Page 2 - To find the latest revision of this; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
PAGE 2 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) © COPYRIGHT 2004, Multiquip INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without writtenpermission. All other trademarks are the prop...
Page 3 - S-500 SERIES SUB. PUMP — TABLE OF CONTENTS; Terms and Condition of Sale; As a continuing effort to update; NOTE
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 3 S-500 SERIES SUB. PUMP — TABLE OF CONTENTS Submersible PumpComponent Drawings S-500P, S-500UL, S-500CE Pump Assembly ... 26-29S-500P, S-500UL Electric Motor Assembly ....... 30-31S-500CE Electric Motor Assemb...
Page 4 - S-500 SERIES SUB. PUMP — PARTS ORDERING PROCEDURES; please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax
PAGE 4 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (i...
Page 5 - S-500 SERIES SUB. PUMP — SAFETY MESSAGE ALERT SYMBOLS; You WILL be; WARNING
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 5 S-500 SERIES SUB. PUMP — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructi...
Page 6 - RULES FOR SAFE OPERATION; CAUTION
PAGE 6 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — RULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to seriousinjury or even death! This equipment is to be operated bytrained and qualified personnel only...
Page 8 - DIMENSIONS
PAGE 8 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — DIMENSIONS Figure 1. S-500P, S-500UL Dimensions
Page 9 - SPECIFICATIONS; if
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 9 S-500 SERIES SUB. PUMP — SPECIFICATIONS 1. Motor Rotation – Upon start-up, the pump " kicks" in the opposite direction of motor rotation. The correct rotation is counterclockwise (CCW) as viewed from ...
Page 10 - GENERAL INFORMATION; DANGER
PAGE 10 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — GENERAL INFORMATION Introduction The Multiquip Model S-500 series submersible pumps aredesigned to pump water and is used for the draining (de-watering) of swimming pools, well casin...
Page 11 - COMPONENTS; licensed electrician before connecting
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 11 S-500 SERIES SUB. PUMP — COMPONENTS 6. Carrying Handle – Always carry the submersible pumpby its handle. NEVER! carry the pump by its power cord.Carrying or lifting the pump by the power cord, will causeundu...
Page 12 - FLOAT SWITCHES; Float Switch Theory; Pumping Range
PAGE 12 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — FLOAT SWITCHES Float Switch Theory Mercury monitoring is a mercury-switch actuated, liquid levelcontrol that has proven to be more economical and longer lastingthan other types of li...
Page 13 - Float Switch; single float switch; cord tether length as shown in
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 13 Float Switch Single or dual control float switches can be used for the unattended operation of the submersible pump. When using the piggy-back power configuration (plug), the S-5 00 series pumps DO NOT requi...
Page 14 - Model CB3) may be required. This water resistant
PAGE 14 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) Control Box (CB3) For special remote pumping applications of the submersible pump, a control box ( Model CB3) may be required. This water resistant control box provides watertight housing and glands to preve...
Page 15 - OPERATION; Hose Connections; circuit breaker or power ON/OFF switch in the ON
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 15 S-500 SERIES SUB. PUMP — OPERATION Hose Connections 1. Connect a 2-inch hose to the discharge port on the pumpas shown in Figure 8. Make sure that the hose is attachedcorrectly to the discharge port. Pump Po...
Page 16 - S-500 SERIES SUB. PUMP— CONTROL BOX INSTALLATION; Control Box Mounting; upright vertical position. Make sure; voltage phasing) to the
PAGE 16 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP— CONTROL BOX INSTALLATION T h e S - 5 0 0 s e r i e s s u b m e r s i b l epumps are also designed to workwith a control box ( Model CB3). This control box contains the necessaryelectr...
Page 19 - MAINTENANCE; LUBRICATION
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 19 S-500 SERIES SUB. PUMP — MAINTENANCE LUBRICATION To check the oil level of the mechanical seal perform thefollowing: DISASSEMBLY Refer to Figure 11 for location of parts to be removed. 1. Position pump upsid...
Page 20 - TROUBLESHOOTING
PAGE 20 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — TROUBLESHOOTING G N I T O O H S E L B U O R T P M U P . 8 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t S o T s li a F p m u P ? s p m a / e g a tl o ...
Page 21 - S-500 SERIES SUB. PUMP — PERFORMANCE CURVES
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 21 Figure 12. Pump Performance Curves S-500 SERIES SUB. PUMP — PERFORMANCE CURVES 0 0 10 20 30 Capacity(US.G acity(US.G.P.M) 60 40 20 TOTAL HEAD CAPACITY Max 34 FT Max 34 FT Max 61 G Max 61 G.P.M To ta lH ea d(...
Page 22 - S-500 SERIES SUB. PUMP — WIRING DIAGRAMS; COIL; CONTROL BOX WIRING DIAGRAM
PAGE 22 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — WIRING DIAGRAMS LEAD WIRES AC POWER CORD U V BLACK (LINE) WHITE (NEUTRAL) GREEN (GROUND) MAIN COIL AUXILIARY COIL CENTRIFUGAL SWITCH COIL L1 T1 SUBMERSIBLE PUMP 1 2 3 4 5 6 7 8 STOP ...
Page 23 - NOTE PAGE
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 23 NOTE PAGE
Page 24 - Items Found In the “Remarks” Column; h e c o n t e n t s o f t h i s p a r t s
PAGE 24 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) S-500 SERIES SUB. PUMP — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a s...
Page 25 - S-500 SERIES SUB. PUMP — SUGGESTED SPARE PARTS
S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) — PAGE 25 S-500 SERIES SUB. PUMP — SUGGESTED SPARE PARTS S-500P/UL SUBMERSIBLE PUMP1 TO 3 UNITS Qty. P/N Description 1 ............ 020S500UL120 .............. AC CORD W/ GLAND1 ............ 020S500UL060 ................
Page 34 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 34 — S-500 SERIES SUBMERSIBLE PUMPS — OPERATION & PARTS MANUAL — REV. #0 (10/01/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges ad...
Page 36 - OPERATION AND PARTS MANUAL
OPERATION AND PARTS MANUAL MULTIQUIP INC. 18910 WILMINGTON AVE.CARSON, CALIFORNIA 90746800-421-1244 • 310-537-3700FAX: 310-537-3927E-mail:[email protected]:multiquip.com Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORA...
