Page 3 - NOTES PAGE
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 3 NOTES PAGE
Page 4 - TABLE OF CONTENTS; Specification and part number; NOTE
PAGE 4 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) TABLE OF CONTENTS Specification and part number are subject to change without notice . ROBIN EX270D50021Engine (EPA) Crankcase Assy. ................................................ 34-35Crankshaft Assy. ..............................
Page 5 - please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ❒ ❒ ❒ ❒ ❒ A...
Page 6 - QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS; FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
PAGE 6 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions could result ininjury to yourself...
Page 8 - QP- 40TE — RULES FOR SAFE OPERATION; DANGER
PAGE 8 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool...
Page 9 - Maintenance Safety
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 9 QP- 40TE — RULES FOR SAFE OPERATION ■ High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing serviceand maintenance functions. Contact with hot components can cause serious burns....
Page 12 - QP- 40TE — GENERAL INFORMATION
PAGE 12 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — GENERAL INFORMATION APPLICATION The QP-40TE Trash Pump is designed to be used for de- watering applications. Both the suction and discharge ports onthe QP-40TE pump use a 4-inch diameter opening, which allowsthe pump to...
Page 13 - QP- 40TE — PUMP COMPONENTS; DO NOT; from drawing in excessive amounts of sand and foreign debris.
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 13 QP- 40TE — PUMP COMPONENTS 1 . Pump – The model QP-40TE is 4-inch trash pump used in general de-watering applications. Typical dewateringapplications consist of manholes, septic tanks, fast andslow seepage ditch water, silt water...
Page 14 - Figure 3. Pump Refueling; REMOVE; fire; explosion
PAGE 14 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — REFUELING PLASTIC TRUCK-BED LINER DO NOT ADD FUEL TO TRASH PUMP IF TRASH PUMP IS PLACED INSIDE TRUCK-BED WITH PLASTIC LINER. POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO . STATIC ELECTRICITY DANGER Figure 3. Pump Refu...
Page 15 - QP- 40TE — BASIC ENGINE
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 15 QP- 40TE — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the ROBIN engine service manual for ...
Page 16 - DANGER - EXPLOSIVE FUEL; CAUTION
PAGE 16 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is low (Figure 6...
Page 17 - must
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 17 Before Starting 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If th...
Page 19 - CAUTI
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 19 QP- 40TE — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre-sponding to the compression point. Pull the starter grip brisklyan...
Page 20 - primed
PAGE 20 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — MAINTENANCE (PUMP) To perform the pump vacuum test do the following: 1. Remove the pump fill cap, and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait for the pump to b...
Page 21 - Figure 18. Pump Vacuum Tester
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 21 QP- 40TE — MAINTENANCE (PUMP) Figure 18. Pump Vacuum Tester
Page 24 - QP- 40TE — PREPARATION FOR LONG -TERM STORAGE; Pump Storage; Drain the fuel tank completely.
PAGE 24 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) QP- 40TE — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system iscompletely ...
Page 25 - NOTE PAGE
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 25 NOTE PAGE
Page 28 - QP- 40TE — EXPLANATION OF PARTS SECTION REMARKS
PAGE 28 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availability of the parts listed. NOTE QP- 40TE — EXPLANATION OF PARTS SECTION REMARKS When ordering ...
Page 29 - Description; QP- 40TE — SUGGESTED SPARE PARTS
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 29 QP-40TE 1 TO 5 UNITS WITH ROBINEX- 270D50021 ENGINE 1 to 5 Units Qty. P/N Description 3 KIT40TE KIT, MECHANICAL SEAL, SLEEVE, O-RINGS 1 1464040030 IMPELLER 1 1401350350 CHECK VALVE 6 0631211100 DRAIN CAP 6 0480350300 O-RING, DRAI...
Page 35 - BALL BEARING
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 35 ROBIN EX270D50021 ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. NO PART NO PART NAME QTY. REMARKS 10 2791010251 CRANKCASE CP, W/ OIL SENSOR ................................ 1 .......... INCLUDES ITEMS W/ * 20# 2371420203 VALVE GUIDE,5...
Page 37 - CRANKSHAFT CP, METRIC PUMP 25MM
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 37 ROBIN EX270D50021 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT, PISTON ASSY. NO PART NO PART NAME QTY. REMARKS 10 2792100131 CRANKSHAFT CP, 1" PUMP 1 10 2792030141 CRANKSHAFT CP, METRIC PUMP 25MM 1 50 0180180010 FLANGE NUT, M18X31DX1...
Page 38 - ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY.; INTAKE AND EXHAUST GROUP ASSY.
PAGE 38 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY.
Page 39 - PART NAME
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 39 ROBIN EX270D50021 ENGINE — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST GROUP ASSY. NO. PART NO. PART NAME QTY. REMARKS 10 2793160101 CAMSHAFT CP 1 25 2773510103 PIN, CAMSHAFT, 9DX78.5L 1 27 0240060010 O RING, 5.8DX9.6DX1.9T 1 34 ...
Page 44 - COOLING AND STARTING GROUP ASSY.
PAGE 44 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) ROBIN EX270D50021 ENGINE — COOLING/ STARTING ASSY. COOLING AND STARTING GROUP ASSY.
Page 47 - FUEL TANK CAP CP
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 47 ROBIN EX270D50021 ENGINE — FUEL TANK ASSY. FUEL, LUBRICANT ASSY. NO. PART NO. PART NAME QTY. REMARKS 10 2796010211 FUEL TANK CP., 3.6L BLACK 1 20 0732005181 LABEL, WARNING 1 23 2799510103 LABEL, MODEL 1 30 0430430060 FUEL TANK CA...
Page 51 - IGNITION COIL CP
QP- 40TE — OPERATION & PARTS MANUAL — REV. #0 (04/13/05) — PAGE 51 ROBIN EX270D50021 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY. NO PART NO PART NAME QTY. REMARKS 10 2797924101 FLYWHEEL CP, 15W, 40W CHARGING 1 11 2797943001 IGNITION COIL CP 1 12 2797930101 LAMP COIL CP, 15W 1 12 2797930201 LAMP COIL ...
Page 52 - ELECTRIC DEVICE ASSY.
PAGE 52 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) ELECTRIC DEVICE ASSY. EX270D50021 ENGINE — ELECTRIC DEVICE ASSY.
Page 54 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 54 — QP- 40TE —OPERATION & PARTS MANUAL — REV. #0 (04/13/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All ...
Page 56 - OPERATION & PARTS MANUAL; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
OPERATION & PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2005, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without writte...