Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; To find the latest revision of this
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: ww...
Page 4 - TABLE OF CONTENTS; Specification and part number; NOTE
PAGE 4 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) TABLE OF CONTENTS Specification and part number are subject to change without notice . NOTE MQ GLOBUG LIGHTING MQ GLOBUG LIGHTING MQ GLOBUG LIGHTING MQ GLOBUG LIGHTING MQ GLOBUG LIGHTING SYSTEM SYSTEM SYSTEM SYSTEM S...
Page 5 - please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax numb...
Page 6 - GLOBUG LIGHTING SYSTEM — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) Safety precautions should be followeda t a l l t i m e s w h e n o p e r a t i n g t h i se q u i p m e n t . Fa i l u r e t o r e a d a n dunderstand the Safety Messages andOperating Instructions could result ininju...
Page 7 - CAUTION - Rotating Parts
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 7 Other important messages are provided throughout thismanual to help prevent damage to your lighting system,other property, or the surrounding environment. NOTE ALWAYS place the power source, circuit breakers or ON/OF...
Page 8 - GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION; WARNING - READ THIS MANUAL
PAGE 8 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop th...
Page 9 - ALWAYS; INCORRECT
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 9 ■ ALWAYS make sure that the GloBug is secure on firm level ground so that it cannot slide or shift around, endangeringworkers. Also keep the immediate area free of bystanders. ■ ALWAYS keep area behind GloBug clear o...
Page 10 - DANGER - GloBug High Danger Areas
PAGE 10 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION The DANGER items listed below and on the next page are considered High DANGER areas and should be adhered to. Failing to understand these areas could result in Bodil...
Page 11 - use the required tool for the job application.; DANGER - GloBug Electric Shock Hazards
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 11 GLOBUG LIGHTING SYSTEM — RULES FOR SAFE OPERATION Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ALWAYS keep electrical cords in good condition. Worn, bare or frayed wiring can cause electr...
Page 12 - Machine Safety Decals; GLOBUG LIGHTING SYSTEM; Figure 1A. Operation and Safety Decals
PAGE 12 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) Machine Safety Decals The GloBug is equipped with a number of safety decals, Figures 1A through 1C. These decals are provided for operator safety andmaintenance information. The illustrations below and on the next p...
Page 15 - GLOBUG LIGHTING SYSTEM — SPECIFICATIONS
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 15 GLOBUG LIGHTING SYSTEM — SPECIFICATIONS s n o i t a c i f i c e p S . 1 e l b a T g u B o l G l e d o M C B 4 1 1 B G e g a tl o V t u p n I C A V 0 2 1 y c n e u q e r F e s a h P - e l g n i S z H 0 6 t n e r r u ...
Page 16 - GLOBUG LIGHTING SYSTEM — DIMENSIONS; Figure 2. Dimensions
PAGE 16 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — DIMENSIONS Figure 2. Dimensions S N O I S N E M I D . 2 E L B A T e c n e r e f e R r e t t e L n o i t p i r c s e D ) . m m ( . t f n o i s n e m i D e c n e r e f e R r e t t e L n o i t ...
Page 17 - GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 17 GLOBUG LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT Figure 3. Floodlight Footcandle Plot (Bal120-Standard) Based on 360°glare-free coverage.
Page 20 - GLOBUG LIGHTING SYSTEM — GENERAL INFORMATION; Serious Injury or Death; DANGER - GloBug Overhead Obstructions; Alarm Buzzer; surface of the lamp . This alarm; Balloon Envelopes
PAGE 20 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — GENERAL INFORMATION The Multiquip GloBug Lighting System is a general purposefloodlight tower intended for emergency and remote lightingconditions. The GloBug can be powered by a variety ofM...
Page 21 - NOTE PAGE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 21 NOTE PAGE
Page 22 - GLOBUG LIGHTING SYSTEM — COMPONENTS; Figure 6. Major Components
PAGE 22 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — COMPONENTS Figure 6. Major Components
Page 24 - GLOBUG LIGHTING SYSTEM — PRE-SETUP; CAUTION - Read Manual; so that it will not slide or turn over.; STOW; Expose the balloon by pulling down on the velcro tabs
PAGE 24 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — PRE-SETUP CAUTION - Read Manual Please read this entire manual carefullybefore attempting to operate the GloBug.Failure to read this manual could causedamage to the GloBug and serious injury...
