Page 2 - Diesel engine exhaust and some of; PROPOSITION 65 WARNING
PAGE 2 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) Diesel engine exhaust and some of PROPOSITION 65 WARNING
Page 4 - TRAINING CHECKLIST
TRAINING CHECKLIST This checklist will lists some of the minimum requirements for machine maintenance and operation. Please detach it and makecopies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s. Operator __________________...
Page 5 - DAILY PRE-OPERATION CHECKLIST
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 5 DAILY PRE-OPERATION CHECKLIST COMMENTS: DAILY PRE-OPERATION CHECKLIST T S I L K C E H C N O I T A R E P O - E R P Y L I A D 1 .l e v e l li o e n i g n e k c e h C 2 . ) l e u f n a e l c r o f d n a ( l e v e l l e u f ...
Page 6 - TABLE OF CONTENTS; NOTE; Specification and part number
PAGE 6 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) TABLE OF CONTENTS Proposition 65 Warning ............................................. 2Reporting Safety Defects .......................................... 3Training Checklist ................................................
Page 7 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; PARTS ORDERING PROCEDURES
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 7 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name and A...
Page 8 - RULES FOR SAFE OPERATION
PAGE 8 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) RULES FOR SAFE OPERATION ■ Always refuel in a well-ventilated area, away from sparks andopen flames. ■ Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. ...
Page 10 - OPERATION AND SAFETY DECALS; Machine Safety Decals
PAGE 10 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) OPERATION AND SAFETY DECALS Machine Safety Decals The MQ41TDH Centrifugal Trash pump is equipped with a number of safety decals. These decals are provided for operator safetyand maintenance information. The illustration ...
Page 11 - SOUND MEASUREMENTS; MQ41TDH — SPECIFICATIONS
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 11 The required sound specifications, per Appendix 1, paragraph 1.7.4.f of the EC-Machine Regulations,are defined as follows: The sound pressure level at the operator's location (L) = 87 dB (A) The sound power level (L) = ...
Page 12 - MQ41TDH — COMPONENTS; Figure 1. Pump Components
PAGE 12 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — COMPONENTS Figure 1. Pump Components
Page 13 - MQ41TDH — GENERAL INFORMATION
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 13 MQ41TDH — GENERAL INFORMATION The MQ41TDH Trash Pump is a self-priming centrifugal trashpump powered by a 15 horsepower air-cooled four stroke HATZdiesel engine. Both the intake (suction) and discharge ports onthe MQ41T...
Page 14 - MQ41TDH — APPLICATION; Figure 2. Pump Application
PAGE 14 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — APPLICATION Figure 2 below shows a typical application using the MQ41TH Centrifugal Trash pump. Please note that thispump is intended for the removal of clean water and water containing some debris and solids. ...
Page 15 - Pump case; must; be filled with water; WARNING; open fill cap if pump
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 15 Before Starting 1. Read safety instructions at the beginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 1) and fill pump case with wat...
Page 16 - Verify that oil level (Figure 4) is maintained between the
PAGE 16 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) CAUTION : DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur ifpump has not been primed. Engine Oil 1. Make sure pump/engine is on level ground. 2. Pul...
Page 17 - Fuel; Speed Control Lever; lower
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 17 MQ41TDH — INITIAL START-UP (ENGINE) Figure 5. Speed Control Lever Fuel CAUTION : Never fill the fuel tank while the engine isrunning or in the dark. Fuel spillage on ahot engine can cause a fire or explosion. If fuel sp...
Page 19 - MQ41TDH — MAINTENANCE
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 19 General Inspection The following maintenance guidelines are intended to assistthe operator in preventative maintenance. For a more detailedmaintenance schedule refer to the Hatz Engine Instruction Manual supplied with t...
Page 21 - primed
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 21 MQ41TDH — MAINTENANCE Pump Vacuum Test CAUTION : To perform the pump vacuum test do the following: 1. Remove the pump fill cap, and fill the pump with water. 2. Start the engine as outlined in the initial strat-up secti...
Page 23 - MQ41TDH — PREPARATIO; Pump Storage; Drain the fuel tank completely.; MQ41TDH — PUMP STORAGE
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 23 MQ41TDH — PREPARATIO Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system iscompletely consumed . z C...
Page 27 - NOTE PAGE
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 27 NOTE PAGE
Page 28 - MQ41TDH — EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 28 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When orde...
