Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; To find the latest revision of this
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: www...
Page 4 - TABLE OF CONTENTS; S p e c i f i c a t i o n a n d p a r t; Component Drawings
PAGE 4 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) TABLE OF CONTENTS NOTE S p e c i f i c a t i o n a n d p a r t n u m b e r a r e s u b j e c t t o change without notice . HONDA GX340K1EDN2 ENGINE Air Cleaner Assembly ........................................ 50-51Cam...
Page 5 - please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax numbe...
Page 6 - GDP-5H — SAFETY MESSAGE ALERT SYMBOLS; FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
PAGE 6 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followeda t a l l t i m e s w h e n o p e r a t i n g t h i se q u i p m e n t . Fa i l u r e t o r e a d a n dunderstand the Safety Messages andOperat...
Page 7 - GDP-5H — SAFETY MESSAGE ALERT SYMBOLS
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 7 GDP-5H — SAFETY MESSAGE ALERT SYMBOLS ALWAYS wear approved eye and hearing protection. NEVER operate equipment with covers, or guards removed. Keep fingers, hands,hair and clothing away from all movingparts to prevent...
Page 8 - GDP-5H — RULES FOR SAFE OPERATION
PAGE 8 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) The following safety guidelines should always be used whenoperating the GDP-5H Portable Generator: GENERAL SAFETY ■ D O N OT o p e ra t e o r s e r v i c e t h i s equipment before reading this entiremanual. ■ This equ...
Page 9 - Power Cord Safety
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 9 GDP-5H — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generator. ■ NEVER leave the generator unattended, turn off engine when ...
Page 10 - GDP-5H — RULES FOR SAFE OPERATION
PAGE 10 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generator to a building's electrical system without atransfer switch or other approved device.All installations should be ...
Page 11 - GDP-5H — OPERATION AND SAFETY DECALS
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 11 GDP-5H — OPERATION AND SAFETY DECALS Machine Safety Decals The GDP-5H portable generator is equipped with a number of safety decals (Figure 1). These decals are provided for operatorsafety and maintenance information...
Page 12 - Effects of Altitude and Heat
PAGE 12 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — SPECIFICATIONS (GENERATOR) The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test cord J607. The abov...
Page 14 - GDP-5H — DIMENSIONS
PAGE 14 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — DIMENSIONS Figure 2. Dimensions
Page 15 - GDP-5H — GENERAL INFORMATION; WARNING
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 15 GDP-5H — GENERAL INFORMATION GDP-5H FAMILIARIZATION Generator The Multiquip Model GDP-5H generator has been designedas a portable dual purpose power source for 60 Hz (singlephase) lighting facilities, power tools, su...
Page 16 - GDP-5H — LOAD APPLICATION; CAUTION
PAGE 16 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — LOAD APPLICATION Single Phase Load — 60 Hz Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegener...
Page 17 - GDP-5H — LOAD APPLICATION/EARTH LEAKAGE BREAKER
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 17 GDP-5H — LOAD APPLICATION/EARTH LEAKAGE BREAKER Three Phase Load — 180 Hz 180 Hz, three phase, 230V, motor-in-head vibrators can beoperated with this generator. When operating more than oneconcrete vibrator, the ON/O...
Page 18 - GDP-5H — CONTROLS AND INDICATORS
PAGE 18 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — CONTROLS AND INDICATORS 1 . 230V Output Receptacles– These three NEMA 7410 twist-lock receptacles will provide 230V, 12.5 amps,180 Hz. 2 . 180 Hz Earth Leakage Circuit Breaker – This 3-pole earth leakage circ...
Page 19 - half of the rated power; full power switch; cannot be used
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 19 When the switch is in the 240 volt (down) position, you canacess half of the rated power of the generating set at 120 volts from the GFCI duplex receptacle and up to half of therated power of the set at 120 volts fro...
Page 21 - GDP-5H — GENERATOR REFUELING; DANGER
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 21 GDP-5H — GENERATOR REFUELING Figure 5. Generator Refueling Adding fuel to the tank should be done only whenthe engine is stopped and has had an opportunityto cool down. In the event of a fuel spill, DO NOT attempt to...
