Multiquip MQP45GM - Manual

Multiquip MQP45GM

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Table of Contents:

  • Page 3 – HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; WARRANTY DEPARTMENT
  • Page 4 – TABLE OF CONTENTS; All specifications in this; NOTE
  • Page 5 – NOTES PAGE
  • Page 6 – SAFETY MESSAGE ALERT SYMBOLS; INJURED if you DO NOT follow
  • Page 7 – ALWAYS wear approved respiratory protection.; THIS MQ POWER GENSET, OTHER PROPERTY, OR THE SURROUNDING
  • Page 8 – IMPORTANT SAFETY INSTRUCTIONS; hot components can cause serious; bodily harm or even death!
  • Page 9 – Always stop the machine and; GENERAL SAFETY; Coolant Drain Plug - Removing the coolant drain plug
  • Page 10 – In emergencies; phone numbers of the nearest
  • Page 11 – Lead-acid batteries present a
  • Page 12 – Fire Protection; extinguishers on battery fires.
  • Page 13 – Transporting; Always shutdown engine before transporting.; Lifting the Generator Set; Always drain fuel prior to lifting.; NEVER lift the machine while the engine is running.
  • Page 14 – INTRODUCTION; Introduction
  • Page 15 – Overview; does not provide complete application; INSTALLATION OVERVIEW; Selection and Application
  • Page 16 – Safety considerations; Outdoor Locations
  • Page 17 – GENSET SIZING; Genset Sizing Procedure
  • Page 18 – Generator Set Sizing Calculations (Continued)
  • Page 19 – Figure 1. Genset Sizing Worksheets
  • Page 22 – GENSET SIZING — DETERMINING LOAD CHARACTERISTICS; Determining Load Characteristics; For all types of lighting loads:; Single-Phase Induction Motor; Then the following can be calculated:
  • Page 23 – Three-Phase Induction Motors
  • Page 24 – Determining Load Characteristics (continued)
  • Page 25 – Three Phase NEMA Motor Code Table
  • Page 27 – Engine moving parts (low and high frequency sound); ti
  • Page 32 – DO NOT use fiberglass as an acoustic mater ial.; Foam is least likely to deteriorate due to abrasion and; Figure 5. Reducing Noise
  • Page 33 – MOUNTING FOUNDATION; Mounting on a Vibration Isolating Foundation; where d is the density of concrete, typically 145 lbs/ ft
  • Page 34 – Figure 7. Typical Footing
  • Page 35 – MOUNTING THE GENERATOR SET; Location; Figure 8. Bolt Diagram
  • Page 36 – MOUNTING — VIBRATION ISOLATORS; Vibration Isolators; Figure 9. Vibration Isolator
  • Page 37 – MECHANICAL INSTALLATION — FUEL SYSTEM (DIESEL); Fuel system
  • Page 38 – MECHANICAL INSTALLATION — FUEL SYSTEM (DIESEL); may be avoided by returning the fuel back to the supply
  • Page 39 – (The maximum fuel flow can be
  • Page 40 – MECHANICAL INSTALLATION — FUEL SYSTEM (GASEOUS FUELS); Field natural gas varies considerably
  • Page 41 – The pressure regulator installed on the supply line at the; A dry fuel filter should be installed in each line to protect; The rate of vaporization in an LPG tank depends upon; death when inhaled. Also, serious explosions
  • Page 42 – Pipe and Tube Sizing; Figure 11. Typical Pipe Schematic for Natural Gas Distribution
  • Page 43 – Figure 12. Typical Pipe Schematic for Propane Vapor Distribution
  • Page 44 – MECHANICAL INSTALLATION — FUEL SYSTEM; Open any valve SLOWLY.
  • Page 45 – Additional references include:
  • Page 46 – MECHANICAL INSTALLATION — EXHAUST SYSTEM; Figure 14. Mounting Exhaust Thimble
  • Page 48 – Figure 15. Condensation Trap
  • Page 49 – Exhaust System Installation Reference Data; Table 17. Factory Recommended Engine Exhaust Silencers
  • Page 50 – MECHANICAL INSTALLATION — BATTERY SYSTEM
  • Page 51 – See the Battery Safety Instructions on page 11.; Figure 16. Typical Lead Acid Type Battery
  • Page 52 – MECHANICAL INSTALLATION — NEW BATTERY; battery safety; Use only; distilled water in the; battery. Tap water can; reduce the; operating life of the battery.
  • Page 53 – ground cable connector first. This; Figure 17. Typical Electric Starter Motor Connections