Page 29 - MQ41TDH — SUGGESTED SPARE PARTS
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 29 MQ41TDH — SUGGESTED SPARE PARTS MQ41TDH 1 TO 5 UNITS WITH HATZ1D81Z ENGINE 1 to 5 Units Qty. P/N Description 1 0482200280 O RING (MECHNAICAL SEAL SLEEVE) 2 0806124035 MECHANICAL SEAL 1 0811303554 MECHANICAL SEAL SLEEVE ...
Page 30 - NAMEPLATE AND DECALS
PAGE 30 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — NAME PLATE AND DECALS 1 2 3 4 P UM P 5 SK I D NAMEPLATE AND DECALS
Page 31 - MQ41TDH — NAME PLATE AND DECALS
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 31 SEE DECAL ILLUSTRATIONS ON PAGE 10 NAMEPLATE AND DECALS NO PART NO PART NAME QTY. REMARKS 1 * DCS02 DECAL: CAUTION 1 2 * 7005000 DECAL: DO NOT RUN DRY 1 3 * 5349 DECAL: MULTIQUIP 1 4 PLATE, SERIAL NO .................. ...
Page 36 - MQ41TDH — SKID ASSY.
PAGE 36 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — SKID ASSY. SKID ASSY.
Page 40 - towing purposes. This trailer is intended for; jobsite; towing
PAGE 40 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) MQ41TDH — TRAILER -1 KIT ASSY. TRAILER -1 ASSY. CAUTION : NEVER use the Trailer-1 for " HIGHWAY " towing purposes. This trailer is intended for jobsite towing ONLY!
Page 46 - HATZ 1D81Z ENGINE — CRANKCASE ASSY.; LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED.
PAGE 46 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 47 - HATZ 1D81Z ENGINE — CRANKCASE ASSY.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 47 HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01249051 CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/ * 3 * 50249101 CYL. PIN 6/20 4 4 * 0379390...
Page 50 - HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
PAGE 50 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 52 - HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
PAGE 52 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY.
Page 56 - HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.; K= HOT TEMPERATURE FELT 100g
PAGE 56 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. K= HOT TEMPERATURE FELT 100g
Page 60 - HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
PAGE 60 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY.
Page 62 - HATZ 1D81Z ENGINE — OIL PUMP ASSY.
PAGE 62 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 64 - HATZ 1D81Z ENGINE — TIMING COVER ASSY.
PAGE 64 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — TIMING COVER ASSY. TIMING COVER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 66 - HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
PAGE 66 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — FUEL DEVICE ASSY. FUEL DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 68 - HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
PAGE 68 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — AIR DUCTING ASSY. AIR DUCTING ASSY.
Page 70 - HATZ 1D81Z ENGINE — BREATHER ASSY.
PAGE 70 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — BREATHER ASSY. BREATHER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 72 - HATZ 1D81Z ENGINE — FUEL TANK ASSY.
PAGE 72 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — FUEL TANK ASSY. FUEL TANK ASSY.
Page 74 - HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
PAGE 74 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — FUEL PUMP ASSY. FUEL PUMP ASSY.
Page 76 - HATZ 1D81Z ENGINE — AIR FILTER ASSY.
PAGE 76 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — AIR FILTER ASSY. L= SILICON SEALER AIR FILTER ASSY.
Page 78 - HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.; J= HOT TEMPERATURE PASTE
PAGE 78 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY. J= HOT TEMPERATURE PASTE EXHAUST SILENCER ASSY.
Page 79 - EXHAUST SILENCER ASSY.
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 79 EXHAUST SILENCER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01498800 EXHAUST SILENCER S ASSY. ......... 1 .......... INCLUDES ITEMS W/ * 2 * EXHAUST SILENCER ....................... 1 .......... CANNOT BE PURCHASED SEP...
Page 80 - HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
PAGE 80 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY.
Page 82 - HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
PAGE 82 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY. INSTRUMENT BOX ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 84 - HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
PAGE 84 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 LIFTING MAGNET/S TOP DEVICE ASSY.
Page 86 - EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 86 —MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s respo...
Page 87 - NOTES
MQ41TDH TRASH PUMP — PARTS & OPERATION MANUAL — REV. #3 (04/02/07) — PAGE 87 NOTES
Page 88 - OPERATION AND PARTS MANUAL; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...
