Page 2 - Diesel engine exhaust and some of; PROPOSITION 65 WARNING
PAGE 2 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) Diesel engine exhaust and some of PROPOSITION 65 WARNING
Page 3 - NOTES
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 3 NOTES
Page 4 - MQ QP3TZ Trash Pump; Hatz 1B30 Diesel Engine; Terms and Condition Of Sale; TABLE OF CONTENTS; Specification and part number are subject to
PAGE 4 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) MQ QP3TZ Trash Pump Proposition 65 Warning ............................................. 2Table of Contents ...................................................... 4Parts Ordering Procedures .....................................
Page 5 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax; PARTS ORDERING PROCEDURE
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 5 www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Add...
Page 6 - SAFETY INFORMATION; SAFETY MESSAGES; DANGER
PAGE 6 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety message...
Page 7 - GENERAL SAFETY; PUMP SAFETY
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 7 SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices req...
Page 8 - ENGINE SAFETY
PAGE 8 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) SAFETY INFORMATION CAUTION NEVER lubricate components or attempt service on a running machine. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blo...
Page 9 - FUEL SAFETY
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 9 SAFETY INFORMATION FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. DO NOT start the engine near spill...
Page 10 - TRANSPORTING SAFETY; ENVIRONMENTAL SAFETY
PAGE 10 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and ...
Page 11 - Figure 1. QP3TZ Dimensions
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 11 Figure 1. QP3TZ Dimensions Table 1. Specifications (Pump) Pump Model QP3TZ Type Trash Pump Suction & Discharge Size 3.00 in. (76 mm.) Maximum Pumping Capacity 383 gallons/minute (1,450 liters/minute) Max. Solids Diamete...
Page 12 - il; ti; li
PAGE 12 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) 100 90 80 70 60 50 40 30 20 10 0 0 50 150 US GALLONS PER MINUTE TOTAL HEAD FT. 23.3 FT. 16.7 FT. 10 FT. 100 200 250 300 350 400 3.3 FT. 1.6 FT. ) 0 3 B 1 Z T A H ( s n o i t a c i f i c e p S e n i g n E . 2 e l b a T l e s...
Page 13 - GENERAL INFORMATION
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 13 APPLICATION The QP3TZ Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP3TZtrash pump use a 3-inch diameter opening, which allows thepump to pump at a rate of appro...
Page 14 - COMPONENTS
PAGE 14 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) Figure 2 shows a typical application using the QP3TZ Trash pump. Please note that this pump is intended for the removal of cleanwater and water containing some debris and solids. Maximum size of solids should not exceed 1.5...
Page 15 - BASIC ENGINE; WARNING
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 15 Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturer’s Enginemanual for instructions &...
Page 16 - INSPECTION; CAUTION
PAGE 16 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) Figure 5. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6), fill to the edge of the o...
Page 17 - under water
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 17 Before Starting 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water....
Page 18 - OPERATION; ALWAYS; full speed
PAGE 18 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) Stopping The Engine Normal Shutdown 1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load. 2. After the engine cools, move the engine speed lever to the STOP position (Figur...
Page 19 - MAINTENANCE
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 19 To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping...
Page 20 - Figure 13. Pump Vacuum Tester; DO NOT
PAGE 20 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) Figure 13. Pump Vacuum Tester MAINTENANCE -15 -30 -10 -5 in. Hg kPa WIKA R -100 -80 -60 -40 -20 ACCEPTABLE READING SHOULD BE BETWEEN -25 AND -20 IN. HG. 25 IN. HG. TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL. PLACE VACUUM ...
Page 21 - Engine Maintenance; Refer to engine manual for specific servicing instructions.
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 21 Engine Maintenance Perform engine maintenance procedures as referenced byTable 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E . 6 e l b a T ) 3 ( N O I T P I R C S E D N O I T A R E P O E R O F E B T S R I F H T...
Page 23 - Pump Storage; Drain the fuel tank completely.; DO; Figure 17. Recoil Starter Grip; STOP; when it feels; PREPARATION FOR LONG-TERM STORAGE
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 23 Pump Storage For storage of the pump for over 30 days, the following isrequired: Drain the fuel tank completely. Run the engine for about 3 minutes and then stop . Stop the engine. Drain the engine crankcase oil while...
