Page 3 - HERE'S HOW TO GET HELP; PARTS DEPARTMENT
QP40TH — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700FA...
Page 4 - TABLE OF CONTENTS; Specification and part number; NOTE
PAGE 4 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) TABLE OF CONTENTS Here's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Procedures ....................................... 5 Multi...
Page 5 - PARTS ORDERING PROCEDURES; Earn Extra Discounts when; to our Parts Department!
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 5 PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ UPS Third Day Service at one-half of actual freight cost No other...
Page 6 - QP40TH — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) QP40TH — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions could result ininjury to yourself and...
Page 7 - Accidental Starting; QP40TH — SAFETY MESSAGE ALERT SYMBOLS; Respiratory Hazard; Equipment Damage Messages; Sight and Hearing hazard
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 7 Accidental Starting QP40TH — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. Respiratory Hazard A LWAY S w e a r a p p r o ve d r e s p i r a t o r y protection. Eq...
Page 8 - RULES FOR SAFE OPERATION
PAGE 8 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smok...
Page 9 - Maintenance Safety
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 9 RULES FOR SAFE OPERATION ■ NEVER Run engine without air cleaner. Severe engine damage may occur. ■ ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. ■ ALWAYS be sure the oper...
Page 12 - QP40TH — GENERAL INFORMATION
PAGE 12 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) QP40TH — GENERAL INFORMATION APPLICATION The QP40TH Centrifugal Trash Pump is designed to be used for de-watering applications. Both the suction and dischargeports on the QP40TH pump use a 4-inch diameter opening,which allows the pu...
Page 13 - QP40TH — PUMP COMPONENTS
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 13 QP40TH — PUMP COMPONENTS 1 . Pump – The model MQ40TDH is 4-inch trash pump used in general de-watering applications. Typical dewateringapplications consist of manholes, septic tanks, fast andslow seepage ditch water, silt water, mu...
Page 14 - QP40TH — BASIC ENGINE; DANGER
PAGE 14 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) QP40TH — BASIC ENGINE Figure 3. Engine Controls and Components INITIAL SERVICING The engine (Figure 3) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers enginemanual for instru...
Page 16 - must
PAGE 16 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) Before Starting 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the p...
Page 19 - NOTE PAGE
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 19 NOTE PAGE
Page 20 - primed
PAGE 20 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) QP40TH — MAINTENANCE (PUMP) To perform the pump vacuum test do the following: 1. Remove the pump fill cap, and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin...
Page 21 - Figure 17. Pump Vacuum Tester
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 21 QP40TH — MAINTENANCE (PUMP) Figure 17. Pump Vacuum Tester
Page 24 - QP40TH — PREPARATION FOR LONG -TERM STORAGE; Pump Storage; Drain the fuel tank completely.
PAGE 24 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) QP40TH — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system iscompletely cons...
Page 28 - Items Found In the “Remarks” Column; Items Found In the “Items Number” Column; EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 28 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used. Model Number-Where indica...
Page 29 - QP40TH — SUGGESTED SPARE PARTS
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 29 QP40TH 1 TO 5 UNITS WITH HONDAGX340K1QA2 ENGINE 1 to 5 Units Qty. P/N Description 1 0482200240 O-RING (MECHANICAL SEAL SLEEVE) 2 0801123530 MECHANICAL SEAL 1 0811883034 MECHANICAL SEAL SLEEVE 3 0852834525 ADJUST LINER 3 0852854525 ...
Page 33 - SPRING WASHER M12
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 33 QP40TH — PUMP ASSY. PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 31 0151151025 STUD BOLT (CASING) M10 x 35 x 10 x 15 4 32 0151140536 STUD BOLT (CASING CVR) 5/16" x 52 x 15 x 15 4 33 0151151230 STUD BOLT(DELIVERY/SUCTION COVER...
Page 34 - HONDA GX340K1QA2 — AIR CLEANER ASSY.
PAGE 34 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) AIR CLEANER ASSY. HONDA GX340K1QA2 — AIR CLEANER ASSY.
Page 35 - COLLAR B, AIR CLEANER
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 35 AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16271ZE2000 GASKET, ELBOW 1 2 17210ZE3505 ELEMENT, AIR CLEANER 1 3 17218ZE3505 FILTER, OUTER 1 4 17231ZE3W00 COVER, AIR CLEANER 1 5 17232891000 GROMMET, AIR CLEANER 1 6 17235Z...
Page 37 - SPRING, WEIGHT RETURN
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 37 CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 14100ZE3305 CAMSHAFT ASSEMBLY ............................. 1 ........... INCLUDES ITEMS W/ * 2 14410ZE3013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VA...
Page 39 - CLIP, PISTON PIN 20MM
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 39 HONDA GX340K1QA2 — PISTON ASSY. PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010ZE3003 RING SET, PISTON- STANDARD 1 1 13011ZE3003 RING SET, PISTON- OS 0.25 1 1 13012ZE3003 RING SET, PISTON- OS 0.50 1 1 13013ZE3003 RING SET,...
Page 40 - CRANKCASE COVER ASSY.; HONDA GX340K1QA2 — CRANKCASE COVER ASSY.
PAGE 40 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) CRANKCASE COVER ASSY. HONDA GX340K1QA2 — CRANKCASE COVER ASSY.
