Page 2 - PROPOSITION 65 WARNING
PAGE 2 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) PROPOSITION 65 WARNING
Page 3 - NOTES
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 3 NOTES
Page 4 - TABLE OF CONTENTS; Component Drawing; Specification and part number; NOTE; Terms and Condition Of Sale
PAGE 4 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) TABLE OF CONTENTS QP-402H GasolinePowered CentrifugalPump Proposition 65 Warning ............................................. 2Table of Contents ...................................................... 4Parts Ordering...
Page 5 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; PARTS ORDERING PROCEDURES
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name an...
Page 6 - QP-402H — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — SAFETY MESSAGE ALERT SYMBOLS Refer to the engine manufacturer’s instructions for datarelative to its safe operation. Before using this centrifugal pump, ensure that theoperating individual has read and unde...
Page 7 - ALWAYS; place the engine; OFF; wear approved eye and; operate equipment with covers,; CAUTION - Rotating Parts; NEVER; operate the pump; WARNING - Do Not Run the Pump Dry
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 7 This pump, other property, or thesurrounding environment couldbe damaged if you do not followinstructions. NOTE Other important messages are provided throughout thismanual to help prevent damage to your pump, otherpro...
Page 8 - QP-402H — RULES FOR SAFE OPERATION; disconnect any
PAGE 8 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the QP402H Centrifugal Pump. General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment before ...
Page 9 - T h e
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 9 QP-402H — RULES FOR SAFE OPERATION Maintenance Safety: ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■ Keep the mach...
Page 12 - QP-402H — GENERAL INFORMATION
PAGE 12 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — GENERAL INFORMATION APPLICATION The QP204H Centrifugal Pump is designed to handle all types of clear water applications. It is ideal for residential use such asdewatering basements and swimming pools. Both...
Page 13 - QP-402H — PUMP COMPONENTS
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 13 Figure 2 shows a typical application using the QP-402H centrifugal pump. Please note that this pump is intended for the removal ofclean water. 1 . Pump – The model QP-402H is a 4-inch centrifugal pump used in general...
Page 14 - Figure 3. Pump Refueling; DANGER - Fueling The Engine; If pump is placed in a truck bed with a plastic liner,; REMOVE; pump from truck bed and place on; fire; or; explosion; PLASTIC; DANGER
PAGE 14 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) Figure 3. Pump Refueling QP-402H — REFUELING DANGER - Fueling The Engine If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of...
Page 15 - QP-402H — BASIC ENGINE; CAUTION - Burn Hazard
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 15 QP-402H — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers engine...
Page 16 - Explosive Fuel
PAGE 16 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is...
Page 17 - Pump casing; must; be filled with water before using pump.; CAUTION - Pump Casing; open; fill cap; if pump is; WARNING - High Pressure; under water; CAUTION - Mechanical Seal
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 17 Pre-Setup (Pump) 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing wit...
Page 18 - CAUTION - Read Manual
PAGE 18 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — INITIAL START-UP (ENGINE) Starting the Engine ( HONDA engine) 1. Place the engine fuel valve lever (Figure 7) to the " ON " position. 2. Move the throttle lever (Figure 8) away from the slow positi...
Page 19 - run engine at; full speed; CAUTION - Maximum Engine Speed
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 19 QP-402H — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre-sponding to the compression point. Pull the starter gr...
Page 20 - CAUTION - Pump Priming; attempt to start the engine unless the pump has; primed; with water. Severe pump damage
PAGE 20 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — MAINTENANCE (PUMP) To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, a...
Page 21 - Figure 18. Pump Vacuum Tester; CAUTION
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 21 QP-402H — MAINTENANCE (PUMP) Figure 18. Pump Vacuum Tester -15 -30 -10 -5 in. Hg kPa WIKA R -100 -80 -60 -40 -20 ACCEPTABLE READING SHOULD BE BETWEEN -25 AND -20 IN. HG. 25 IN. HG. TRANSLATES INTO 25 FEET OF LIFT AT ...
Page 23 - The; use gasoline as a cleaning; DANGER - Cleaning Solvents
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 23 MAINTENANCE Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and controlarea. Clean or replace the air cleaner elements as necessary.Check and retig...
Page 24 - QP-402H — PREPARATION FOR LONG -TERM STORAGE; Pump Storage; Drain the fuel tank completely.
PAGE 24 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the carburetor iscom...