  • Page 54 – BATTERY SYSTEM — TESTING BATTERY
  • Page 55 – BATTERY SYSTEM — BATTERY TESTING CHART; Figure 18. Battery Testing Chart
  • Page 56 – BATTERY SYSTEM — CHARGING BATTERY
  • Page 57 – Figure 19. LC Battery Charger; BATTERY SYSTEM — BATTERY CHARGER; Table 23. Standard Factory Setting; Table 22. LC Battery Charger Specifications
  • Page 59 – BATTERY SYSTEM — BATTERY CHARGER SAFETY
  • Page 60 – MECHANICAL INSTALLATION — VENTILATION AND COOLING; Figure 23. Wind Barrier
  • Page 62 – The allowable; MECHANICAL INSTALLATION — MOUNTED RADIATOR COOLING; Figure 25. Factory Mounted Radiator
  • Page 63 – Figure 26. Duct Air Installation
  • Page 64 – heat rejected to coolant and; MECHANICAL INSTALLATION — REMOTE RADIATOR COOLING; To obtain the
  • Page 65 – Figure 27. Remote Radiator Installation
  • Page 66 – Figure 28. Hot Well Installation; MECHANICAL INSTALLATION — HOT WELL COOLING
  • Page 67 – MECHANICAL INSTALLATION — HEAT EXCHANGER COOLING; Figure 29. Heat Exchanger Installation
  • Page 68 – COOLANT TREATMENT
  • Page 69 – ELECTRICAL INSTALLATION — DC CONTROL WIRING; stranded copper wire that is to; Figure 30. Control Box Location; 8 gauge twisted pair cable with an overall shield
  • Page 70 – Figure 31. Typical Inner Control Box Panel; DC CONTROL WIRING — CONTROL BOX BACK PANEL; Control Box
  • Page 71 – USE COPPER WIRE ONLY, MINIMUM SIZE 4 AWG; Figure 32. Wiring Terminal Information
  • Page 72 – Figure 34. Generator Set Wire Diagram
  • Page 73 – AC ELECTRICAL CONNECTIONS; Figure 35. Typical Transfer Switch; Generator voltage connections; death! DO NOT connect to any
  • Page 74 – b) N e u t r a l C o n d u c t o r s – T h e a m p a c i t y o f t h e n e u t r a l; death could result. Make sure
  • Page 75 – c) Oversize Subbase Tank - Specification requirements; breaker current ratings for various
  • Page 76 – AC ELECTRICAL CONNECTIONS — SYSTEM GROUNDING
  • Page 77 – Figure 36. Typical System Grounding
  • Page 78 – AC ELECTRICAL CONNECTIONS — EQUIPMENT GROUNDING
  • Page 79 – ELECTRICAL DISTRIBUTION SYSTEM; Figure 38. Typical Electrical Distribution System
  • Page 80 – PRE-START PREPARATION; Check ventilation and exhaust systems
  • Page 82 – APPENDIX — INSTALLATION CHECKLIST; INSTALLATION CHECKLIST
  • Page 83 – APPENDIX — MAIN-LINE CIRCUIT BREAKER; TABLE 25. FACTORY RECOMMENDED MAIN LINE CIRCUIT BREAKERS
  • Page 85 – APPENDIX — GENERATOR SPECIFICATIONS; TABLE 26. MQ POWER INDUSTRIAL GENERATOR SPECIFICATIONS
  • Page 88 – APPENDIX — ENGINE SPECIFICATIONS
  • Page 92 – APPENDIX — DIMENSIONS AND WEIGHTS; TABLE 29. MQ POWER GENERATOR DIMENSIONS & WEIGHTS
  • Page 94 – PARTS AND OPERATION MANUAL; APPLICATION & INSTALLATION MANUAL
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© COPYRIGHT 2007, MQ PPOWER

MQ POWER

APPLICATION & INSTALLATION MANUAL

Industrial Generator Set

Application & Installation

Manual

Revision #4 (09/07/07)

PARTS DEPARTMENT:

800-427-1244
FAX: 800-637-3284

SERVICE DEPARTMENT:

800-835-2551
FAX: 310-638-8046

MQPOWER
A Division of Multiquip Inc.

POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-883-2551
FAX: 310-632-2656
E-MAIL: [email protected]
WWW: www.mqpower.com

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Summary

Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; WARRANTY DEPARTMENT

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT800-427-1244 FAX: 310-637-3284...

Page 4 - TABLE OF CONTENTS; All specifications in this; NOTE

PAGE 4 — INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) TABLE OF CONTENTS Proposition 65 California Warning ............................. 2Here's How To Get Help ............................................ 3Table Of Contents .....................................

Page 5 - NOTES PAGE

INDUSTRIAL GENERATOR SETS — APPLICATION & INSTALLATION MANUAL — REV. #4 (09/07/07) — PAGE 5 NOTES PAGE

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