Page 2 - PROPOSITION 65 WARNING; Diesel engine exhaust and some of
PAGE 2 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) PROPOSITION 65 WARNING Diesel engine exhaust and some of
Page 3 - NOTES
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 3 NOTES
Page 4 - TABLE OF CONTENTS; Plate Compactor; Compactor Component Drawings; NOTICE
PAGE 4 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) TABLE OF CONTENTS MVH508DZ Reversible Plate Compactor Proposition 65 Warning ........................................... 2 Table Of Contents .................................................... 4 Parts Ordering Proce...
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; WE ACCEPT ALL MAJOR CREDIT CARDS!; Order via Internet; Order; Order via Fax
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: Dealer Account Number Deale...
Page 6 - SAFETY INFORMATION; SAFETY MESSAGES; DANGER
PAGE 6 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety...
Page 7 - GENERAL SAFETY
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 7 SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devi...
Page 8 - COMPACTOR SAFETY; ENGINE SAFETY
PAGE 8 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) SAFETY INFORMATION COMPACTOR SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death. WARNING ...
Page 9 - FUEL SAFETY
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 9 SAFETY INFORMATION FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fi re due to static electricity. DO NOT start the engine n...
Page 10 - TRANSPORTING SAFETY; ENVIRONMENTAL SAFETY/DECOMMISSIONING; EMISSIONS INFORMATION; Emission Control Label
PAGE 10 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insu...
Page 11 - SPECIFICATIONS; Table 1. MVH508DZ Specifications
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 11 SPECIFICATIONS Table 1. MVH508DZ Specifications Centrifugal Force 14613 lbf (65 kN) Vibration Frequency 4,150 vpm (70 Hz) Maximum Traveling Speed 82 ft/min (25 m/min) Plate Size (W x L) 25.59 x 35.43 in (650 x 900 mm...
Page 12 - DIMENSIONS
PAGE 12 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) DIMENSIONS Table 3. Dimensions REF. DES IN. (MM) A 25.59 (650) B 31.5 (800) C 40.94 (1040) D 47.64 (1210) E 53.54 (1360) F 35.43 (900) G 63.00 (1600) Figure 1. Dimensions Working position Stored position B A extensi...
Page 13 - GENERAL INFORMATION; DEFINITION OF PLATE COMPACTOR
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 13 GENERAL INFORMATION DEFINITION OF PLATE COMPACTOR The Mikasa MVH508DZ is a reversible plate compactor designed for efficient compaction of sand, gravel and cohesive soils. This plate compactor is a powerful compactin...
Page 14 - COMPONENTS; Figure 2. Plate Compactor Components
PAGE 14 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) COMPONENTS Figure 2. Plate Compactor Components (Stored position (Working position) Forward Neutral Reverse 2 1 3 4 6 5 7 27 8 10 9 11 12 13 14 15 16 17 11
Page 15 - C o n t r o l s s p e e d o f t h e p l a t e; push; fully; Battery
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 15 Figure 2 shows the location of the basic controls and components of the MVH508DZ Plate Compactor. The function of each control is described below:1. Rubber Cover — Lift this rubber cover to gain access to the fuel ta...
Page 16 - BASIC ENGINE; Figure 3. Engine Controls and Components; INITIAL SERVICING; diesel
PAGE 16 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) BASIC ENGINE Figure 3. Engine Controls and Components 6. Engine Motor Mounts — Attach these engine mounts to the pump frame. Tighten securely. 7. Oil Filter — Remove this bolt to gain access (internal) to the engine...
Page 17 - INSPECTION; BEFORE STARTING; Figure 4. Adding Engine Oil; FUEL CHECK; Figure 5. Unlocking Fuel Cap Lever; DO NOT
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 17 INSPECTION BEFORE STARTING 1. Read all safety instructions at the beginning of manual.2. Clean the compactor, removing dir t and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check t...
