Multiquip LS400 - Manual

Multiquip LS400

Multiquip LS400 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Proposition 65 Warning; Diesel engine exhaust and some of; — PROPOSITION 65 WARNING
  • Page 3 – NOTES
  • Page 4 – CONCRETE PUMPS
  • Page 5 – Ordering parts has never been easier!; Choose from three easy options:; WE ACCEPT ALL MAJOR CREDIT CARDS!; Order via Internet; Order; internet; Order via Fax; Fax; NOTICE; PARTS ORDERING PROCEDURES
  • Page 6 – LS400/LS500 PUMP — SAFETY MESSAGE ALERT SYMBOLS
  • Page 7 – CAUTION - ACCIDENTAL STARTING
  • Page 8 – ALWAYS; use extreme caution when; flammable; engine and allow it to; LS400/LS500 PUMP — RULES FOR SAFE OPERATION; DANGER - READ OPERATION AND PARTS; This equipment is to be
  • Page 9 – LS400/LS500 PUMP — RULES FOR SAFE OPERATION
  • Page 10 – DANGER - AMPUTATION RISK
  • Page 12 – ri; il; ti; — SPECIFICATIONS
  • Page 13 – Figure 1. Dimensions
  • Page 14 – LS400/LS500 PUMP — IMPORTANT HAND SIGNALS; Figure 2. Operation Hand Signals
  • Page 15 – CONCRETE MIX DESIGN; Operation
  • Page 16 – REGIONAL DIFFERENCES; Appendix - Concrete Mix Information
  • Page 17 – Figure 3. Pumping Cycle 1; In the first cycle, hydraulic pressure is applied to cylinder (; Figure 4. Pumping Cycle 2
  • Page 18 – Figure 5. Major Pump Components
  • Page 20 – LS400/LS500 PUMP — DIGITAL CONTROL PANEL COMPONENTS
  • Page 21 – LS400/LS500 PUMP — DIGITAL READOUT SCREEN
  • Page 24 – The oil listed in Table 4 is recommended to ensure better
  • Page 25 – If the hydraulic oil level is low, remove the cap just above; Figure 13. Hydraulic Oil Filler Hole; Check the oil level in the; lubrication box
  • Page 26 – BOLT EYE; WARNING - REAR STABILIZER SAFETY
  • Page 27 – WARNING - GENERAL SAFETY GUIDELINES
  • Page 28 – INCREASE; LOCAL; WARNING - SAFETY GLASSES
  • Page 31 – Figure 38. Cable Remote Control
  • Page 34 – WARNING - HOSE LINE PRESSURE
  • Page 35 – DO NOT; open any of the delivery system joint clamps.; WARNING - SHUTTLE TUBES
  • Page 36 – TABLE 5. MAINTENANCE CHECK SCHEDULE
  • Page 37 – HYDRAULIC OIL SYSTEM MAINTENANCE; mix oil brands! This may impair quality.
  • Page 38 – W e a r; s a f e t y g l a s s e s; o r; f a c e m a s k; and; rubber gloves; when; CAUTION - BATTERY MAINTENANCE SAFETY
  • Page 39 – of dry nitrogen. The; CAUTION - SAFETY GUIDELINES
  • Page 40 – Figure A. Wear Plate and Cutting Ring
  • Page 42 – CAUTION - HYDRAULIC OIL TEMPERATURE
  • Page 44 – HYDRAULIC; WARNING
  • Page 45 – Replace seals that have nicks, tears or wear.; Wheel Hub Adjustment; Install a new cotter pin through the spindle nut and axle.; Figure 48. Wheel Hub Components
  • Page 46 – NEVER; crawl under the trailer unless it is on firm and; repair cracked or broken welds unless you have; certified welder; welds repaired by your dealer.
  • Page 47 – TRAILER SAFETY INFORMATION; LS400/LS500 PUMP — TRAILER SAFETY GUIDELINES; brake while in a curve unless absolutely necessary.; apply the brakes to correct extreme trailer swaying.; check for local trailer-tow speed limits in your area.; WARNING - Drive Safely
  • Page 48 – drive faster than what is safe.; transpor t people on the trailer. The transport of people puts; Coupling to the Tow Vehicle
  • Page 50 – SAFETY WARNING LABELS ON YOUR TRAILER
  • Page 53 – use the tongue jack to raise the; Figure 53. Ball Hitch Coupling Mechanism; Replace worn or damaged hitch ball.
  • Page 54 – CROSS BOTH; Fasten chains to frame of tow vehicle.; fasten; Cross chains underneath; hitch and coupler with; Connect the breakaway cable to the tow vehicle and; NOT; tow the trailer. Have it serviced or; Hydraulic Actuator
