Page 2 - PROPOSITION 65 WARNING; Diesel engine exhaust and some of
PAGE 2 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) PROPOSITION 65 WARNING Diesel engine exhaust and some of
Page 3 - NOTES
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 3 NOTES
Page 4 - TABLE OF CONTENTS; Yanmar; NOTICE
PAGE 4 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) TABLE OF CONTENTS MRH800DS2 Vibratory Roller Proposition 65 Warning ........................................... 2Parts Ordering Procedures ...................................... 5Safety Information ...................
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; WE ACCEPT ALL MAJOR CREDIT CARDS!; Order via Internet; Order; Order via Fax
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ Dealer Account Number ❒ De...
Page 6 - SAFETY INFORMATION; SAFETY MESSAGES; DANGER
PAGE 6 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safe...
Page 7 - GENERAL SAFETY
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 7 SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective d...
Page 8 - ROLLER SAFETY; ENGINE SAFETY
PAGE 8 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) SAFETY INFORMATION ROLLER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death. WARNING ...
Page 9 - FUEL SAFETY
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 9 SAFETY INFORMATION NOTICE NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction. NEVER tamper with the...
Page 10 - TRANSPORTING SAFETY; ENVIRONMENTAL SAFETY
PAGE 10 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) SAFETY INFORMATION rinse skin or clothing immediately with plenty of water. If the battery liquid (dilute sulfuric acid) comes into contact with eyes , rinse eyes immediately with plenty of water and contact the...
Page 12 - SPECIFICATIONS
PAGE 12 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) SPECIFICATIONS Table 1. Specifi cations (Vibratory Roller) Dimensions 105 x 27.2 x 41.7 in (2670 x 692 x 1060 mm) Drum Diameter 16 in. (406 mm) Drum Width 25.6 in. (650 mm) Curb Clearance 9.6 in. (243 mm) Side Ove...
Page 14 - DIMENSIONS; LENGTH
PAGE 14 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) DIMENSIONS Table 3. Dimensions LENGTH A 105 in. 2670 mm. B 57 in. 1445 mm. C 10 in. 255 mm. D 22.8 in. 580 mm. E 13.8 in. 350 mm. WIDTH F 27.2 in. 692 mm. G 13.6 in. 346 mm. HEIGHT H 78.3 in. 1990 mm. I 46.5 in. 1...
Page 15 - GENERAL INFORMATION
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 15 GENERAL INFORMATION The Mikasa Model MRH800DS2 is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfi lling...
Page 16 - COMPONENTS
PAGE 16 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) COMPONENTS 1 3 5 6 7 8 9 10 11 2 4 Figure 2. MRH800DS2 Components
Page 19 - HANDLE BAR/LEVER COMPONENTS; Travel Lever
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 19 COMPONENTS HANDLE BAR/LEVER COMPONENTS Figure 3 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below: 1. Travel Lever — Controls the direction ...
Page 20 - BASIC ENGINE; Figure 4. Yanmar Engine Components; ENGINE COMPONENTS
PAGE 20 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) BASIC ENGINE Figure 4. Yanmar Engine Components ENGINE COMPONENTS Figure 4 illustrates the location of the major engine components. Each component is described below: 1. Fuel Filler Cap — Remove this cap to add un...
Page 22 - INSPECTION; BEFORE STARTING; Figure 5. Engine Oil Level; Season; CHECKING THE HYDRAULIC SYSTEM; Figure 6. Hydraulic System Oil Level Gauge
PAGE 22 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) INSPECTION BEFORE STARTING 1. Read safety information at the beginning of manual. 2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner. 3. Check the air fi lter for dir...
Page 23 - Figure 10. Checking Scrapers
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 23 CHECKING THE VIBRATOR OIL LEVEL 1. Check vibrator casing for any oil leakage. 2. If any leakage is noticed, remove the level plug on the side of the plate (Figure 8). Figure 8. Checking Vibrator Oil Level 3. Check...
