Page 2 - PROPOSITION 65 WARNING
PAGE 2 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) PROPOSITION 65 WARNING
Page 3 - NOTES
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 3 NOTES
Page 4 - TABLE OF CONTENTS; NOTE; Specification and part number; Engine
PAGE 4 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) TABLE OF CONTENTS Here's How To Get Help .......................................... 3Table Of Contents ................................................... 4Parts Ordering Procedures ......................................
Page 5 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; PARTS ORDERING PROCEDURES
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name a...
Page 6 - RULES FOR SAFE OPERATION
PAGE 6 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment isfor ...
Page 7 - OPERATION AND SAFETY DECALS; Machine Safety Decals
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 7 OPERATION AND SAFETY DECALS Machine Safety Decals The GDP-5000H portable generator is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. The illustratio...
Page 8 - Effects of Altitude and Heat
PAGE 8 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) GDP5000H — SPECIFICATIONS The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test cord J607. The above ambient ...
Page 9 - GDP-5000H — GENERAL INFORMATION
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 9 GDP-5000H — GENERAL INFORMATION GDP-5000H FAMILIARIZATION Generator The Multiquip Model GDP-5000H generator has beendesigned as a portable dual purpose power source for 60Hz (single phase) lighting facilities, power ...
Page 10 - GDP-5000H — CONTROLS AND INDICATORS
PAGE 10 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) GDP-5000H — CONTROLS AND INDICATORS Figure 1. Controls and Indicators
Page 12 - circuit breakers are
PAGE 12 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) General Inspection Prior to Operation This generator has been thoroughly inspected prior toshipment from the factory. However, be sure to check fordamaged parts or components, or loose nuts and bolts, whichcould have...
Page 14 - GDP-5000H — INSTRUMENTATION; Power Outlets; full rated power; of the generator at 120; 0 Hz Circuit Breaker
PAGE 14 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) GDP-5000H — INSTRUMENTATION Power Outlets The generator has the following single and 3-phasereceptacles. z z z z z Single Phase One Duplex NEMA (GFCI) 5-20R (120V, 30 Amp) One Twist Lock NEMA L5-30R (120V, 30 Amp) On...
Page 15 - GDP-5000H — LOAD APPLICATION; Three Phase Load — 180 Hz; Single Phase Load — 60 Hz; WATTS = VOLTAGE x AMPERAGE
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 15 GDP-5000H — LOAD APPLICATION CAUTION: Motors and motor-driven equipment drawmuch greater current for star ting thanduring operation. An inadequate size connecting cable which cannot carrythe required load can cause ...
Page 16 - How to Use
PAGE 16 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) CAUTION: CAUTION: CAUTION: CAUTION: CAUTION: Earth Leakage Breaker (180 Cycle) The 180 Hz leakage breaker (Figure 4) is an earth leakagebreaker, so please use it after carefully reading the following: The ear th leak...
Page 17 - GDP-5000H — OPERATING INSTRUCTIONS; Close the choke. Adjust the opening of the choke valve; release the starter rope after; O NOT; change the engine speed control
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 17 GDP-5000H — OPERATING INSTRUCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch both main circuit breakers (60 and 180 Hz) to the “OFF”position prior to starting the engine. 2. Never start...
Page 19 - Generator Storage; Drain the fuel tank completely.; GDP-5000H — PREPARATION FOR LONG -TERM STORAGE
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 19 Generator Storage For storage of the generating set for over 30 days, thefollowing is required: z Drain the fuel tank completely. z Run the engine until the gasoline in the carburetor iscompletely consumed . z Compl...
Page 26 - GDP-5000H — EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 26 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) GDP-5000H — EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availibility of the parts listed. Whe...
Page 27 - GDP-5000H — SPARE PARTS LIST
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 27 GDP-5000H — SPARE PARTS LIST GDP-5000H 1 TO 3 UNITS WITH HONDA GX340K1 ENGINE 1 to 3 Units Qty. P/N ............................. Description 4 0601812597 .............. RECEPTACLE 4 0601830737 .............. SWITCH...