Page 25 - down; Figure 11. Positioning the Balloon; raise; Figure 13. Mechanical Winch Handle; CAUTION - MAST PINCH POINT
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 25 GLOBUG LIGHTING SYSTEM — PRE-SETUP 5. To position the balloon, simply loosen the adjustment lever by turning it counter-clockwise and either push down or upon the lever. Pushing down on the lever will cause the ball...
Page 26 - DANGER - HIGH VOLTAGE POWER LINES; GLOBUG LIGHTING SYSTEM — PRE-SETUP/OPERATION; CAUTION - READ GENERATOR MANUAL
PAGE 26 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) DANGER - HIGH VOLTAGE POWER LINES When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the GloBug comes in c...
Page 27 - GLOBUG LIGHTING SYSTEM — SHUTDOWN; Figure 18. Hot Lamp Surface; fully; Figure 19. Covering the Lamp/Balloon Assembly; Storage
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 27 GLOBUG LIGHTING SYSTEM — SHUTDOWN Figure 18. Hot Lamp Surface 4. Using the mechanical winch (Figure 6, item 2), fully lower the mast. Turn winch handle counter-clockwise to lower mast. 5. Using the adjustment lever ...
Page 28 - GLOBUG LIGHTING SYSTEM — MAINTENANCE; CAUTION - READ SAFETY GUIDELINES
PAGE 28 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — MAINTENANCE Removing the Lamp/Balloon Assembly 1. Place the lamp/ballon assembly in the STOW position. 2. With a 5 mm allen wrench, loosen the set screw (Figure 23) that secures the lamp to ...
Page 30 - Removing the Lamp Cable; Cut all the cable zip ties (Figure 33) that secure the lamp; Removing the Lamp/Balloon Assembly
PAGE 30 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — MAINTENANCE Check Cable Wear The wire rope (cable) that raises and extends the mast is a veryimportant part of the GloBug lighting system. Following the pro-cedure below when replacing wire ...
Page 31 - WARNING - Mast Service Safety
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 31 Pulling-Out the Mast Sections 1. Grab hold of the main mast (Figure 34) and begin pulling the mast sections upwards. Start with second mast, thenthe third mast and finally the fourth. 2. From the main mast, pull the...
Page 32 - lower pulley; CAUTION - Winch Cable Safety Stopper; Figure 38. Bypassing Cable Stop Latch; lower pulley; Figure 37. Attaching the Winch Cable
PAGE 32 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) Installation of Winch Cable 1. Route (pass) a new winch cable through the main mast pulley (Figure 37). 2. Route the winch cable around the upper pulley of the third mast section from back to front. 3. Next, route t...
Page 33 - hanger onto the main mast.; DO NOT; use a worn or damaged
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 33 Ballast Box Removal Dangerous conditions exists inside the ballastcompartment. Please use extreme caution whenperforming maintenance on the ballast box. NEVER touch the ballast or ballast cover while the lamp is on....
Page 34 - Filter Replacement; Figure 42. Filter Removal; cut of the filter; Figure 43. Filter Placement; CAUTION - FILTER ALIGNMENT
PAGE 34 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) Filter Replacement GLOBUG LIGHTING SYSTEM — MAINTENANCE 1. Remove the balloon as described in the "Removing the Lamp/Balloon" section. 2. Disconnect the lamp power cable as shown in Figure 23. 3. Rotate the ...
Page 35 - GLOBUG LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM); Figure 45. Wiring Diagram
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 35 GLOBUG LIGHTING SYSTEM — MAINTENANCE (WIRING DIAGRAM) Figure 45. Wiring Diagram
Page 38 - GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS)
PAGE 38 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (LAMPS) Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following the...
Page 39 - GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (MAST)
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 39 GLOBUG LIGHTING SYSTEM — TROUBLESHOOTING (MAST) Practically all breakdowns can be prevented by properhandling and maintenance inspections, but in the event of abreakdown, please take a remedial action following thed...
Page 40 - EXPLANATION OF CODE IN REMARKS COLUMN; Items Found In the “Remarks” Column
PAGE 40 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial numberrange (inclusive) wh...
Page 41 - GLOBUG LIGHTING SYSTEM — SPARE PARTS; GloBug LIGHTING SYSTEM; Description
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 41 GLOBUG LIGHTING SYSTEM — SPARE PARTS GloBug LIGHTING SYSTEM 1 TO 3 UNITS Qty. P/N Description 2 ......... E000009800 .... BULB2 ......... A300033800 .... BALLAST/TRANSFORMER2 ......... A300038400 .... CAPACITOR, 24 ...
