Page 2 - Proposition 65 Warning
PAGE 2 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) Proposition 65 Warning
Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; To find the latest revision of this
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 3 HERE'S HOW TO GET HELP HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: mq@multi...
Page 4 - TABLE OF CONTENTS; Specification and par t; PARTS ILLUSTRATIONS; Appendix — Recommended
PAGE 4 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) TABLE OF CONTENTS Specification and par t number are subject to change without notice . NOTE MAYCO ST-45HRMSTRUCTURAL CONCRETEPUMP Proposition 65 Warning ............................................. 2Here’s how To Get ...
Page 5 - please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ...
Page 6 - — PUMP SPECIFICATIONS; if; ti
PAGE 6 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — PUMP SPECIFICATIONS s n o it a c if i c e p S p m u P 5 4 - T S . 1 e l b a T d o h t e M g n i p m u P n o t s i P g n it a c o r p i c e R e t a R g n i p m u P * r u o h r e p . s d y . u c 5 4 o t p U e...
Page 7 - — ENGINE SPECIFICATIONS
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 7 ST-45 PUMP — ENGINE SPECIFICATIONS s n o i t a c i f i c e p S e n i g n E . 2 e l b a T e n i g n E l e d o M E N I G N E L E S E I D P H 7 5 1 4 M 3 Z T A H e k o r t S X e r o B . n i 3 1 . 4 x . n i 2 0 . 4 ) m m 5 ...
Page 8 - ST-45 PUMP — DIMENSIONS; Figure 1. ST-45 Structural Concrete Pump Dimensions
PAGE 8 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — DIMENSIONS S N O I S N E M I D . 3 E L B A T . F E R S N O I S N E M I D A ) . m c 3 . 4 1 1 ( . n i 5 4 B ) . m c 5 . 1 1 4 ( . n i 2 6 1 C ) . m c 1 6 ( . n i 4 2 D ) . m c 4 . 5 8 1 ( . n i 3 7 E ) . m c...
Page 9 - — SAFETY MESSAGE ALERT SYMBOLS; NOTE
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 9 Safety precautions should be followed at all times when operatingthis equipment. Failure to read and understand the SafetyMessages and Operating Instructions could result in injury toyourself and others. FOR YOUR SAFETY...
Page 10 - Equipment Damage Messages; Over Speed Conditions
PAGE 10 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) Accidental Starting ALWAYS place the ON/OFF switch in the OFF position. NEVER perform maintenance on the unit with the ignition key in the ON position. Respiratory Hazard A LWAY S w e a r a p p r ove d r e s p i r a t ...
Page 11 - ST-45 PUMP — RULES FOR SAFE OPERATION
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 11 CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment isfor industrial use only. The f...
Page 12 - — RULES FOR SAFE OPERATION
PAGE 12 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ■ ALWAYS remove the ignition key when leaving the pump unattended. ■ ALWAYS block the wheels on the unit when using on a slope. ■ ALWAYS maintain this equipment in a safe operating condition at all times. ■ ALWAYS stop...
Page 13 - ALWAYS; Battery
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 13 ST-45 PUMP — RULES FOR SAFE OPERATION Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ■ ALWAYS know the location of the nearest and first aid kit. ■ In emergencies always know the location of t...
Page 14 - — OPERATION AND SAFETY DECALS; Machine Safety Decals
PAGE 14 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — OPERATION AND SAFETY DECALS Machine Safety Decals The ST-45 structural concrete pump is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. Fi...
Page 15 - Figure 3. ST-45 Operation and Safety Decals
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 15 ST-45 PUMP — OPERATION AND SAFETY DECALS Figure 3. ST-45 Operation and Safety Decals
Page 16 - ST-45 PUMP — IMPORTANT HAND SIGNALS; Figure 4 Operation Hand Signals
PAGE 16 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — IMPORTANT HAND SIGNALS Figure 4 Operation Hand Signals Figure 1 display's the basic hand signals commonly used in concrete pumping operations.
