Multiquip LS600 - Manual

Multiquip LS600

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Table of Contents:

  • Page 2 – inSTaLLaTiOn; Figure 3. Replacement Digital Box Installation; COnneCTiOnS; Figure 4. Control Box Rear Receptacles; NOTICE
  • Page 3 – Figure 5. Connections Between Control Box and Relay; BLACK
  • Page 4 – Figure 6. Relay P/N EM515799 Relay Schematic Diagram
  • Page 5 – COnTROL bOX pROgRamming; Figure 7. Control Box Switches; Language Selection; machine model Configuration; after
  • Page 6 – COnTROL paneL COmpOnenTS; Figure 8. Digital Control Panel Components
  • Page 8 – Your„Local„Dealer„is:; HERE’S HOW TO GET HELP; PLEASE„HAVE„THE„MODEL„AND„SERIAL; United StateS; Canada; Control Box Replacement
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LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 1

LS60TDandLS600(DeutzEngine)

Control Box Replacement

The following instructions are intended to assist the user in the installation of the replacement control box on the
LS60TD and LS600 Concrete Pump. Please read all instructions before installing the control box and relay kit.

RequiReD TOOLS/COmpOnenTS

„

„

Crimping„Tool

„

„

Wire„Cutter„Tool

„

„

Wire„Stripper„Tool

„

„

Two„12-10„AWG„Butt„Splice

„

„

One„14-16„AWG„Butt„Splice

„

„

One„12-10„AWG„Spade„Lug

paRTS

Verify„that„parts„are„accounted„for.„See„Figure„1„and„Table„1.

Figure 1. Required Parts

5

4

3

2

1

Table 1. Required parts

item

no.

part no.

Description

qTY.

Remarks

1

EM517648A

Digital„Control„Box

1

2

EM515799

Relay„Kit

1

3

___

10/32"„Hex„Nut„

1

Not„Provided

4

___

#10„Lock„Washer

1

Not„Provided

5

___

#10„Flat„Washer

1

Not„Provided

WORk SafeLY!

Only„a„

qualified service technician

„with„proper„training„

should„perform„this„installation.„Follow„all„shop„safety„rules„

when„performing„this„installation.

pRepaRaTiOn

1.„ Place„the„pump„in„an„area„free„of„dirt„and„debris.
2.„ Disconnect„negative„battery„cable„from„the„battery.
3.„ Disconnect„ the„ 4„ plugs„ from„ the„ receptacles„ on„ the„

rear„of„the„control„box„currently„installed„on„the„pump„

(see„Figure„2).„Mark„and„tag„the„plugs„for„reference„

when„ new„ control„ box„ is„ installed.„ Remove„ the„ fuse„

from„the„rear„of„the„control„box„and„keep„the„nut„and„

washers.„They„will„be„used„to„reinstall„the„fuse„on„the„

new„control„box.

4.„ Remove„the„existing„control„box„as„shown„in„Figure„2.„

Keep„the„hex„bolts,„flat„washers„and„lock„nuts.„They„

will„be„used„in„the„installation„of„the„new„control„box.

Figure 2. Removing Existing Control Box

OPEN HATCH

OLD

CONTROL

PANEL

HEX BOLT (4)

LOCK NUT (4)

FLAT

WASHER (8)

PLUGS (4)

FUSE

SCREW (2)

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Summary

Page 2 - inSTaLLaTiOn; Figure 3. Replacement Digital Box Installation; COnneCTiOnS; Figure 4. Control Box Rear Receptacles; NOTICE

LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 2 inSTaLLaTiOn 1.„ Install„the„replacement„digital„control„box„on„the„pump„ using„the„existing„hardware.„See„Figure„3. Figure 3. Replacement Digital Box Installation 2.„ Attach„the„relay„kit„to„the„digital„control„box„by„securing...

Page 3 - Figure 5. Connections Between Control Box and Relay; BLACK

LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 3 Figure 5. Connections Between Control Box and Relay BLACK 16 AWG Relay K1 Relay Connector Existing Fuse Butt Splice IN OUT + 12V DC Power Spade Lug P1 P4 Cut Flush TO START/STOP SOLENOID 6 4 4 Butt Splice PURPLE 12 AWG PURPLE 1...

Page 4 - Figure 6. Relay P/N EM515799 Relay Schematic Diagram

LS60TD anD LS600 — COnTROL bOX RepLaCemenT — Rev. #1 (03/23/12) — page 4 Figure 6. Relay P/N EM515799 Relay Schematic Diagram #86 #87 #85 #30 Plug P1 Outside Terminal # 6 (Ignition B+) 12 AWG Purple Wire Plug P1 Outside Terminal # 4 Splice B+ Power (Fuse) 10 AWG Purple Wire 10 AWG Red Wire Plug P4 T...

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