Page 18 - Figure 7. Drive Belt Inspection; VIBRATOR OIL CHECK; IMPORTANT; Figure 9. Vibrator Oil Check
PAGE 18 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) V-BELT COVER REMOVAL To inspect the V-belt, remove the three bolts that secure the belt cover to the frame as shown in Figure 6. Figure 6. V-Belt Cover Removal V-BELT INSPECTION Visually examine the V-belt (Figure 7...
Page 19 - HANDLE BAR; The height of the handle bar can be adjusted for ease of; Figure 10. Handle Height Adjustment
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 19 HANDLE BAR The height of the handle bar can be adjusted for ease of use. Adjust the handle height as follows. Refer to Figure 10.1. Loosen the wing nut.2. Tur n the gr ip clockwise to raise the handle or counterclock...
Page 20 - idle; Figure 12. Key Positions; read and thoroughly understood.; STARTUP; CAUTION
PAGE 20 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) This section is intended to assist the operator with the initial startup of the compactor. It is extremely important that this section be read carefully before attempting to use the compactor in the field. STARTING ...
Page 21 - Recoil Start; Figure 15. Starter Grip
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 21 STARTUP Recoil Start 1. Insert the key to the key switch.2. Move the throttle lever (Figure 11) to the idle position. 3. Turn the key to the "Run" position (Figure 12). The buzzer sounds. 4. After "HA"...
Page 22 - OPERATION; operation; Figure 17. Direction Control Lever; ALWAYS; Reverse; STOPPING THE ENGINE; NEVER; Throttle lever
PAGE 22 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) OPERATION OPERATION 1. Once the engine has started, move the engine throttle lever quickly to the operation position (Figure 16). Figure 16. Throttle Lever (Operation Position) 2. With the throttle lever in the run ...
Page 23 - to stop the engine. The buzzer will sound.; Emergency Shutdown; Move the throttle lever quickly to the; IDLE
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 23 OPERATION 2. Move the throttle lever (Figure 19) to the "Stop" position to stop the engine. The buzzer will sound. Figure 19. Throttle Lever (Stop Position) 3. Turn the key to the "Stop" position (Fig...
Page 24 - MAINTENANCE; GENERAL MAINTENANCE; HATZ; WARNING; General Cleanliness; AFTER
PAGE 24 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) MAINTENANCE GENERAL MAINTENANCE General maintenance practices are cr ucial to the performance and longevity of your compactor. This equipment requires routine cleaning, inspection and lubrication. Refer to Table 5 a...
Page 25 - Table 5. Engine Maintenance Schedule; ENGINE MAINTENANCE
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 25 MAINTENANCE 1. Service more frequently when used in DUSTY areas. 2. These items should be serviced by your service dealer, unless you have the proper tools and are mechanically proficient. Refer to the Hatz Shop Manu...
Page 26 - MACHINE INSPECTION; Table 6. Machine Inspection; Interval; TIGHTENING TORQUE
PAGE 26 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) MAINTENANCE MACHINE INSPECTION Perform machine inspection as listed in Table 6. Table 6. Machine Inspection Interval Check Solution Daily Before Starting Machine Clean if necessary. Fuel Tank For Leaks Repair fuel l...
Page 27 - Figure 21. Engine Air Cleaner; CYCLONE CLEANER; Figure 22. Unlatching Dust Pot; Dust pot; Figure 23. Latching Dust Pot; ENGINE OIL; Figure 24. Draining Engine Oil; Lock
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 27 Figure 21. Engine Air Cleaner 3. Clean foam element in war m, soapy water or nonflammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the elem...
Page 28 - HYDRAULIC OIL; Figure 26. Removing Hydraulic Hose; Hydraulic hose; Figure 27. Direction Control Lever; Direction
PAGE 28 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HYDRAULIC OIL 1. With the handle in vertical position, remove the plug cap from the hydraulic pump (Figure 25). Figure 25. Removing Plug/Breather Cap 2. Remove the breather plug with a 24 mm wrench at the top of the...