Page 22 - GDP-5H — INSTALLATION
PAGE 22 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — INSTALLATION Outdoor Installation Install the generator/welder in a area that is free of debris , bystanders , and overhead obstructions . Make sure the generator is on secure level ground so that it cannot s...
Page 23 - GDP-5H — INSTALLATION; a r a m a t u r e; aramature grounded
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 23 Connecting the Ground The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. Theground cable should be #8 size wire minimum. At the generator, connect the te...
Page 25 - DO NOT
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 25 GDP-5H — PRE-INSPECTION (ENGINE) Figure 8. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is l...
Page 37 - NOTE PAGE
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 37 NOTE PAGE
Page 38 - GDP-5H — EXPLANATION OF CODE IN REMARKS COLUMN; Items Found In the “Remarks” Column
PAGE 38 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) GDP-5H — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusi...
Page 39 - GDP-5H — SUGGESTED SPARE PARTS; GDP-5H 1 TO 3 UNITS WITH HONDA
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 39 GDP-5H — SUGGESTED SPARE PARTS GDP-5H 1 TO 3 UNITS WITH HONDA GX340K1EDN2 ENGINE 1 to 3 Units Qty. P/N Description 1 ........ A9924800014 ........... CAP FUEL TANK1 ........ A9924800004 ........... FILTER FUEL1 ........
Page 50 - HONDA GX340K1EDN2 ENGINE — AIR CLEANER ASSY.
PAGE 50 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY.
Page 51 - PART NAME
GDP-5H A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (10/05/05) — PAGE 51 HONDA GX340K1EDN2 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 15721ZB4000 TUBE BREATHER 1 2 17211899000 ELEMENT, AIR CLEANER 1 3 17212ZB4003 SEPARATOR, AIR CLEANER 1 4 17220ZB40...
Page 52 - HONDA GX340K1EDN2 ENGINE — CAMSHAFT ASSY.
PAGE 52 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY.
Page 54 - HONDA GX340K1EDN2 ENGINE — CARBURETOR ASSY.
PAGE 54 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
Page 56 - HONDA GX340K1EDN2 ENGINE — CONTROL ASSY.
PAGE 56 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) CONTROL ASSY. HONDA GX340K1EDN2 ENGINE — CONTROL ASSY.
Page 58 - HONDA GX340K1EDN2 ENGINE — CRANKCASE COVER ASSY.
PAGE 58 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY.
Page 60 - HONDA GX340K1EDN2 ENGINE — CRANKSHAFT ASSY.
PAGE 60 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) CRANKSHAFT ASSY. HONDA GX340K1EDN2 ENGINE — CRANKSHAFT ASSY.
Page 62 - HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL ASSY.
PAGE 62 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY.
Page 64 - HONDA GX340K1EDN2 ENGINE — CYLINDER HEAD ASSY.
PAGE 64 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY.
Page 66 - HONDA GX340K1EDN2 ENGINE — FAN COVER ASSY.
PAGE 66 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — FAN COVER ASSY. FAN COVER ASSY.
Page 68 - HONDA GX340K1EDN2 ENGINE — FLYWHEEL ASSY.
PAGE 68 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY.
Page 70 - HONDA GX340K1EDN2 ENGINE — IGNITION COIL ASSY.
PAGE 70 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — IGNITION COIL ASSY. IGNITION COIL ASSY.
Page 72 - HONDA GX340K1EDN2 ENGINE — PISTON ASSY.
PAGE 72 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — PISTON ASSY. PISTON ASSY.
Page 74 - HONDA GX340K1EDN2 ENGINE — RECOIL STARTER ASSY.
PAGE 74 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — RECOIL STARTER ASSY. RECOIL STARTER ASSY.
Page 76 - HONDA GX340K1EDN2 ENGINE — SOLENOID ASSY.
PAGE 76 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — SOLENOID ASSY. SOLENOID ASSY.
Page 78 - HONDA GX340K1EDN2 ENGINE — LABELS ASSY.
PAGE 78 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) HONDA GX340K1EDN2 ENGINE — LABELS ASSY. LABELS ASSY.
Page 80 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 80 — GDP-5H A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (10/05/05) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS Multiquip reserves the right to quote and selldirect to Government agencies, and to Origi-nal Equipment Manufacturer accounts whouse our products as inte...
Page 82 - OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 31...