Page 25 - NOTE PAGE
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 25 NOTE PAGE
Page 28 - QP-402H — EXPLANATION OF CODE IN REMARKS COLUMN; without notice; Unique Symbols; Numbers Used; Serial Number Break
PAGE 28 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) QP-402H — EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When...
Page 29 - QP-402H — SUGGESTED SPARE PARTS; Description
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 29 QP-402H — SUGGESTED SPARE PARTS QP-402H CENTRIFUGAL PUMP 1 TO 3 UNITS WITH HONDAGX240K1PMT2/GX240U1PMT2 ENGINE(S) Qty. P/N Description 3 KIT402H ................... KIT, PUMP 2 0631211100 ............. DRAIN CAP, FLO...
Page 33 - COLLAR B, AIR CLEANER
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 33 AIR CLEANER (DUAL) ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16271ZE2000 GASKET, ELBOW 1 1 ◊◊◊◊◊ 16271ZE2010 GASKET, ELBOW 1 2 17210ZE2822 ELEMENT, AIR CLEANER (DUAL) ............ 1 ......... INCLUDES ITEMS W/% 3 %...
Page 35 - SPRING, WEIGHT RETURN
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 35 CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 14100ZE2W00 CAMSHAFT ASSEMBLY ..................................... 1 ......... INCLUDES ITEM W/# 1 14100ZE2W01 CAMSHAFT ASSEMBLY ....................................
Page 37 - FLOAT SET
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 37 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CARBURETOR ASSY. CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16010ZE2812 CARBURETOR, GASKET SET .............. 1 ......... INCLUDES ITEM W/ + 2 $%# 16011ZA0931 VALVE SE...
Page 39 - INCLUDES GASKET
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 39 CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 15 16220ZA0702 SPACER, CARBURETOR 1 16 16221ZA0800 GASKET, CARBURETOR 1 17 16223ZA0800 GASKET, INSULATOR 1 18 16610ZE1000 LEVER, COMPLETE, CHOKE (STD) .. 1 ..........
Page 41 - SPRING, THROTTLE RETURN
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 41 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CONTROL ASSY. CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 16551ZE2000 ARM, GOVERNOR 1 3 16555ZE2000 ROD, GOVERNOR 1 4 16561ZE2000 SPRING, GOVERNOR 1 5 16562ZE2000 SPRING, ...
Page 42 - CRANKCASE COVER ASSY.
PAGE 42 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY. CRANKCASE COVER ASSY.
Page 43 - PART NAME; GASKET, OIL FILLER CAP
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 43 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY. CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 11399ZE2600 COVER ASSY., CRANKCASE ....................... 1 ........ INCLUDES ITEMS W/ * ...........
Page 46 - CYLINDER BARREL ASSY.
PAGE 46 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY.
Page 47 - SWITCH ASSEMBLY, OIL LEVEL
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 47 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW ◊◊◊◊◊ GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. PART NO. PART ...
Page 49 - GASKET, CYLINDER HEAD
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 49 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12200ZH9000 CYLINDER HEAD ............................................... 1 ......... INCLUDES ITEMS ...
Page 51 - SHROUD
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 51 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FAN COVER ASSY. FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16731ZE2003 CLIP, TUBE 1 2 19610ZE2010ZC COVER, FAN *NH1* (BLACK) 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB ...
Page 55 - RUBBER, SUPPORTER 107MM
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 55 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE2010ZD TANK, FUEL *NH1* BLACK...
Page 61 - CLIP, PISTON PIN 18 MM
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 61 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — PISTON ASSY. PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010ZE2014 RING SET, PISTON (STD.) ................................ 1 ............ S/N 4081304 AND BELOW 1 13010ZE...
Page 63 - PULLEY, RECOIL STARTER
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 63 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 28400ZE2W01ZB STARTER ASSY., RECOIL *NH1* BLACK ....... 1 ............. INCLUDES ITEMS W/# 1 ◊◊◊◊◊ ...
Page 67 - MARK, THROTTLE INDICATION
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 67 HONDA GX240K1PMT2/GX240U1PMT2 ENG. — LABELS ASSY. LABELS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 87521ZE2W01 EMBLEM (GX240 HONDA 8.0) ..................... 1 ............. S/N 4192760 AND BELOW 1 87521ZE2W02 EMBL...
Page 68 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 68 — QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #1 (04/02/08) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s ...
Page 70 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per...
