Page 3 - NOTE PAGE
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 3 NOTE PAGE
Page 4 - TABLE OF CONTENTS; Component Drawing; Specification and part number; NOTE; Terms and Condition Of Sale
PAGE 4 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) TABLE OF CONTENTS QP-204H GasolinePowered CentrifugalPump Proposition 65 Warning ............................................. 2Table of Contents ...................................................... 4Parts Ordering...
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 5 PARTS ORDERING PROCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Numbe...
Page 6 - QP-204H — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — SAFETY MESSAGE ALERT SYMBOLS Refer to the engine manufacturer’s instructions for datarelative to its safe operation. Before using this centrifugal pump, ensure that theoperating individual has read and unde...
Page 7 - ALWAYS; place the engine; OFF; wear approved eye and; NEVER; operate equipment with covers,; CAUTION - Rotating Parts
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 7 This pump, other property, or thesurrounding environment couldbe damaged if you do not followinstructions. NOTE Other important messages are provided throughout thismanual to help prevent damage to your pump, otherpro...
Page 8 - DANGER; QP-204H — RULES FOR SAFE OPERATION
PAGE 8 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke around...
Page 9 - T h e
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 9 QP-204H — RULES FOR SAFE OPERATION Maintenance Safety: ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■ Keep the mach...
Page 12 - QP-204H — GENERAL INFORMATION
PAGE 12 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — GENERAL INFORMATION APPLICATION The QP204H Centrifugal Pump is designed to handle all types of clear water applications. It is ideal for residential use such asdewatering basements and swimming pools. Both...
Page 13 - QP-204H — PUMP COMPONENTS
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 13 Figure 2 shows a typical application using the QP-204H centrifugal pump. Please note that this pump is intended for the removal ofclean water. 1 . Pump – The model QP-204H is 2-inch centrifugal pump used in general d...
Page 14 - DANGER - Fueling The Engine; If pump is placed in a truck bed with a plastic liner,; REMOVE; pump from truck bed and place on; fire; or; explosion
PAGE 14 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) DANGER - Fueling The Engine If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static elec...
Page 15 - QP-204H — BASIC ENGINE; CAUTION - Fueling The Engine
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 15 QP-204H — BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING The engine (Figure 4) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers engine...
Page 16 - Explosive Fuel
PAGE 16 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is...
Page 17 - Pump casing; must; be filled with water before using pump.; CAUTION - Pump Casing; open; fill cap; if pump is; WARNING - High Pressure; under water; CAUTION - Mechanical Seal
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 17 Pre-Setup (Pump) 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing wit...
Page 18 - CAUTION - Read Manual
PAGE 18 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — INITIAL START-UP (ENGINE) Starting the Engine ( HONDA engine) 1. Place the engine fuel valve lever (Figure 7) to the " ON " position. 2. Move the throttle lever (Figure 8) away from the slow positi...
Page 19 - full speed; CAUTION - Maximum Engine Speed
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 19 QP-204H — INITIAL START-UP (ENGINE) 6. Grasp the starter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre-sponding to the compression point. Pull the starter gr...
Page 20 - CAUTION - Pump Priming; DO NOT; attempt to start the engine unless the pump has; primed; with water. Severe pump damage
PAGE 20 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — MAINTENANCE (PUMP) To perform the pump vacuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, a...
Page 21 - CAUTION
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 21 QP-204H — MAINTENANCE (PUMP) -15 -30 -10 -5 in. Hg kPa WIKA R -100 -80 -60 -40 -20 ACCEPTABLE READING SHOULD BE BETWEEN -25 AND -20 IN. HG. 25 IN. HG. TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL. PLACE VACUUM TESTER...
Page 23 - The; use gasoline as a cleaning; DANGER - Cleaning Solvents
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 23 MAINTENANCE Perform the engine maintenance procedures as indicated below: DAILY ■ Thoroughly remove dirt and oil from the engine and controlarea. Clean or replace the air cleaner elements as necessary.Check and retig...
Page 24 - QP-204H — PREPARATION FOR LONG -TERM STORAGE; Pump Storage; Drain the fuel tank completely.
PAGE 24 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the carburetor iscom...
Page 28 - QP-204H — EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 28 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) QP-204H — EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availability of the parts listed. NOTE...
Page 29 - QP-204H — SUGGESTED SPARE PARTS
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 29 QP-204H — SUGGESTED SPARE PARTS QP-204H CENTRIFUGAL PUMP 1 TO 3UNITS WITH HONDA GX120K1PX2/GX120U1PX2 ENGINE(S) Qty. P/N Description 2 KIT204 ........................... KIT, PUMP 2 0631211100 ................... DRA...
Page 33 - COLLAR B, AIR CLEANER
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 33 AIR CLEANER (DUAL) ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16271ZE1000 GASKET, ELBOW 1 2 17210ZE0505 ELEMENT, AIR CLEANER (DUAL) .................. 1 ............. INCLUDES ITEMS W/ # 2 , , , , , 17210ZE0822 ELEM...
