Page 2 - Diesel engine exhaust and some of; PROPOSITION 65 WARNING
PAGE 2 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) Diesel engine exhaust and some of PROPOSITION 65 WARNING
Page 3 - NOTES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 3 NOTES
Page 4 - NOTE; MQ QP4TZ Trash Pump; TABLE OF CONTENTS; Terms and Condition Of Sale
PAGE 4 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) Specification and part number are subject to change without notice . NOTE MQ QP4TZ Trash Pump Proposition 65 Warning ............................................. 2Table of Contents .............................................
Page 5 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; PARTS ORDERING PROCEDURES
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and Addre...
Page 6 - SAFETY MESSAGES; DANGER; NOTICE; SAFETY INFORMATION
PAGE 6 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating ins...
Page 7 - GENERAL SAFETY; PUMP SAFETY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 7 GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or...
Page 8 - ENGINE SAFETY
PAGE 8 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) CAUTION NEVER lubricate components or attempt service on a running machine. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line...
Page 9 - FUEL SAFETY
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 9 FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. DO NOT start the engine near spilled fuel or combust...
Page 10 - TRANSPORTING SAFETY; ENVIRONMENTAL SAFETY
PAGE 10 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and ...
Page 12 - Figure 1. QP4TZ Dimensions
PAGE 12 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) SPECIFICATIONS/DIMENSIONS (PUMP) Figure 1. QP4TZ Dimensions 30.7 IN. (780 mm) 27.3 IN. (695 mm) 30.1 IN. (765 mm) ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o M Z T 4 - P Q e p y T p m u P h s a r T...
Page 13 - QP4TZ Performance Curves
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 13 SPECIFICATIONS (ENGINE) . 2 e l b a T s n o i t a c i f i c e p S e n i g n E e k a M e n i g n E A 3 0 2 2 - U 0 4 B 1 Z T A H e p y T e n i g n E e n i g n E l e s e i D ,r e d n il y C e l g n i S , e k o r t S - 4 , d e...
Page 14 - GENERAL INFORMATION
PAGE 14 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) GENERAL INFORMATION APPLICATION The QP4TZ Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP4TZtrash pump use a 4-inch diameter opening, which allows thepump to pum...
Page 15 - PUMP COMPONENTS
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 15 Figure 2 shows a typical application using the QP4TZ Trash pump. Please note that this pump is intended for the removal of cleanwater and water containing some debris and solids. Maximum size of solids should not exceed 1.5...
Page 16 - Figure 3. Pump Refueling; REFUELING; PLASTIC; cool down. In the event of a fuel spill,; DO NOT; attempt to start the; REMOVE; pump from truck bed and place on; fire; or; explosion
PAGE 16 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) Figure 3. Pump Refueling REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO . STATIC ELECTRICITY DANGE...
Page 17 - BASIC ENGINE; WARNING
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 17 BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturer’s enginemanual for instr...
Page 19 - discharge; must; collapsible
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 19 Before Starting 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible on a firm and flat levelsurface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water...
Page 20 - OPERATION; ALWAYS; full speed
PAGE 20 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) OPERATION DO NOT attempt to operate the pump until the Safety, General Information andInspection sections of this manual haveb e e n r e a d a n d t h o r o u g h l y understood . This section is intended to assist the oper...
Page 21 - CAUTI; Emergency Shutdown
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 21 Stopping The Engine Normal Shutdown 1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2. After the engine cools, move the engine speed lever to the STOP position (Figur...
Page 26 - PREPARATION FOR LONG -TERM STORAGE; Pump Storage; Drain the fuel tank completely.; DO; Figure 17. Recoil Starter Grip; STOP; when it feels
PAGE 26 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine for about 3 minutes and then stop . z Stop the engine. D...
Page 29 - NOTE PAGE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 29 NOTE PAGE
Page 30 - EXPLANATION OF CODE IN REMARKS COLUMN; without notice; Unique Symbols; Numbers Used; Serial Number Break
PAGE 30 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availability of the parts listed. When ordering a part t...
Page 31 - SUGGESTED SPARE PARTS
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 31 SUGGESTED SPARE PARTS QP4TZ TRASH PUMP1 TO 3 UNITS W/ 1B40U-2203A Qty. P/N Description 2 ............ KIT4TH ................. KIT, MECHANICAL SEAL, O-RINGS1 ............ 1471040030 .......... IMPELLER4 ............ 0631211...
Page 36 - SPARE PARTS KITS ASSY.