Page 38 - NAMEPLATE AND DECALS
PAGE 38 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) GDP-5000H — NAMEPLATE AND DECALS. NAMEPLATE AND DECALS
Page 39 - SEE PAGE 7 FOR DECAL ILLUSTRATIONS
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 39 NAMEPLATE AND DECALS NO PART NO PART NAME QTY. REMARKS 1 0820610804 DECAL: CAUTION ..................... 1 ........... DCS01 2 0820610404 DECAL: WARNING! ................... 1 ........... S-3627 3 7900636004 DECAL: ...
Page 40 - HONDA GX340K1 ENGINE — CYLINDER HEAD
PAGE 40 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CYLINDER HEAD CYLINDER HEAD ASSY.
Page 41 - HONDA GX340K1 ENGINE — CYLINDER HEAD
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 41 CYLINDER HEAD ASSY. NO PART NO PART NAME QTY. REMARKS 1 122AOZF6W00 HEAD COMP., CYLNDER ........... 1 .......... INCLUDES ITEM W/ * 2 * 12204ZE2325 GUIDE, IN. VALVE (OVER SIZE) 1 3 * 12205ZE2315 GUIDE, EX. VALVE (OV...
Page 42 - HONDA GX340K1 ENGINE — RECOIL STARTER
PAGE 42 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — RECOIL STARTER RECOIL STARTER ASSY.
Page 44 - HONDA GX340K1 ENGINE — FAN COVER
PAGE 44 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — FAN COVER FAN COVER ASSY.
Page 46 - HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
PAGE 46 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CAMSHAFT/VALVES CAMSHAFT/VALVES ASSY.
Page 48 - HONDA GX340K1 ENGINE — PISTON/RINGS
PAGE 48 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — PISTON/RINGS PISTON/RINGS ASSY.
Page 50 - HONDA GX340K1 ENGINE — AIR CLEANER
PAGE 50 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — AIR CLEANER AIR CLEANER ASSY.
Page 52 - HONDA GX340K1 ENGINE — CYLINDER BARREL
PAGE 52 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CYLINDER BARREL CYLINDER BARREL ASSY. (RECOIL STARTER)
Page 56 - HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR
PAGE 56 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR CRANKCASE COVER/GOVERNOR ASSY.
Page 58 - HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
PAGE 58 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY. FLYWHEEL/FAN ASSY.
Page 60 - HONDA GX340K1 ENGINE — COIL ASSY.
PAGE 60 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — COIL ASSY. COIL ASSY.
Page 61 - HONDA GX340K1 ENGINE — COIL ASSY.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 61 COIL ASSY. NO PART NO PART NAME QTY. REMARKS 1 30500ZE2013 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY., LAMP 12V/25W 1 4 31511ZE3000 CLAMP, WIRE 1 5 31512ZE2000 GROMMET...
Page 62 - HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
PAGE 62 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY.
Page 64 - HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.; ELECTRIC STARTER ASSY.
PAGE 64 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY.
Page 65 - HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 65 ELECTRIC STARTER ASSY. NO PART NO PART NAME QTY. REMARKS 1 * 31204ZA0003 CONTACTOR ASSY, 1 2 * 31206ZE3003 ARMATURE COMP 1 3 * 31207ZE3013 CLUTCH COMP, OVER RUNNING . 1 .... INCLUDES ITEMS W/ # 4 31201ZE3013 MOTOR U...
Page 66 - HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.; GOVERNOR CONTROLS ASSY.
PAGE 66 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY. GOVERNOR CONTROLS ASSY.
Page 68 - HONDA GX340K1 ENGINE — CARBURETOR ASSY.
PAGE 68 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
Page 69 - HONDA GX340K1 ENGINE — CARBURETOR ASSY.
GDP-5000H A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) — PAGE 69 HONDA GX340K1 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. NO PART NO PART NAME QTY. REMARKS 1 * 16010ZE3701 GASKET SET 1 2 * 16011ZA0931 VALVE SET, FLOAT 1 3 * 16013ZA0931 FLOAT SET 1 4 * 16015ZA0931 CHAMBER SET, FLO...
Page 70 - HONDA GX340K1 ENGINE — SOLENOID ASSY.
PAGE 70 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — SOLENOID ASSY. SOLENOID ASSY.
Page 72 - HONDA GX340K1 ENGINE — FUEL COCK ASSY.
PAGE 72 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) HONDA GX340K1 ENGINE — FUEL COCK ASSY. FUEL COCK ASSY.
Page 74 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 74 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are...
Page 76 - OPERATION AND PARTS MANUAL; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...
