Safety Towing Regulations,
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 9 SafEty infOrMatiOn Fuel SaFeTY danger do noT start the engine near spilled fuel or combustible fl uids. Diesel fuel is extremely fl ammable and its vapors can cause an explosion if ignited. alWaYS refuel in a well-ventila...
Page 10 - eleCTriCal SaFeTY; power Cord/Cable Safety; grounding Safety
page 10 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) SafEty infOrMatiOn eleCTriCal SaFeTY danger do noT touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. The electr ical voltage requir...
Page 11 - BaTTerY SaFeTY; environmenTal SaFeTY
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 11 SafEty infOrMatiOn BaTTerY SaFeTY danger do noT drop the battery. There is a possibility that the battery will explode. do noT expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains combustible...
Page 12 - SPECifiCatiOnS; Table 1. generator Specifications; open protected type synchronous generator; Table 2. engine Specifications; charge air cooled; Table 3. Battery Specifications
page 12 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) SPECifiCatiOnS Table 1. generator Specifications model SG1400C3 Type Revolving field, self ventilated, open protected type synchronous generator armature Connection 12-Lead WYE no of poles 4 prime output 200 kVA 1Ø voltage 1...
Page 13 - DiMEnSiOnS
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 13 DiMEnSiOnS E F H G I D J TOP VIEW A B FRONT VIEW K L SIDE VIEW AC VO LTS AC AMPERES AC AMPERES M AC AMPERES HERTZ C Table 4. dimensions reference letter dimensions in. (mm) reference letter dimensions in. (mm) A 90 (2,286) H...
Page 14 - inStaLLatiOn; Figure 2. Typical Generator Grounding Application
page 14 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) inStaLLatiOn GROUND ROD FOR EARTH GROUND GROUND CABLE GENERATOR GROUND LUG CONNECT TO BUILDING GROUND 8 FT. MINIMUM REFERENCE NEC 250-52(C) NOTE: GROUND LUG MUST BE INSTALLED BY USER. Figure 2. Typical Generator Grounding Ap...
Page 15 - ouTdoor inSTallaTion; CauTion; generaTor grounding; earTH; alWaYS consult with a licensed
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 15 inStaLLatiOn ouTdoor inSTallaTion Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also...
Page 16 - GEnEraL infOrMatiOn
page 16 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) GEnEraL infOrMatiOn generator The MQ Power Model SG1400C3 is a 200kVA studio generator that is designed as a high quality power source for entertainment and studio applications.In keeping with Multiquip's policy of constantl...
Page 18 - intelivision 5; TM digital Controller
page 18 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) GEnEraL infOrMatiOn intelivision 5 ™ digital Controller The InteliVision 5 Digital Controller provides monitoring and fault detection capability of all engine and generator operating parameters. A list of operating parameter...
Page 19 - nOtES
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 19 nOtES
Page 20 - GEnEratOr MaJOr COMPOnEntS; Figure 3. Major Components
page 20 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) 17 18 18 19 20 21 22 28 29 23 24 25 26 27 24 2 3 4 5 6 7 8 9 10 11 12 15 16 14 1 13 30 31 32 33 34 Inside Housing GEnEratOr MaJOr COMPOnEntS Figure 3. Major Components
Page 22 - BaSiC EnGinE COMPOnEntS; Figure 4. Basic Engine Components; Table 6. Basic engine Components
page 22 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) BaSiC EnGinE COMPOnEntS Figure 4. Basic Engine Components Table 6. Basic engine Components iTem no. deSCripTion 1 Oil Filler Cap 2 Alternator 3 Oil Filter 4 Starter 5 Oil Drain Plug 6 Belt 7 Water Pump 8 Oil Dipstick 9 Fuel ...
Page 23 - BaSiC traiLEr COMPOnEntS; Figure 5. Basic Trailer Components
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 23 BaSiC traiLEr COMPOnEntS The definitions below describe the controls and functions of the Trailer (Figure 6).1. pintle eye Coupler — Adjustable 3-inch eye coupler rated at 20,000 lbs. (9,072 kg). 2. Hydraulic Brake actuator ...
Page 24 - COntrOL PanEL; Figure 6. Control Panel
page 24 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) COntrOL PanEL The definitions below describe the controls and functions of the Control Panel (Figure 6).1. voltage adjust Switch — To increase the output voltage, pull upward and hold the switch until the desired voltage is ...
Page 25 - CaMLOk/vOLtaGE OutPut PanEL
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 25 CaMLOk/vOLtaGE OutPut PanEL The definitions below describe the controls and functions of the Camlok/Voltage Output Panel (Figure 7).1. CB4/CB5 Circuit Breakers — These circuit breakers protect the 120 VAC auxiliary output re...
Page 26 - CirCuit BrEakEr PanEL; CB2 Circuit Breaker — This breaker monitors, senses; Figure 8. Main Breaker Panel; DO NOT
page 26 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Electronic Trip Unit Instantaneous Trip Setting - Amps Push to Trip Test Status A — 500 B — 600 C — 800 D — 1000 E — 1250 F — 1500 G — 2000 H — 2500 E D C B A H G F 450 AMP LONG — INST. Electronic Trip Unit Instantaneous Tri...