Page 24 - OPERATION; STARTING THE ENGINE; Figure 12. Open Fuel Cock; read and thoroughly; RECOIL START; Figure 15. Engine Start Handle
PAGE 24 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) OPERATION STARTING THE ENGINE The engine can be started by motor (electric) or manually (recoil). Refer to Figure 2 and Figure 3 for the location of controls and components. Electric Start 1. On the control handle...
Page 25 - Figure 16. Decompression lever; TRAVELING; Figure 17. Parking Brake; RUN; VIBRATING; CAUTION
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 25 OPERATION 4. Push down the decompression lever (Figure 16). Figure 16. Decompression lever 5. Pull the starting handle hard and fast to start engine (Figure 15). 6. If the engine does not start, repeat steps 3 thr...
Page 26 - WATERING; Figure 19. Water Cocks; SAFETY FEATURES; UNLOADING; Figure 20. Location of Bypass Valve Bolt; LIFTING
PAGE 26 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) WATERING 2. For watering work, turn the water cocks clockwise, at the rear of the machine, to start sprinkling. (Figure 19). Figure 19. Water Cocks SAFETY FEATURES A horn is provided to warn of approach. The dead ...
Page 27 - TRANSPORTING
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 27 OPERATION TRANSPORTING 1. Always make sure that the machine is shut off while being transported. 2. Check that the fuel cap is properly closed and tightened. 3. When traveling long distances or on rugged terrain, ...
Page 28 - MAINTENANCE; INSPECTION AND MAINTENANCE SERVICE TABLES; DAILY SERVICE; Table 6. Engine Check
PAGE 28 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) MAINTENANCE INSPECTION AND MAINTENANCE SERVICE TABLES To make sure your vibrator y roller is always in good working condition before using, carry out the maintenance inspection procedures. CAUTION Inspection and o...
Page 29 - AIR FILTER; Figure 21. Engine Air Filter and Element; VIBRATION CLUTCH ADJUSTMENT; Figure 22. Vibration Clutch Adjustment; REAR NUT; HYDRAULIC SYSTEM INSPECTION AND SERVICE
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 29 MAINTENANCE AIR FILTER 1. The air fi lter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially. 2. To clean or replace air fi ...
Page 30 - BATTERY CABLE CONNECTION; Figure 23. Battery Connection; FORWARD AND REVERSE TRAVEL ADJUSTMENT; Figure 24. Adjustment of Neutral Position; PLUNGER
PAGE 30 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) MACHINE MAINTENANCE 1. At the end of each day’s operation, wash down dust and dirt off the machine. Clean area around drums ad scrapers making sure all mud is removed. 2. Drain water tank completely. 3. Cover the ...
Page 32 - Figure 25. Vibrator Oil Maintenance
PAGE 32 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) MAINTENANCE Figure 25. Vibrator Oil Maintenance Figure 26. Bearing Cover Maintenance VIBRATOR OILLEVEL PLUG VIBRATOR OILDRAIN PLUG BEARING COVERGREASE FITTING BEARING COVERGREASE FITTING HANDLE BAR RELEASEPIN GREA...
Page 33 - TROUBLESHOOTING; Troubleshooting - Roller
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 33 TROUBLESHOOTING Troubleshooting - Roller SYMPTOM POSSIBLE PROBLEM SOLUTION Unit does not travel. Parking brake still engaged? Release parking brake lever. Unit does not travel or travel is not smooth. Defective ce...
Page 34 - Symptom
PAGE 34 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) TROUBLESHOOTING Troubleshooting (Engine) Symptom Possible Problem Solution Engine will not start or start is delayed, although engine can be turned over. No Fuel reaching injection pump? Add fuel. Check entire fue...
Page 36 - EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
PAGE 36 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there a...
Page 37 - SUGGESTED SPARE PARTS; Description
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 37 SUGGESTED SPARE PARTS MRH800DS2 VIBRATORY ROLLER WITH YANMAR L100V1AJ1R1AAMK DIESEL ENGINE1 to 3 units Qty. P/N Description 1............954407840 ............ FILTER, WATER TANK2............954001380 ...............