Page 24 - TROUBLESHOOTING
PAGE 24 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) TROUBLESHOOTING Troubleshooting (Engine) Symptom Possible Problem Solution Engine will not start or start is delayed, although engine can be turned over. No Fuel reaching injection pump? Add fuel. Check entire fuel system. ...
Page 26 - SAMPLE PARTS LIST; REMARKS Column; EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 26 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. SAMPLE PARTS LIST NO. PART NO....
Page 27 - SUGGESTED SPARE PARTS
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 27 QP3TZ TRASH PUMP1 TO 3 UNITS W/ 1B30 Qty. P/N Description 2 ............ KIT3T .................... KIT, MECHANICAL SEAL, O-RINGS1 ............ 2367040032 .......... IMPELLER, S/N 0381 AND BELOW1 ............ 2367040031 ......
Page 32 - SPARE PARTS KITS ASSY.
PAGE 32 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) SPARE PARTS KITS ASSY.
Page 33 - PART NAME; GASKET SET CRANKCASE
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 33 SPARE PARTS KITS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01582200 GASKET SET CYL. HEAD 1 2 01582300 GASKET SET CRANKCASE 1 3 01582400 MAINTENANCE KIT- 1000 HRS 1 4 01582500 EMERGENCY KIT 1 SPARE PARTS KITS ASSY.
Page 35 - TOOL KIT
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 35 ACCESSORIES ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01578700 TOOL KIT 1 2 05120100 DECAL MAINTENANCE 1 3 05130000 DECAL START 1 4 05130100 DECAL 1 ACCESSORIES ASSY.
Page 36 - CRANKCASE AND ENGINE MOUNT ASSY.
PAGE 36 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs. CRANKCASE AND ENGINE MOUNT ASSY.
Page 39 - CLOSING PLUG 12 MM
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 39 CRANKSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01334200 CRANKSHAFT NO. X W? PLUG ......................... 1 ................. INCLUDES ITEMS W/ * 2 * CRANKSHAFT .................................................... ...
Page 41 - CAMLEVER; HATZ
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 41 CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01503520 CAMSHAFT ASSY. ..................................... 1 .............. INCLUDES ITEMS W/ * 3 * 01326400 CAMLEVER 1 4 * 50123200 SHIM 5X10X0.5 DIN988 2 5 * 0132660...
Page 43 - CIRCLIP
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 43 PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01328501 PISTON 80MM ASSY. ................................. 1 .............. INCLUDES ITEMS W/ * 2 * % PISTON 80MM ............................................ 1 ............
Page 53 - BLOWER RING
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 53 FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 01321310 BLOWER RING 1 3 50327300 ALL. SCREW M4X20 6 4 50003400 SPRING WASHER A4 6 5 04117300 STICKER “TDC” 1 6 04110302 FLYWHEEL 1 FLYWHEEL ASSY.
Page 55 - FUEL INJECTION ASSY.; SEALING CONE
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 55 FUEL INJECTION ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01328800 INJECTOR ASSY. ................................. 1 ............. INCLUDES ITEMS W/$ 2$ 01582800 NOZZLE HOLDER ASSY ..................... 1 ............. IN...
Page 64 - CRANKCASE BREATHER ASSY.
PAGE 64 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) CRANKCASE BREATHER ASSY.
Page 65 - FILTER BREATHER SYSTEM
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 65 CRANKCASE BREATHER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01599200 OIL SEPARATOR ASSY. ................................. 1 ............... INCLUDES ITEMS W/ * 2 * OIL SEPARATOR ............................................
Page 76 - SEALING AND BONDING ADHESIVES
PAGE 76 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) S E V I S E H D A G N I D N O B D N A G N I L A E S . 9 E L B A T m e t I r e b m u N t r a P n o i t p i r c s e D t n u o m A A 1 0 0 3 2 2 0 5 r o t a v it c A e ti t c o L l m 0 0 5 B 0 0 1 3 2 2 0 5 3 7 5 e it it c o L...
Page 77 - TERMS AND CONDITIONS OF SALE — PARTS
QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 77 PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s respo...
Page 78 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; CANADA
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...