Page 17 - Concrete Mix Design; ST-45 PUMP — GENERAL INFORMATION; Operating
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 17 Concrete Mix Design Mix design is most important to achieve maximum pumpability.Pumpability is affected by, among other factors, the type andgradation of aggregate used. Natural aggregates make a moreworkable mix and p...
Page 18 - Regional Differences
PAGE 18 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — GENERAL INFORMATION Regional Differences Concrete is made by mixing locally available rock and sand withcement and water. For this reason there are great differences inthe pumpability of concrete from one ...
Page 19 - ST-45 PUMP — HOW IT WORKS; Figure 5. Pumping Cycle 1; In the first cycle, hydraulic pressure is applied to cylinder (; Figure 6. Pumping Cycle 2
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 19 ST-45 PUMP — HOW IT WORKS The following is a brief explanation of how the concrete cylinders,hydraulic cylinders, shuttle tube, valves and hopper work insequence to pump concrete. The hydraulic pressure is generated by...
Page 20 - ST-45 PUMP — PUMP COMPONENTS; Figure 7. Major Pump Components
PAGE 20 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — PUMP COMPONENTS Figure 7. Major Pump Components
Page 22 - ST-45 PUMP — CONTROL BOX COMPONENTS
PAGE 22 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — CONTROL BOX COMPONENTS Figure 8. Pump Control Box Components 1 . Engine Tachometer – Monitors the engine RPM’s and hours of operation for the engine. 2 . Emergency Stop Button – Press emergency stop button...
Page 23 - ST-45 PUMP — ENGINE COMPONENTS
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 23 ST-45 PUMP — ENGINE COMPONENTS INITIAL SERVICING The pump's engine (Figure 9) must be checked for proper lubrication and filled with fuel prior to operation. Refer to themanufacturers Engine manual for instructions &am...
Page 28 - ST-45 PUMP — OPERATING PROCEDURES; steel pipe
PAGE 28 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — OPERATING PROCEDURES It is strongly recommended that steel pipe be used on all vertical pumping for safety and conve-nience. 20. Pulsation – A slight pulsation of the hose will always be noticeable near th...
Page 30 - ST-45 PUMP — INSPECTION; the two notches on the dipstick.; DO NOT; Determine if the hydraulic oil level is low by observing the; 2 The oil listed in Table 47 is recommended to ensure
PAGE 30 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — INSPECTION ENGINE OIL CHECK 7. Remove the engine oil dipstick from its holder (Figure 12). Figure 12. Engine Oil Dipstick 10. Verify that oil level (Figure 13) is maintained between the two notches on the ...
Page 32 - Figure 21. Status Indicator Lights
PAGE 32 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) EMERGENCY STOP SWITCH 1. Locate the Emergency Stop Switch (Figure 19) on the Hydraulic Pump Control Box. Use this switch in the event ofa emergency. IGNITION SWITCH 3. To start the engine, insert the key (Figure 20) in...
Page 34 - CAUTION; Figure 28. Operation Pump Engine
PAGE 34 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) HOPPER REMIXER CONTROL A. Located to the left of the Hydraulic Temperature gauge is the Hopper Remixer Control lever (Figure 32). B. Turn the Operation Pump/Engine switch to the “ ENGINE “ position (only the engine sho...
Page 35 - D. Push the Hopper Remixer Control lever “; UPWARD; The MAYCO ST-45 Concrete Pump has a remote control; DOWNWARD; Figure 34. Handheld Receiver/Transmitter; CYLINDER LUBRICATION BOX; WARNING; As the rubber piston cups naturally wear, fine cement
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 35 D. Push the Hopper Remixer Control lever “ UPWARD “ (Figure 32) and observe that the blades (Figure 33) inside thehopper are turning in a counter-clockwise direction(reverse). OPTIONAL RADIO REMOTE CONTROL 14. The MAYC...
Page 36 - Towing Safety Precautions
PAGE 36 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — TOWING GUIDELINES To reduce the possibility of an accident while transporting thepump on public roads, always make sure that the trailer andthe towing vehicle are in good operating condition and bothunits ...