Page 27 - DiGitaL COntrOLLEr; navigaTionS BuTTonS; Figure 9. Digital Controller
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 27 DiGitaL COntrOLLEr Refer to Figure 9 for location of controls and indicators.1. STaTuS led — Indicates status of the controller. Lights green when the controller is running. navigaTionS BuTTonS 2. arroW up Button — Press but...
Page 28 - LOaD aPPLiCatiOn/GEnEratOr OutPut; Single pHaSe load; Table 7. power Factor By load; THree pHaSe load
page 28 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) LOaD aPPLiCatiOn/GEnEratOr OutPut Single pHaSe load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the...
Page 29 - GEnEratOr OutPutS; generaTor ouTpuT volTageS; Figure 10. Voltage Selector Switch; Table 9. voltages available; generator amperage; Table 10. generator maximum amps
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 29 GEnEratOr OutPutS generaTor ouTpuT volTageS A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using the voltage selector switch (Figure 10). To obtain some of ...
Page 30 - Figure 11. Engine Oil Dipstick; Table 11. recommended motor oil; Fuel CHeCK
page 30 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) inSPECtiOn/SEtuP main CirCuiT BreaKer The generator is equipped with a 3-pole, 600-amp circuit breaker to protect the camlok receptacles from overload. Make sure that the main circuit breaker is in the oFF position prior to ...
Page 31 - Figure 12. Only Fill on Level Ground; Monitor the fuel gauge while filling fuel tank. Stop filling; do noT; wait for fuel to rise in filler neck.; DO NOT; fill on; Figure 14. Full Fuel Tank; Heat Source; EXPANDS; when heated
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 31 inSPECtiOn/SEtuP 1. Place the generator level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 12). Figure 12. Only Fill on Level Ground 2. Remove fuel cap and fi...
Page 32 - operaTion in Freezing WeaTHer; Table 12. Coolant Capacity; Cleaning THe radiaTor; Figure 16. Drive Belt Inspection
page 32 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) inSPECtiOn/SEtuP CoolanT (anTiFreeze/Summer CoolanT) Cummins recommends antifreeze/summer coolant, for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See ...
Page 33 - Figure 17. Battery Connections; alTernaTor
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 33 inSPECtiOn/SEtuP BaTTerY This unit is of negative ground. do noT connect in reverse. Always maintain battery fluid level between the specified marks. do noT over fill. Battery life will be shortened if the fluid level is not...
Page 34 - StartuP; BeFore STarTing; Figure 19. Voltage Selector Switch; LIGHTS IF; on position prior to starting the engine.
page 34 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) StartuP BeFore STarTing 1. Place the Control Power switch (Figure 18) on the digital control panel in the up position (ON). Figure 18. Control Power Switch (ON) 2. Place the voltage selector switch (Figure 19) in the desired...
Page 35 - STarT button (Figure 26) on the controller; Figure 26. START Button; PRESS MODE BUTTON; Figure 28. Bus Hot Light; STarT button is not pressed again, the engine will; PRESS GCB CONTROL BUTTON; BUS HOT
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 35 StartuP 6. If unit is to be used in parallel with another unit, interconnect the units. Interconnect the output buses with suitable power cables to carry full load capacity. Special male-to-male Camlok cables will be needed....
Page 36 - CloSing THe enCloSure doorS; Figure 29. Engine Enclosure Doors; normal SHuTdoWn proCedure; Figure 31. STOP Button; emergenCY SHuTdoWn proCedure; PRESS BUTTON
page 36 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) 9. If paralleling to another unit and the bus was already energized from another unit (BUS HOT light already on), pressing to close GCB button once would initiate a synchronizing mode. The light above the button will begin f...
Page 37 - PrOtECtivE DEviCES; proTeCTive deviCeS; oFF button on the Digital Controller. Place the main
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 37 PrOtECtivE DEviCES proTeCTive deviCeS Protection devices and emergency stop devices are designed as standard components for protection of the generator against trouble during operation. The LCD on the Digital Controller will...
Page 38 - MaintEnanCE; Table 14. engine maintenance Schedule
page 38 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) MaintEnanCE Use Table 14 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner’s manual supplied with your engine. Table 14. engine maintenan...
Page 39 - Figure 34. Fuel Tank Cleaning; red. When indicator is red, replace filter immediately. After
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 39 If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air ...
Page 41 - Figure 35. Hydraulic Brake Components; HYdrauliC BraKe aCTuaTor; Figure 36. Hydraulic Brake Actuator
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 41 The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. Trailer BraKeS Properly functioning brake shoes and drums are essential to ensure safety. The brakes should be inspe...
Page 42 - adJuSTaBle CHannel; Warning; Table 15. Hydraulic Brake Troubleshooting; never substitute substandard; bolt length; alWaYS use manufacturer's recommended parts; Figure 37. Adjustable Channel; WHeel BearingS; Figure 38. Wheel Hub Components
page 42 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Periodically check the actuator mounting fasteners for damage or loosening. Inspect the actuator for worn or damaged parts. As you are towing your trailer, be aware of any changes in braking quality. This could be an early w...