Page 35 - SPRING, WEIGHT RETURN
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 35 CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 14100ZE0812 CAMSHAFT ASSEMBLY ......................... 1 .............. INCLUDES ITEMS W/ # 2 14410ZE0010 ROD, PUSH 2 3 14431ZE1000 ARM, VALVE ROCKER 2 4 14441ZE1...
Page 39 - SPRING, THROTTLE RETURN
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 39 CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16500ZH7000 CONTROL ASSEMBLY ............................. 1 ............ INCLUDES ITEMS W/ # 4 16551ZE0010 ARM, GOVERNOR 1 5 16555ZE0000 ROD, GOVERNOR 1 6 16561ZE0...
Page 40 - CRANKCASE COVER ASSY.
PAGE 40 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) CRANKCASE COVER ASSY. HONDA GX120K1PX2/GX120U1PX2 ENGINE— CRANKCASE COVER ASSY.
Page 41 - PART NAME; GASKET, OIL FILLER CAP
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 41 CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * 11300ZE0640 COVER ASSEMBLY, CRANKCASE (U- TYPE) 1 INCLUDES ITEMS W/*1 1 1300ZE0640 COVER ASSEMBLY, CRANKCASE (U- TYPE) 1 INCLUDES ITEMS W/* HONDA GX120K1P...
Page 44 - CYLINDER BARREL ASSY.
PAGE 44 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) CYLINDER BARREL ASSY. HONDA GX120K1PX2/GX120U1PX2 ENGINE— CYLINDER BARREL ASSY.
Page 45 - SWITCH ASSEMBLY, OIL LEVEL
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 45 HONDA GX120K1PX2/GX120U1PX2 ENGINE— CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 12000ZH7405 CYLINDER BARREL ASSEMBLY ................ 1 ......... INCLUDES ITEMS W/ + 2 , , , , , ...
Page 47 - GASKET, CYLINDER HEAD
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 47 CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12210ZH7000 CYLINDER HEAD .................................................. 1 .............. INCLUDES ITEMS W/ % 1 , , , , , 12210ZH7405 CYLINDER HEAD .........
Page 49 - GROMET, ADJUSTING CABLE
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 49 HONDA GX120K1PX2/GX120U1PX2 ENGINE— FAN COVER ASSY. RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 1134371300 GROMET, ADJUSTING CABLE 1 2 19610ZE0000ZE COVER, FAN * NH1 * BLACK 1 3 19612ZH7810 PLATE, SIDE...
Page 51 - KEY, SPECIAL WOODRUFF 25X18
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 51 FLYWHEEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13331357000 KEY, SPECIAL WOODRUFF 25X18 1 2 19511ZE0000 FAN, COOLING 1 4 28451ZH8003 PULLEY, STARTER 1 4 , , , , , 28451ZH7801 PULLEY, STARTER 1 5 31100ZE0010 FLYW...
Page 53 - RUBBER, SUPPORTER 107MM
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 53 FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16854ZH8000 RUBBER, SUPPORTER 107MM 1 2 16955ZE1000 JOINT, FUEL TANK 1 3 17510ZE0020ZD TANK, FUEL *NH1* (BLACK) 1 4 17620Z0T305 CAP COMP., FUEL TANK 5 17620ZH7023...
Page 55 - COIL ASSEMBLY, IGNITION
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 55 IGNITION COIL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 30500ZE1033 COIL ASSEMBLY, IGNITION 1 1 , , , , , 30500ZE1063 COIL ASSEMBLY, IGNITION 1 2 30700ZE1013 CAP ASSEMBLY, NOISE SUPPRESSOR 1 8 90121952000 BOLT, FLA...
Page 59 - CLIP, PISTON PIN 13MM
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 59 PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010ZE6013 RING SET, PISTON (STANDARD) .............. 1 ........... S/N 3284616 AND BELOW 1 13010ZK7V01 RING SET, PISTON (STANDARD) .............. 1 ........... S/N...
Page 60 - — RECOIL STARTER ASSY.
PAGE 60 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) RECOIL STARTER ASSY. HONDA GX120K1PX2/GX120U1PX2 ENGINE — RECOIL STARTER ASSY.
Page 61 - SPRING, RECOIL STARTER
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 61 HONDA GX120K1PX2/GX120U1PX2 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 28400ZH8013ZB STARTER ASSY., RECOIL *NH1* (BLACK) .......... 1 .............. INCLUDES ITEMS W/ % 1...
Page 65 - EMBLEM
QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #3 (06/05/06) — PAGE 65 LABELS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 87521ZH7010 EMBLEM, INTERNAL ................................. 1 ........... S/N 3841370 AND BELOW 1 87521ZH7020 EMBLEM ................................................
Page 66 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 66 — QP-204H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL — REV. #3 (06/05/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to...
Page 68 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written per...