Page 37 - ST-45 PUMP — TOWING GUIDELINES; Figure 36. Towing Applications
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 37 ST-45 PUMP — TOWING GUIDELINES Figure 36. Towing Applications Figure 36 shown below illustrates the typical towingapplication that should be used when towing the pump.
Page 38 - ST-45 PUMP — TRAILER SAFETY GUIDELINES; Trailer Safety Precautions
PAGE 38 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — TRAILER SAFETY GUIDELINES Trailer Safety Precautions 8. Wheel Hub – The wheel hub is connected to the trailer's axle. 9. Tire Rim – Tires are mounted on a tire rim. The tire rim must match the size of the ...
Page 39 - Tires and wheels are a very important and critical; attempt to repair or modify a wheel.; bleed air from tires when they are
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 39 Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical components of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areproperly matched. ST-45 ...
Page 40 - use an pneumatic air gun; After first road use, retorque all lug nuts in sequence. Check
PAGE 40 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheelmounting torque on the trailer. Be sure to use only the fastenersmatched to the cone angle of the wheel. Proper procedure forattac...
Page 42 - ST-45 — TOWING INFORMATION; directional lever
PAGE 42 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) 10. Retract the jack fully. Remove and store the caster, if applicable. 11. Check for proper truck-trailer hook-up; the tow vehicle and trailer should be level with a positive tongue load. For furtherinformation, consu...
Page 43 - Figure 42. Trailer Tail Lights Wiring Diagram
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 43 ST-45 PUMP — WIRING DIAGRAM (TAIL LIGHTS) Figure 42. Trailer Tail Lights Wiring Diagram
Page 44 - DANGER
PAGE 44 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — MAINTENANCE (PUMP) L A U D E H C S K C E H C E C N A N E T N I A M 5 4 - T S . 8 E L B A T y li a D y l r u o H y l k e e W y l h t n o M s h t n o M - 6 s r u o H l a n o it a r e p O li O e n i g n E X X...
Page 45 - HYDRAULIC OIL SYSTEM MAINTENANCE; S h u t t l e Tu b e I n s p e c t i o n P ro c e d u r e
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 45 ST-45 PUMP — MAINTENANCE (PUMP) HYDRAULIC OIL SYSTEM MAINTENANCE 1. When changing the hydraulic oil or topping off the reservoir,use only the following type. (Reservoir capacity 58 gal.) Hydraulic oil: Shell Oil Telliu...
Page 51 - Install the energizer ring assembly into the nun-plate.
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 51 CHANGING THE WEAR PLATE AND RING Due to the swinging motion of the Nun-plate and the abrasivenature of concrete, it is normal for the cutting ring to wear on theside that shears through the concrete inside the hopper. ...
Page 53 - NOTE PAGE
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 53 NOTE PAGE
Page 54 - LUBRICATION; FRONT OF MACHINE; NOTES; ST-45 PUMP — HYDRAULIC HOSE CONNECTIONS; Figure 53. Hydrauilc Hose Connections
PAGE 54 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) MANIFOLD HEAT EXCHANGER HYDRAULIC DRIVE PUMP REMIXER CONTROL FRONT OF MACHINE FRONT OF MACHINE LUBRICATION PISTONS LUBRICATION PISTONS FRONT OF MACHINE NOTES HOSES SHADED FOR VISUAL CLARITY. O K J I L M N M L N O K I P...
Page 57 - ST-45 — MANIFOLD PORT LOCATIONS; Figure 54. Manifold Ports
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 57 ST-45 — MANIFOLD PORT LOCATIONS Figure 54 is provided to show the locations and names forthe two manifold block ports on the ST-45 for reference whenpeforming maintenance on the pump. Figure 54. Manifold Ports
Page 58 - APPENDIX — ST-45 PUMP CONCRETE MIX INFORMATION; Sieve analysis-percent passing
PAGE 58 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) APPENDIX — ST-45 PUMP CONCRETE MIX INFORMATION The following information has been extracted from actual testing laboratory reports. The purpose of this printing is only to help createa better understanding of the impor...