Page 41 - PART NAME; GASKET, OIL FILLER CAP
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 41 CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 + 06165ZE3000 GOVERNOR KIT, ............................................... 1 ........... INCLUDES ITEMS W/ * 2 11300ZE3602 COVER ASSEMBLY, CRANKCASE Q- TYPE ... 1 ..........
Page 42 - HONDA GX340K1QA2 — CRANKSHAFT ASSY.
PAGE 42 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) CRANKSHAFT ASSY. HONDA GX340K1QA2 — CRANKSHAFT ASSY.
Page 44 - CYLINDER BARREL ASSY.; HONDA GX340K1QA2 — CYLINDER BARREL ASSY.
PAGE 44 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) CYLINDER BARREL ASSY. HONDA GX340K1QA2 — CYLINDER BARREL ASSY.
Page 45 - WASHER, DRAIN PLUG 12MM
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 45 CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12000ZE3816 CYLINDER ASSEMBLY ............................... 1 ........... INCLUDES ITEMS W/ * 2 15510ZE2043 SWITCH ASSEMBLY, OIL LEVEL ............... 1 ........... USE ...
Page 46 - HONDA GX340K1QA2 — CYLINDER HEAD ASSY.
PAGE 46 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) CYLINDER HEAD ASSY. HONDA GX340K1QA2 — CYLINDER HEAD ASSY.
Page 47 - GASKET, CYLINDER HEAD
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 47 CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12200ZF6W01 CYLINDER HEAD ......................................... 1 ........... INCLUDES ITEMS W/ * 2 * 12204ZE2306 GUIDE, EX. VALVE OS (OPTIONAL) 1 3 * 12205ZE2305 GUIDE,...
Page 48 - HONDA GX340K1QA2 — FAN COVER ASSY.
PAGE 48 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) FAN COVER ASSY. HONDA GX340K1QA2 — FAN COVER ASSY.
Page 49 - SHROUD
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 49 FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16731ZE2003 CLIP, TUBE 1 2 19610ZE3010ZA COVER, FAN *R8* (BRIGHT RED) 1 3 19631ZE3W00 SHROUD 1 4 32197ZH8003 SUB- HARNESS .......................................... 1 .............
Page 51 - FLYWHEEL
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 51 FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 19511ZE3000 FAN, COOLING 1 2 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1 4 31100ZE3701 FLYWHEEL 1 6 90201ZE3V00 NUT, SPECIAL 16MM (1) ............................. 1 ........... ...
Page 52 - HONDA GX340K1QA2 — FUEL TANK ASSY.
PAGE 52 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) FUEL TANK ASSY. HONDA GX340K1QA2 — FUEL TANK ASSY.
Page 53 - RUBBER, SUPPORTER 107MM
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 53 FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE3010ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 1 3 17510ZE3010ZD TANK FUEL *T34* (SIMPSON BLUE) 1 5 17...
Page 54 - HONDA GX340K1QA2 — IGNITION COIL ASSY.
PAGE 54 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) IGNITION COIL ASSY. HONDA GX340K1QA2 — IGNITION COIL ASSY.
Page 55 - COIL ASSEMBLY, IGNITION
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 55 IGNITION COIL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 30500ZE2023 COIL ASSEMBLY, IGNITION 1 2 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 1 4 31512ZE2000 GROMMET, WIRE 1 7 36101ZE2701 WIRE, STOP SWITCH 430MM 1 10 90015883000 BOL...
Page 56 - HONDA GX340K1QA2 — CARBURETOR ASSY.
PAGE 56 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) HONDA GX340K1QA2 — CARBURETOR ASSY. CARBURETOR ASSY.
Page 61 - MUFFLER
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 61 MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 18310ZE3W00 MUFFLER 1 2 18320ZE3W01 PROTECTOR, MUFFLER 1 3 18323ZE3W40 PROTECTOR, EX. PIPE 1 4 18330ZE2W00 PIPE, EX. 1 5 18331ZE3810 CAP, MUFFLER 1 6 18333ZF6W01 GASKET, EX. PIPE ...
Page 62 - HONDA GX340K1QA2 — RECOIL STARTER ASSY.
PAGE 62 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) RECOIL STARTER ASSY. HONDA GX340K1QA2 — RECOIL STARTER ASSY.
Page 63 - PULLEY, RECOIL STARTER
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 63 RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 28400ZEW01ZA STARTER ASSY., RECOIL *R8* BGHT RED ........... 1 ...... INCLUDES ITEMS W/ * 2 28410ZE3W01ZA CASE, RECOIL STARTER *R8* BGHT RED 1 3 28421ZE3W01 PULLEY, RECOIL ...
Page 65 - SPRING, THROTTLE RETURN
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 65 CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1 7 16570ZE3W20 CONTROL ASSEMBLY, REMOTE 1 8 16571...
Page 67 - EMBLEM
QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) — PAGE 67 LABELS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL, CAUTION 1 4 87528ZE2810 MARK, CHOKE (EXTERNAL) 1 6 87532ZH8810 MARK, OIL ALERT (E) 1 9 89218ZE1000 WRENCH, SPARK PLUG 1 HONDA GX340K1QA2 —...
Page 68 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 68 —QP40TH — PARTS & OPERATION MANUAL — REV. #1 (10/01/02) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibility ce...
Page 70 - PARTS AND OPERATION MANUAL
MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AN...