Page 29 - SPARK PLUG; Figure 28. Spark Plug Gap; oil soaked; GAP; SPARK ARRESTER CLEANING; Figure 30. Spark Arrester Removal
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 29 MAINTENANCE SPARK PLUG 1. Remove and clean spark plug (Figure 28) with a wire brush if it is to be reused. Discard spark plug if the insulator is cracked or chipped. 2. Using a feeler gauge adjust spark plug gap to 0...
Page 30 - BATTERY; Figure 32. Battery Check; Changing the Battery; Figure 33. Opening Rear Cover; Battery checker; Figure 34. Raising the Battery
PAGE 30 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) MAINTENANCE BATTERY The standard battery is a maintenance-free battery. It is not necessary to supply battery fluid. In case of a sudden voltage drop, the battery cannot be charged quickly, so it has to be replaced ...
Page 31 - STORAGE; Figure 35. Removing Battery; Nut; Battery holder; Handle
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 31 MAINTENANCE STORAGE 1. Wash off dirt and soil from every part with water. While washing, be careful not to let the water splash on the electric components such as the battery and the engine muffler. 2. Cover the mach...
Page 35 - EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 35 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are ...
Page 36 - SUGGESTED SPARE PARTS; Description
PAGE 36 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) SUGGESTED SPARE PARTS MVH508DZ PLATE COMPACTOR WITH 1D81S-325 DIESEL ENGINE 1 to 5 units Qty. P/N Description 4............070200483 ............ V-BELT 4............939010010 ............ SHOCK ABSORBER, STOPPER 3....
Page 38 - VIBRATING PLATE ASSY.
PAGE 38 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) VIBRATING PLATE ASSY. 1 14 2 6 9 10 7 8 3 4 5 18 18 19 22 23 20 15 16 2425 19 20 12 11 13
Page 39 - PART NAME
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 39 VIBRATING PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 468121200 VIBRATING PLATE 1 2 465460670 OIL GAUGE 1 3 953402930 COPPER PACKING 1 4 953400270 PLUG 1 5 953405260 PACKING 1/4 1 6 939010370 SHOCK ABSORBER 4 7...
Page 42 - BASE AND ENGINE ASSY.
PAGE 42 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) BASE AND ENGINE ASSY. 73 46 11 12 B C 3839 37 A 41 4243 52 53 54 40 55 56 51 A 41 42 43 95 See “ELECTRIC DEVICE” 4 5 2 65 3 61 6263 1 E 7 8 15 25 26 24 27 28 29 9 17 22 19 18 16 32 34 35 33 46 48 70 71 72 74 111 112...
Page 44 - BASE AND ENGINE ASSY. CONTINUED
PAGE 44 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) BASE AND ENGINE ASSY. CONTINUED 73 46 11 12 B C 3839 37 A 41 4243 52 53 54 40 55 56 51 A 41 42 43 95 See “ELECTRIC DEVICE” 4 5 2 65 3 61 6263 1 E 7 8 15 25 26 24 27 28 29 9 17 22 19 18 16 32 34 35 33 46 48 70 71 72 ...
Page 46 - ELECTRIC DEVICE ASSY.
PAGE 46 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) ELECTRIC DEVICE ASSY. The grounding Engine (rear side) 16 51 53 1 2 3 3 9 4 10 11 12 5 15 16 14 50 (-) BLACK (+) RED Engine (Starting motor) 28 32 33 29 30 31 Engine (front side) 97 102 80 RED WHITE BLACK BLACK GREE...
Page 48 - ELECTRIC DEVICE ASSY. CONTINUED
PAGE 48 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) ELECTRIC DEVICE ASSY. CONTINUED The grounding Engine (rear side) 16 51 53 1 2 3 3 9 4 10 11 12 5 15 16 14 50 (-) BLACK (+) RED Engine (Starting motor) 28 32 33 29 30 31 Engine (front side) 97 102 80 RED WHITE BLACK ...