Page 59 - APPENDIX — ST-45 PUMP CONCRETE MIX INFORMATION
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 59 A.S.T.M. STANDARD SPECIFICATION FOR GRADING AGGREGATE APPENDIX — ST-45 PUMP CONCRETE MIX INFORMATION
Page 60 - take samples; jar the concrete or tilt the cone during this; APPENDIX —
PAGE 60 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) Figure 41-A. Slump Test (1/3 Full) Figure 41-C. Slump Test (Full-Overflow) Figure 41-B. Slump Test (2/3 Full) Figure 41-D. Slump Test (Removing Excess Concrete) Figure 41-E. Slump Test (Cone Invert) Figure 41-F. Slump ...
Page 66 - Items Found In the “Remarks” Column; Items Found In the “Items Number” Column; ST-45 PUMP — EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 66 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial numberrange (inclusive) where a particular part is used. M o d e l N...
Page 67 - Units; ST-45 — SUGGESTED SPARE PARTS; Units
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 67 ST-45 STRUCTURAL CONCRETE PUMP 1 Units Qty. P/N Description 1 .......... EM16462 .............. FELT HOLDER4 .......... EM98050 .............. PISTON CUP, ORANGE4 .......... EM16493 .............. FELT RING1 .............
Page 68 - APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE SYSTEM; RECOMMENDED SHOTCRETE SYSTEM
PAGE 68 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE SYSTEM RECOMMENDED SHOTCRETE SYSTEM Figure 39. Shotcrete System 3 10 3 2 1 3 11 13 14 15 1/2 STANDARD AIR HOSE AIR COMPRESSOR (125 TO 250 CFM) 4 6 9 6 7 OR 8 3/4 STANDARD AIR...
Page 69 - APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE SYSTEM; General recommendations; PART NAME; TBD
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 69 APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE SYSTEM General recommendations ■ If the site will permit, use steel pipe from the pump tothe pool perimeter. It will reduce line pressureswhich is highly recommended. ■ The v...
Page 70 - APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE ACCESSORIES; RECOMMENDED SHOTCRETE ACCESSORIES; the air passages clean.
PAGE 70 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) APPENDIX — ST-45 PUMP RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrowspray pattern. DO NO...
Page 72 - ST-45 PUMP — DECAL PLACEMENT; DECAL PLACEMENT
PAGE 72 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — DECAL PLACEMENT DECAL PLACEMENT
Page 76 - SUSPENSION FRENOS ASSY.
PAGE 76 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) SUSPENSION FRENOS ASSY. ST-45 PUMP — BRAKELINE ASSY. BREAKLINE ASSY.
Page 80 - TANQUE TRANSMISIONHATZ 57HP ASSY.; — HOPPER ATTACHMENT ASSY.; HOPPER ATTACHMENT ASSY.
PAGE 80 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) TANQUE TRANSMISIONHATZ 57HP ASSY. ST-45 PUMP — HOPPER ATTACHMENT ASSY. HOPPER ATTACHMENT ASSY.
Page 81 - SPLASH PLATE
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 81 HOPPER ATTACHMENT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM70134-1 SPLASH PLATE 1 2 EM16159 HINGE PIN 1 3 EM491686 COTTER PIN 1/8” x 1-3/4” 2 4 EM70134-2 SPLASH PLATE PIN 1 5 EM505723 COTTER PIN 5/32” x 1-1/2” 1 1...
Page 82 - HOPPER INTERIOR ASSY.
PAGE 82 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) HOPPER INTERIOR ASSY. ST-45 PUMP — HOPPER INTERIOR ASSY.
Page 84 - SHUTTLE CYLINDER ASSY.
PAGE 84 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) SHUTTLE CYLINDER ASSY. ST-45 PUMP — SHUTTLE CYLINDER ASSY.