Page 42 - GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
PAGE 42 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — NAMEPLATE AND DECALS
Page 43 - NAMEPLATE AND DECALS.; PART NAME; DECAL CAUTION COVER INFORMATION
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 43 NAMEPLATE AND DECALS. NO. PART NO. PART NAME QTY. REMARKS 1 DCL413 DECAL; CAUTION COVER INFORMATION 1 2 DCL404 DECAL; CAUTION LAMP COVER BUZZER 1 3 DCL412 DECAL; WARNING, LIFT HANGER 1 4 DCL416 DECAL; DANGER, ELECTR...
Page 45 - HANDLE GRIP
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 45 GLOBUG LIGHTING SYSTEM — T-HANDLE ASSY. T-HANDLE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * 1102700130 HANDLE GRIP 2 2 A200016500 HANDLE GRIP ............................................... 2 ........... INCLUDES...
Page 46 - GLOBUG LIGHTING SYSTEM — STEERING ASSY.
PAGE 46 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — STEERING ASSY. STEERING ASSY.
Page 47 - BRAKE
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 47 STEERING ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0010510025 BOLT AND WASHER (M10X25) 4 2 A400033400 CATCHER (OUTRIGGER) 2 3 A300029800 FRONT SHAFT (R) 1 4 0040720000 SNAP RING (20) 8 5 1003000100 TIRE ASSY (4.10...
Page 48 - GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY.
PAGE 48 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY. OUTRIGGER ASSY.
Page 49 - RUBBER FOOT
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 49 GLOBUG LIGHTING SYSTEM — OUTRIGGER ASSY. OUTRIGGER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0010116090 BOLT (M16x90) 2 2 A100011600 BRACKET (OUT,R) R 1 3 0010510025 BOLT & WASHER (M10x25) 10 4 1501160111 SPAC...
Page 50 - GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY.
PAGE 50 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — MAST ADAPTER ASSY. MAST ADAPTER ASSY.
Page 51 - STAND
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 51 MAST ADAPTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 2202390100 STAND ASSY. ................................................ 1 ........... INCLUDES ITEMS W/ * 2 * 2202390111 STAND 1 3 * 2202500130 SHAFT (STAND) ...
Page 52 - GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY.
PAGE 52 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — MAIN MAST ASSY. MAIN MAST ASSY.
Page 54 - GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY.
PAGE 54 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY. MAST SECTION ASSY.
Page 55 - SECOND MAST
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 55 GLOBUG LIGHTING SYSTEM — MAST SECTION ASSY. MAST SECTION ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 2072050112 SECOND MAST 1 2 2002262010 BRACKET (PULLEY) ................................ 1 ........... MAST SECTION...
Page 56 - GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY.; BASEPLATE COVER ASSY.
PAGE 56 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY. BASEPLATE COVER ASSY.
Page 57 - STOPPER
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 57 GLOBUG LIGHTING SYSTEM — BASEPLATE COVER ASSY. BASEPLATE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 A200016100 COVER (BALLAST) CP 1 2 A200017901 GUARD (BALLAST) 1 3 0011808025 BUTTON SCREW & WASHER (M8x25...
Page 58 - GLOBUG LIGHTING SYSTEM — BALLAST ASSY.
PAGE 58 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — BALLAST ASSY. BALLAST ASSY.
Page 59 - HOLDER
GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) — PAGE 59 GLOBUG LIGHTING SYSTEM — BALLAST ASSY. BALLAST ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 A300038400 CAPACITOR, 24 μ F @ 480 VDC 1 2 0020304012 SCREW & WASHER (M4x12) 2 3 A200018200 HOLDER 1 4 0010508025 BOLT &...
Page 60 - GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY.
PAGE 60 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY.
Page 62 - GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY.
PAGE 62 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) GLOBUG LIGHTING SYSTEM — BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY.
Page 64 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 64 — GLOBUG LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #3 (03/22/06) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to t...
Page 66 - OPERATION & PARTS MANUAL
OPERATION & PARTS MANUAL MULTIQUIP INC..... 18910 WILMINGTON AVE.CARSON, CALIFORNIA 90746800-421-1244 • 310-537-3700FAX: 310-537-3927E-mail:[email protected]:multiquip.com Atlanta • Boise • Dallas • Houston • NewarkMontreal, Canada • Manchester, UKRio De Janiero, Brazil • Guadalajara, Mex...