Page 43 - WHeel HuB adJuSTmenT; leaF SuSpenSion; Figure 39. Leaf Suspension Components
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 43 MaintEnanCE After removing the dust cap, cotter pin, spindle nut and spindle washer, remove the hub to inspect the bearings for wear and damage. Replace bearings that have flat spots on rollers, broken roller cages, rust...
Page 46 - Troubleshooting (intelivision 5 Controller)
page 46 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) trOuBLEShOOtinG (COntrOLLEr) Troubleshooting (intelivision 5 Controller) Symptom possible problem Solution Wrong Display HW SW and HW mismatch? Correct firmware has to be programmed. Invalidate configuration table Error Conf...
Page 47 - traiLEr GuiDELinES; Common CauSeS For loSS oF Trailer; do noT drive so fast that the trailer begins to sway
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 47 traiLEr GuiDELinES The following guidelines are intended to assist the operator in the operation and handling of a trailer.Safety precautions should be followed at all times when operating a trailer. Failure to read, underst...
Page 49 - Trailer vin Tag; Figure A. Vehicle VIN Tag
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 49 inoperaBle BraKeS, ligHTS or mirrorS Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer. Check the trailer taillights by turning on your tow vehicle headlights. ...
Page 51 - Figure C. Ball Hitch Coupler
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 51 emergenCY FlareS and Triangle reFleCTorS It is wise to carry these warning devices even if you are not towing a trailer. It is particularly important to have these when towing a trailer because the hazard fl ashers of your t...
Page 52 - Coupling the Trailer to the Tow vehicle (Ball Coupler); Figure D. Ball Hitch Coupling Mechanism
page 52 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) or is worn, the trailer can come loose from the tow vehicle and may cause death or serious injury.THE TOW VEHICLE, HITCH AND BALL MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER gross vehicle Weight ra...
Page 53 - attaching Safety Chain; do noT; Breakaway Brake System; Figure F. Breakaway Brake System; Breakaway Cable Surge Brake System; Hydraulic Actuator
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 53 If the coupler cannot be secured to the hitch ball, do not tow the trailer. Call your dealer for assistance. Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its ful...
Page 54 - pinTle HiTCH Coupler; Figure G. Pintle Hitch Coupler; pintle Coupler and pintle Hook
page 54 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Connecting Trailer lights Connect the trailer lights to the tow vehicle’s electrical system using the electric connectors at the front of the trailer (tongue). Refer to the wiring diagram shown in the trailer wiring diagram ...
Page 55 - Coupling Trailer to Tow vehicle (pintle Coupler)
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 55 the ball andcoupler system. All bent or broken coupler parts must be replaced before towing the trailer.THE TOW VEHICLE, PINTLE HITCH AND PINTLE COUPLER MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER ...
Page 56 - determining load limit of Trailer
page 56 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Tire SaFeTY unsafe Tires, lug nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load. Therefore, it is essential to inspect the trailer tires before each t...
Page 57 - Figure I. Trailer Tire Placard; determining load limit of Tow vehicle
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 57 There is a vehicle placard (Figure I) located in the same location as the certifi cation label described above. This placard provides tire and loading information. In addition, this placard will show a statement regarding ma...
Page 58 - Tire FundamenTalS; Figure J. Standard Tire Sidewall Information; Note; Table a. Speed rating
page 58 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Use the information contained in this section to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a ...
Page 59 - uniform Tire Quality grading Standards (uTQgS); Treadwear number: This number indicates the tire’s; Figure K. UTQGS Tire Information; load range: This information identifi es the tire’s load-; Tire Safety Tips; alWaYS check tire pressure on tow vehicle and trailer; Tire repair
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 59 uniform Tire Quality grading Standards (uTQgS) Treadwear number: This number indicates the tire’s wear rate. The higher the treadwear number is, the longer it should take for the tread to wear down. For example, a tire grade...
Page 60 - Table B. Tire Wear Troubleshooting; lug nut Torque requirements; Figure L. Wheel Lug Nuts Tightening Sequence; never use an pneumatic air gun to tighten wheel
page 60 — Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) Table B below will help pinpoint the causes and solutions of tire wear problems. Wheel rims If the trailer has been struck, or impacted, on or near the wheels, or if the trailer has struck a curb, inspect the rims for damage...
Page 61 - lights and Signals; Table C. Tire Torque requirements; Wheel Size; Figure M. Trailer to Tow Vehicle Wiring Diagram
Sg1400C3 STudio generaTor • operaTion manual — rev. #0 (10/05/11) — page 61 lights and Signals Before each tow, check the trailer taillights, stoplights, turn signals and any clearance lights for proper operation. Table C. Tire Torque requirements Wheel Size First pass FT-lBS Second pass FT-lBS Thir...
Page 62 - OPEratiOn ManuaL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; United StateS; Canada
OPEratiOn ManuaL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244 Fax (800) 537-3927 800-427-1244...