Page 86 - REAR HOOD ASSY; ST-45 PUMP — FUEL AND HYDRAULIC TANK CONNECTIONS ASSY.; FUEL AND HYDRAULIC TANK CONNECTIONS ASSY
PAGE 86 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) REAR HOOD ASSY ST-45 PUMP — FUEL AND HYDRAULIC TANK CONNECTIONS ASSY. FUEL AND HYDRAULIC TANK CONNECTIONS ASSY
Page 91 - DOCUMENT BOX
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 91 FRONT COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 7 EM963003 BOLT 1/4” NC X 3/4” 19 8 EM923057 WASHER, FLAT 1/4” 23 9 2101402 WASHER, LOCK 1/4” DIAMETER 15 10 EM510271 COVER, FRONT 1 14 29057 DOCUMENT BOX 1 17 EM96...
Page 96 - ST-45 PUMP — THROTTLE AND WATER FILTER ASSY.
PAGE 96 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) THROTTLE AND WATER FILTER ASSY. THROTTLE AND WATER FILTER ASSY. ST-45 PUMP — THROTTLE AND WATER FILTER ASSY.
Page 104 - MANIFOLD ACUMULADOR ASSY.
PAGE 104 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) MANIFOLD ACUMULADOR ASSY. ACCUMULATOR ASSY. ST-45 PUMP — ACCUMULATOR ASSY.
Page 105 - ACCUMULATOR 1 GALLON
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 105 ACCUMULATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 34 EM97015 ACCUMULATOR 1 GALLON 1 35 EM97016 BRACKET, ACCUMULATOR 1 36 EM9603055 HHCS 3/8” DIAMETER 2 37 3019092 WASHER, FLAT 3/8” 2 38 0166A WASHER, LOCK 3/8” DIA...
Page 108 - REMIXER CONTROL ASSY.
PAGE 108 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) REMIXER CONTROL ASSY. ST-45 PUMP — REMIXER CONTROL ASSY.
Page 109 - ADAPTER
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 109 REMIXER CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 22 EM97017 VALVE REMIX W/LEVER 1 23 EM218 BOLT 5/16”- 18 X 2, 1/2HXHDCS 2 24 EM923343 WASHER, LOCK 5/16” DIAMETER 2 25 492553 NUT, HEX 5/16” DIAMETER- NC 2 26 ...
Page 110 - BATTERY ASSY
PAGE 110 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) BATTERY ASSY ST-45 PUMP — BATTERY ASSY.
Page 111 - BATTERY HOLDER FRAME
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 111 BATTERY ASSY NO. PART NO. PART NAME QTY. REMARKS 1 492561 NUT, HEX 1/4” X 20 2 2 EM923057 1/4” FLAT WASHER 2 3 EM492622 1/4” LOCK WASHER 2 4 EM25708 BATTERY HOLDER FRAME 1 5 EM16707 CABLE, BATTERY NEGATIVE 1 6 EM50910...
Page 112 - GREASE POINTS; ST-45 PUMP — LUBRICATION PANEL; grease; before and after; pump; POSITION
PAGE 112 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) GREASE POINTS ST-45 PUMP — LUBRICATION PANEL NOTE: Grease daily, two or three hotsof #2 multipurpose automotivegrease. Over greasing anybearing will not damage themachine. ALWAYS grease before and after pump operation...
Page 113 - GREASE FITTING
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 113 GREASE POINTS NO. PART NO. PART NAME QTY. REMARKS 1 EM491701 GREASE FITTING 3 2 EM208812 CONNECTOIR 2 3 EM510684 CONNECTOR 3 4 EM510486 HOSE, PLASTIC 1 5 EM510487 HOSE, PLASTIC 1 6 TBD HOSE, STEEL 1 ST-45 PUMP — LUBRI...
Page 114 - TAILLIGHT ASSY
PAGE 114 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) TAILLIGHT ASSY TAILLIGHT ASSY. ST-45 PUMP — TAILLIGHT ASSY.