  • Page 55 – Uncoupling the Ball Hitch; Follow these steps to uncouple ball hitch from tow vehicle:; Connecting Trailer Lights; Check that the taillights, brake lights and turn signals; Tighten lug nuts before each tow.; WARNING - Lug Nut Tightening
  • Page 56 – Figure 56. Tire and Loading Information Placard; TIRE AND LOADING INFORMATION; SEE OWNER’S; Determining Load Limit of Trailer; 0, 25 and 50 miles of driving and before each tow; WARNING - Lug Nut Loosening; Be sure lug nuts are tight before each tow.; WARNING - Improper Lug Nut Torque
  • Page 57 – Determining Load Limit of Tow Vehicle; Improve vehicle handling; Tire Fundamentals
  • Page 58 – Tire Ply Composition and Materials Used:
  • Page 59 – TABLE 7 TIRE WEAR TROUBLESHOOTING
  • Page 60 – Lug Nut Torque Requirements; Check to see if the lug nuts are tight after the first 10, 25; Wheel Rims
  • Page 61 – Figure 60. Trailer to Tow Vehicle Wiring Diagram; Check all lights before each tow.
  • Page 72 – CONNECTIONS TO J3 AND J4 CONNECTORS ON
  • Page 74 – Figure 65. Optional Hopper Vibrator Wiring Diagram
  • Page 75 – LS400/LS500 PUMP — HYDRAULIC SYSTEM DIAGRAM; Figure 66. Hydraulic System Diagram
  • Page 76 – Figure 67. Manifold Block Ports
  • Page 77 – APPENDIX — CONCRETE MIX INFORMATION; Sieve analysis-percent passing
  • Page 79 – APPENDIX —
  • Page 80 – APPENDIX — RECOMMENDED SHOTCRETE SYSTEM; Figure 69. Recommended Shotcrete System
  • Page 81 – GENERAL RECOMMENDATIONS
  • Page 82 – APPENDIX — RECOMMENDED SHOTCRETE ACCESSORIES
  • Page 83 – RECOMMENDED SHOTCRETE ACCESSORIES
  • Page 84 – LS400/LS500 PUMP — EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; ITEMS; REMARKS Column
  • Page 85 – Description; Description
  • Page 86 – NAMEPLATE AND DECALS
  • Page 91 – CLEVIS PIN
  • Page 95 – KIT, WHEEL BRAKE LINE
  • Page 101 – BATTERY CABLE POSITIVE
  • Page 104 – LS400/LS500 PUMP — HOPPER ATTACHMENT ASSY.; HOPPER ATTACHMENT ASSY.
  • Page 105 – PART NAME; SPLASH PLATE
  • Page 106 – HOPPER INTERIOR ASSY.
  • Page 108 – LS400/LS500 PUMP — SHUTTLE CYLINDER ASSY.; SHUTTLE CYLINDER ASSY.
  • Page 110 – LS400/LS500 PUMP — LUBRICATION PISTONS ASSY.; LUBRICATION PISTONS ASSY.
  • Page 113 – ADJUSTMENT ROD, PROXIMITY SWITCH
  • Page 115 – GASKET
  • Page 119 – ACCUMULATOR REPAIR KIT
  • Page 120 – REMIXER CONTROL ASSY.
  • Page 122 – GREASE POINTS; POSITION; grease; before
  • Page 123 – LUBRICATION PANEL ASSY.; GREASE FITTING
  • Page 125 – DOCUMENT CYLINDER
  • Page 132 – WATER SEPARATOR ASSY.
  • Page 140 – CONTROL BOX HARNESSES ASSY.; LS400/LS500 PUMP — CONTROL BOX HARNESSES ASSY.
  • Page 141 – WIRE HARNESS 1
  • Page 142 – REMOTE CONTROL CABLE ASSY.; LS400/LS500 PUMP — REMOTE CONTROL CABLE ASSY.
  • Page 143 – JUNCTION BOX
  • Page 146 – TERMS AND CONDITIONS OF SALE — PARTS
  • Page 147 – MAYCO PUMP WARRANTY; MECHANICAL DRIVE MODELS
  • Page 148 – OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODELS LS400/LS500

CONCRETE PUMPS

(DEUTZ F4L2011, BF4L2011 DIESEL ENGINES)

Revision #6 (09/19/11)

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Summary

Page 2 - Proposition 65 Warning; Diesel engine exhaust and some of; — PROPOSITION 65 WARNING

PAGE 2 — MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) Proposition 65 Warning Diesel engine exhaust and some of LS400/LS500 PUMP — PROPOSITION 65 WARNING

Page 3 - NOTES

MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) — PAGE 3 NOTES

Page 4 - CONCRETE PUMPS

PAGE 4 — MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11) LS400/LS500 PUMP —TABLE OF CONTENTS Specification and part number are subject to change without notice . MAYCO LS400/LS500 CONCRETE PUMPS Proposition 65 Warning ............................................. 2Table of C...

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