PAGE 36 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — SPARE PARTS KITS ASSY. SPARE PARTS KITS ASSY. 1 2 3 4
Page 37 - PART NAME; EMERGENCY KIT
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 37 HATZ 1B40U-2203A — SPARE PARTS KITS ASSY. SPARE PARTS KITS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01679202 GASKET SET CYL.HEAD 1 2 01679302 GASKET SET CRK.CASE 1 3 01679400 1000H MAINTE.KIT 1 4 01679510 EMERGENCY KIT 1
Page 38 - Parts not available separately
PAGE 38 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — CRANKCASE ASSY. CRANKCASE ASSY. 32 33 14 15 10 11 20 19 21 31 8 7 13 9 30 30 31 5 6 4 26 5 25 24 27 29 26 36 23 37 38 21 1 17 16 19 20 22 D H SEALING AND BONDINGADHESIVES Parts not available separately
Page 40 - HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY.; COMPENSATION OF MASSES ASSY.
PAGE 40 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY. COMPENSATION OF MASSES ASSY.
Page 41 - COMPENSATING SHAFT
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 41 HATZ 1B40U-2203A — COMPENSATION OF MASSES ASSY. COMPENSATION OF MASSES ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01349201 COMPENSATING SHAFT 1
Page 45 - CAMLEVER
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 45 CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01345003 CAMSHAFT ASSY. ................................... 1 ......... INCLUDES ITEMS W/ # 3# 01326401 CAMLEVER 1 4# 50123200 SHIM 5X10X0.5 2 5# 01326600 FLYWEIGHT 1 6# ...
Page 47 - GUDGEON PIN
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 47 PISTON, CONROD, CYLINDER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01374810 PISTON ASSY 88 EPA2 ........................... 1 ......... INCLUDES ITEMS W/ % 2#% PISTON ..................................................... ...
Page 50 - OIL PUMP AND GOVERNOR ASSY.
PAGE 50 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) OIL PUMP AND GOVERNOR ASSY. HATZ 1B40U-2203A — OIL PUMP AND GOVERNOR ASSY.
Page 55 - CLOSING PLUG
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 55 TIMING COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS D 50223300 LOCTITE221 50ML 1 E 50223400 LOCTITE648 10ML 1 H 50282501 SILICON 30ML 1 K 50342601 HOCHTEMP.FETT 400G 1 1 01894200 TIMING COVER CP. ASSY ......................
Page 59 - BLOWER RING
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 59 BLOWER, FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 04205800 BLOWER RING 1 2 50003400 SPRING WASHER A4 6 3 50327300 ALLEN SCREW M4X20 6 4 04153901 FLYWHEEL 1 5 50205600 ROLL PIN 10 X 12 1 6 04155101 PLATE 1 7 50502...
Page 60 - INJECTION EQUIPMENT ASSY.
PAGE 60 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) INJECTION EQUIPMENT ASSY. HATZ 1B40U-2203A — INJECTION EQUIPMENT ASSY. 2 1 54 4 55 3738394041 66 53 54 52 50 49 51 45 35 62 43 60 67 61 63 64 30 31 32 29 65 33 34 28 36 56 57 59 58 89101112 1314151617 1819202122 2324252627 ...
Page 61 - SEALING CONE
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 61 INJECTION EQUIPMENT ASSY. NO. PART NO. PART NAME QTY. REMARKS D 50223300 LOCTITE221 50ML 1 1 01389700 INJECTOR CPL. ..................................... 1 ............. INCLUDES ITEMS W/ % 2% 01680600 NOZZLE HOLD.+PIPE ......
Page 64 - Not available separately
PAGE 64 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) RECOIL STARTER ASSY. HATZ 1B40U-2203A — RECOIL STARTER ASSY. 22 20 6 5 8 7 9 4 2 11 15 16 21 12 1 18 17 19 14 13 D K SEALING AND BONDINGADHESIVES Not available separately
Page 70 - HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY.; CRANKCASE BREATHING SYSTEM ASSY.
PAGE 70 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — CRANKCASE BREATHING SYSTEM ASSY. CRANKCASE BREATHING SYSTEM ASSY. 1 5 6 3 8 7 4 E F SEALING AND BONDINGADHESIVES H Parts not available separately
Page 78 - EXHAUST SILENCER ASSY.
PAGE 78 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) EXHAUST SILENCER ASSY. HATZ 1B40U-2203A — EXHAUST SILENCER ASSY.
Page 86 - ENGINE STOP DEVICE ASSY.
PAGE 86 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY. ENGINE STOP DEVICE ASSY.
Page 87 - STICKER LABEL
QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) — PAGE 87 HATZ 1B40U-2203A — ENGINE STOP DEVICE ASSY. ENGINE STOP DEVICE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01786400 STOP DEVICE ASSY ............................... 1 ......... INCLUDES ITEMS W/ # 2# STOP DEVICE ..............
Page 88 - HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT; ENGINE SPECIAL EPA EQUIPMENT ASSY.
PAGE 88 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) HATZ 1B40U-2203A — ENGINE SPECIAL EPA EQUIPMENT ENGINE SPECIAL EPA EQUIPMENT ASSY.
Page 90 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 90 — QP4TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #1 (10/10/08) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsi...
Page 92 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered withou...