Page 115 - TAIL LIGHT BRACKET
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 115 TAILLIGHT ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 EM26536 TAIL LIGHT ASSY. 2 3 EM265361 TAIL LIGHT BRACKET 2 4 492364 SCREW, HHC 5/16” X 18- 1 4 5 EM923343 5/16” LOCK WASHER 4 6 492553 NUT, HEX 5/16” 4 7 EM256072 ...
Page 116 - ST-45 PUMP — CONTROL BOX INTERIOR DOOR ASSY.; CONTROL BOX INTERIOR DOOR ASSY.
PAGE 116 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — CONTROL BOX INTERIOR DOOR ASSY. CONTROL BOX INTERIOR DOOR ASSY.
Page 118 - CONTROL BOX MOUNTING ASSY.
PAGE 118 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — CONTROL BOX MOUNTING ASSY. CONTROL BOX MOUNTING ASSY.
Page 119 - SHOCK MOUNT
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 119 ST-45 PUMP — CONTROL BOX MOUNTING ASSY. CONTROL BOX MOUNTING ASSY. NO. PART NO. PART NAME QTY. REMARKS 35 492366 SCREW HHC 5/16-18x1-1/2 4 36 EM510703 SHOCK MOUNT 4 37 2105164 NUT 3/8 IN. 4 REPLACES 492582 38 EM503112...
Page 122 - ST-45 PUMP — CONTROL BOX DOOR WIRING DIAGRAM
PAGE 122 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — CONTROL BOX DOOR WIRING DIAGRAM
Page 123 - ST-45 PUMP — CONTROL BOX INTERIOR WIRING DIAGRAM
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 123 ST-45 PUMP — CONTROL BOX INTERIOR WIRING DIAGRAM
Page 124 - ST-45 PUMP — TERMINAL BLOCK WIRING DIAGRAM
PAGE 124 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 PUMP — TERMINAL BLOCK WIRING DIAGRAM
Page 125 - ST-45 PUMP — CONTROL BOX ELECTRICAL SCHEMATIC
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 125 SW1 BLK 44 FUSE LINK GND INSIDE BOX DURING INSTALL FU 4 BATTERY + BLK 53 BLK 52 BLK 35 BLK 34 BLK 34 BLK 36 BLK 40 BLK 34 BLK 32 BLK 42 WHT 0 BLK BLK BLU BLU BRN BRN TB2-7 TB2-5 TB2-6 BLK 55 SW3 BLK 45 BLK 39 WHT 0 RE...
Page 127 - ST-45 — INTERCONNECT HYDRAULIC CONTROL BOX
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 127 ALT STRTR FUSE LINK ACS SUPPLIED SOL 1 4 7 12 15 18 22 24 26 28 29 30 31 21 8 13 16 19 23 25 27 9 14 17 20 SP ARE 10 GA RED SP ARE SP ARE SP ARE UNLOAD SOL COOL FAN MOTOR PRESS TEST SOL PROX SWITCH HEAD - FRONT SIDE (...
Page 128 - ST-45 — HYDRAULIC DIAGRAM
PAGE 128 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) ST-45 — HYDRAULIC DIAGRAM D I t r a P n o it p i r c s e D y ti t n a u Q 1 I S P 0 0 0 3 P M U P N I A M 1 2 R E X I M E R & R O T A L U M U C C A , P M U P Y R A D N O C E S 1 3 Y L B M E S S A K C O L B L O R T...
Page 129 - ST-45 — OPTIONAL RADIO CONTROL
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 129 ST-45 — OPTIONAL RADIO CONTROL
Page 130 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 130 — MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are ...
Page 131 - MAYCO PUMP WARRANTY
MAYCO ST-45HRM PUMP — OPERATION & PARTS MANUAL — REV. #4 (07/16/04) — PAGE 131 Mechanical Drive Models MAYCO PUMP, hereinafter referred to as “Manufacturer’,warrants each new Mayco Pump sold by the manufacturer tobe free from defects in material and workmanship, under normaluse and service, for ...
Page 132 - OPERATIONS & PARTS MANUAL; Your Local Dealer is:
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 31...