Page 38 - NAMEPLATES AND DECALS; BRAKE; PARKING BRAKE
PAGE 38 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) NAMEPLATES AND DECALS 13 28 35 16 14 12 17 3 11 19 15 21 31 30 29 24 27 20 6 2 10 33 34 1 9 5 8 26 32 7 25 23 4 18 22 NP-517 N C A U T I O N SET ENGINE SPEED at 2,450-2,500 R.P.M. Without vibration for this roller...
Page 45 - FLAT
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 45 FRONT GUARD ASSY. NO. PART NO. PART NAME QTY. REMARKS 75 031110160 FLAT WASHER, M10 2 76 030210250 LOCK WASHER, M10 2 77 001221035 BOLT 10X35 MM 2 78 515336200 FRONT GUARD 1 79 515336210 BUMPER 2 80 515449720 SPAC...
Page 51 - PART NAME
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 51 HYDRAULIC SYSTEM ASSY. NO. PART NO. PART NAME QTY. REMARKS 7 954001350 OIL FILTER CPO 3-80 .......................................1................INCLUDES ITEMS W/ * 7-1 * 954001390 FILTER HEAD 1 7-2 * 954001380 ...
Page 54 - HYDRAULIC OIL TANK ASSY.
PAGE 54 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) HYDRAULIC OIL TANK ASSY.
Page 55 - DRAIN PLUG M18
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 55 HYDRAULIC OIL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 515118050 OIL TANK , (N) 1 2 953405840 DRAIN PLUG M18 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1 5 953405260 PACKING 1/4 (CU...
Page 58 - ELECTRIC DEVICE ASSY.
PAGE 58 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) ELECTRIC DEVICE ASSY. 46 47 48 37 38 33 31 34 35 28 27 36 32 SWITCH(CA104) 70 STARTER(CB104) 1-A 1 17 12 11 17 17 8 7 9 55 10 16 53 52 6 5 18 14 16 15 16 17 4 3 2 49 13 16 54 80
Page 64 - UPPER CONTROL ARM ASSY.
PAGE 64 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) UPPER CONTROL ARM ASSY.
Page 68 - LOWER CONTROL ARM ASSY.
PAGE 68 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) LOWER CONTROL ARM ASSY.
Page 70 - YANMAR L100V1 — CYLINDER BLOCK ASSY
PAGE 70 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — CYLINDER BLOCK ASSY
Page 72 - YANMAR L100V1— CYLINDER HEAD AND COVER ASSY
PAGE 72 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1— CYLINDER HEAD AND COVER ASSY
Page 74 - YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY
PAGE 74 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY
Page 76 - YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY
PAGE 76 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY
Page 77 - FLYWHEEL
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 77 NO. PART NO. PART NAME QTY. REMARKS 1 71431014580 CAMSHAFT ASSY., D 1 6 11431014200 TAPPET 2 7 11421014300 TAPPET ASSY, ROLLER 1 12 11431014400 ROD ASSY, PUSH 2 13 71431021740 CRANKSHAFT ASSY. 1 21 11469921220 NUT...
Page 78 - YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.
PAGE 78 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.
Page 80 - YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.
PAGE 80 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.
Page 82 - YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.
PAGE 82 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.
Page 83 - NOZZLE
MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 83 YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 71434951400 PUMP ASSY., FUEL INJECTION 1 18 71421053100 FUEL INJECTOR ...............................................1........
Page 84 - YANMAR L100V1 — FUEL TANK ASSY.
PAGE 84 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — FUEL TANK ASSY.
Page 86 - YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.
PAGE 86 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.
Page 88 - YANMAR L100V1 — TOOL, LABEL AND GASKET SET
PAGE 88 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) YANMAR L100V1 — TOOL, LABEL AND GASKET SET 3 5 4 6 7 8 11 12 13 14 15 16 28 27 3435 3836 26 37 25 33 32 24 31 30 18 29 17
Page 90 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 90 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipment...
Page 92 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES; CANADA
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave.Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244Fax (800) 537-3927 800-4...