Page 52 - CONTROL ASSY. CONTINUED
PAGE 52 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) CONTROL ASSY. CONTINUED 1 345 7 12 8 9 10 11 13 2 345 7 8 11 14 15 10 9 29 27 34 35 25 26 28 16 36 38 39 37 40 59 44 46 47 48 45 43 61 60 62 18 21 20 19 77 78 63 64 68 75 67 69 71 51 85 53 80 84 81 76 70 82 83 49 55...
Page 54 - NAMEPLATE AND DECALS ASSY.
PAGE 54 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) NAMEPLATE AND DECALS ASSY. 2 8 21 20 3 6 11 15 17 16 23 7 19 22 5 14 1 4 12 13 19
Page 56 - HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY.
PAGE 56 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE SPARE PARTS KIT ASSY. 1 2 6 3 7 8 9
Page 57 - HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY.; GASKET SET, CYLINDER HEAD
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 57 HATZ 1D81S-325 ENGINE SPARE PARTS KITS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 1517802 GASKET SET, CYLINDER HEAD 1 2 1249322 GASKET SET, CRANK CASE 1 3 1249410 MAINTENANCE KIT, 1000H 1 6 1942000 REPAIR SET, CAPSU...
Page 60 - E H; A D; NOT SOLD SEPARATELY
PAGE 60 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE CRANKCASE 1 ASSY. E H SEALING AND BONDING ADHESIVES A D 24 27 5 9 23 13 11 16 10 3 9 7 6 3 3 3 28 29 14 4 12 26 1 15 15 NOT SOLD SEPARATELY 18 19 32 17
Page 64 - HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY.
PAGE 64 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE CRANKSHAFT BEARING FLANGE ASSY. 14 25 12 11 9 8 23 3 6 7 24 4 5 16 15 E E B E SEALING AND BONDING ADHESIVES B 1 NOT SOLD SEPARATELY
Page 68 - ピストン
PAGE 68 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE PISTON ASSY. ピストン 8 6 4 5 3 5 12 11 14 13 13 9 10 1
Page 70 - HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY.
PAGE 70 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE CYLINDER HEAD ASSY. 55 55 57 53 27 44 61 50 3 9 83 10 11 12 20 21 17 18 15 91 49 48 19 ※ 13 85 21 20 11 9 83 3 45 61 1 24 25 26 23 35,36,37,38,39,40,41,42,43 7 6 67 60 31 28 29 5 67 66 4 90 46 ...
Page 79 - OIL SEAL
MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14)— PAGE 79 HATZ 1D81S-325 ENGINE TIMING COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 01267731 TIMING COVER ASSY. ......................................1................INCLUDES ITEMS W/$ 3$ 50325600 COVER 50 1 4$ 50325701 ...
Page 84 - HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY.
PAGE 84 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE SPEED CONTROL ASSY. 42 4544 43 40 41 39 37 52 1210 9 8 4 46 7 26 17 16 6 1 3 4 5 2 6 11 13 24 D D 38 D 76 14 21 20 22 23 15 74 SEALING AND BONDING ADHESIVES D 81 53 54 80 79 78 NOT SOLD SEPARAT...
Page 92 - HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY.
PAGE 92 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE STARTING HANDLE ASSY. 47 48 46 45 53 44 51 39 50 38 32 33 38 24 20 25 5 14 17 16 19 8 9 10 6 34 26 25 24 20 23 18 D 13 12 11 K 35 D 27 SEALING AND BONDING ADHESIVES D J NOT SOLD SEPARATELY.
Page 94 - HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY.
PAGE 94 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) HATZ 1D81S-325 ENGINE STARTING MOTOR ASSY. 46 23 59 61 38 29 31 22 6 33 34 44 20 35 36 37 2627 7 28 1 2 3 4 21 22 18 17 24 21 4320 11 37 5 9 6 7 8 42 30 32 58 13 15 14 14 62 NOT SOLD SEPARATELY.
Page 98 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 98 — MVH508DZ PLATE COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (04/04/14) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments ...
Page 100 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; United StateS; Canada; United Kingdom
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244 Fax (310) 537-3927 80...
