Page 2 - table Of cOntents; generator; component drawings; NOTICE
page 2 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) table Of cOntents gac2.2h portable 60 hz generator Table Of Contents .................................................... 2 Parts Ordering Procedures ...................................... 3 Safety Information ...........
Page 3 - parts Ordering prOcedures; Ordering parts has never been easier!; choose from three easy options:; We accepT all maJOR cRediT caRds!; Order via internet; Order; Order via Fax
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 3 parts Ordering prOcedures www .multiquip .com Ordering parts has never been easier! choose from three easy options: We accepT all maJOR cRediT caRds! when ordering parts, please supply: ❒ dealer account Number ❒ deale...
Page 4 - safety infOrMatiOn; saFeTY messages; daNgeR
page 4 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety m...
Page 5 - geNeRal saFeTY; geNeRaTOR saFeTY
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 5 safety infOrMatiOn geNeRal saFeTY cauTiON NeveR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devi...
Page 6 - eNgiNe saFeTY; Fuel saFeTY
page 6 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn eNgiNe saFeTY daNgeR The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an ...
Page 7 - elecTRical saFeTY; power cord/cable safety; grounding safety
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 7 safety infOrMatiOn NeveR use fuel as a cleaning agent. dO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. elecTRical saFeTY daNgeR T...
Page 8 - TRaNspORTiNg saFeTY; eNviRONmeNTal saFeTY
page 8 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water. If the battery liquid (dilute sulfuric acid) comes ...
Page 9 - nOtes
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 9 nOtes
Page 11 - effects of altitude and Heat
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 11 Table 2. specifications (engine) engine model HONda gX160K1ema2 HONda gX160u1emaN Type 4 stroke, Single Cylinder, OHV, Gasoline Engine Bore X Stroke 2.68 in. X 1.77 in. (68 mm x 45 mm.) Displacement 9.95 cu-in (163 c...
Page 12 - diMensiOns
page 12 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) diMensiOns 18.30 IN. (465 MM) 19.7 IN. (500 MM) 16.1 IN. (410 MM) 120 V OFF GAC-2.2H POWERED by Honda Engines 120V15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUT...
Page 13 - nOte
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 13 nOte
Page 14 - installatiOn; cONNecTiNg THe gROuNd; The nut and ground terminal on the generators should; Figure 2. Generator Grounding
page 14 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) installatiOn cONNecTiNg THe gROuNd The nut and ground terminal on the generators should always be used to connect the generators to a suitable ground. The ground cable should be #8 size wire minimum.At the generator, ...
Page 15 - OuTdOOR iNsTallaTiON; DO NOT; geNeRaTOR gROuNdiNg; eaRTH; alWaYs consult with a licensed
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 15 installatiOn OuTdOOR iNsTallaTiON If possible install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide o...
Page 16 - general infOrMatiOn; gac2.2H FamiliaRizaTiON
page 16 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) general infOrMatiOn gac2.2H FamiliaRizaTiON generator The Multiquip GAC2.2H generator has been designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pu...
Page 17 - Figure 3. Generator Components
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 17 cOMpOnents (generatOr) 120 V OFF GAC-2.2H POWERED by Honda Engines 120V15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MASSE A LA CARCASSE DU MOTEUR ...
Page 19 - extension cable; alWaYs place the main circuit breaker in the OFF position; current in
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 19 inspectiOn/setup geNeRal iNspecTiON pRiOR TO OpeRaTiON ground power Tools When using power tools or electrical equipment requireing AC power from the generator, make sure power tool cord has a ground pin or is double...
Page 20 - Figure 6. Engine Oil Dipstick Removal; season; Fuel check; dO NOT top-off fuel. dO NOT fill the tank beyond
page 20 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) inspectiOn/setup Before starting 1. Read safety instructions at the beginning of manual.2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check t...
Page 21 - OperatiOn; Before starting the engine; Figure 11. Choke Lever
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 21 OperatiOn This section is intended to assist the operator with the initial start-up of the portable generator. It is extremely important that this section be read carefully before attempting to use the generators in ...
Page 22 - ON; Emergency Shutdown
page 22 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) OperatiOn 8. Place main circuit breaker (Figure 14) in the ON position. Figure 14. Main Circuit Breaker (ON) 9. Read the voltmeter on the front panel of the generator (Figure 15) and verify that 120 VAC is present at ...
Page 23 - generators storage; preparatiOn fOr lOng terM stOrage
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 23 generators storage For storage of the generating set for over 30 days, the following is required: Drain the fuel tank completely, or add STA-BIL to the fuel. Run the engine until the gasoline in the carburetor is...
Page 24 - Maintenance; Use Table 5 as a general maintenance guideline when; Table 5. engine maintenance schedule; dusTY
page 24 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) Maintenance Use Table 5 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 5. engine main...
Page 25 - maintenance; Figure 19. Spark Plug Gap; engine Oil; Figure 20. Draining Engine Oil; engine air cleaner; Figure 21. Engine Air Cleaner
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 25 Maintenance maintenance Perform the scheduled maintenance procedures as defined by Table 5: daily Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necess...
Page 26 - generatOr wiring diagraM; Figure 22. Generator Wiring Diagram
page 26 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) generatOr wiring diagraM Figure 22. Generator Wiring Diagram sYmBOl paRT Name Ar Armature Winding Fg-PN Field Winding EXW1~2 Excitation WindingV AC Voltmeter (120/240) Re Rectifier CON Receptacle 5-15R CB UPM-1 15A CB...
Page 27 - trOubleshOOting; Table 6. engine Troubleshooting
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 27 trOubleshOOting Table 6. engine Troubleshooting symptom possible cause solution Difficult to start. Fuel is available but no SPARK at spark plug. Spark plug bridging? Check gap, insulation or replace spark plug. Carb...
Page 28 - symptom
page 28 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) trOubleshOOting Table 6. engine Troubleshooting (continued) symptom possible cause solution Weak in power. Compression is proper but misfires. Water in fuel system? Flush fuel system and replace with correct type of f...
Page 30 - eXplanatiOn Of cOde in reMarKs cOluMn; sample paRTs lisT; RemaRKs column
page 30 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) eXplanatiOn Of cOde in reMarKs cOluMn The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are a...
Page 31 - suggested spare parts; gX160u1emaN gasOliNe eNgiNes; description
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 31 suggested spare parts gac2.2H pORTaBle 60 Hz geNeRaTOR WiTH HONda gX160K1ema2/ gX160u1emaN gasOliNe eNgiNes 1 to 3 units Qty. p/N description 1............0810106004 .......... CAP FUEL TANK 1............0810107103 ....
Page 32 - naMeplate and decals
page 32 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) naMeplate and decals 120 V OF F GAC-2.2H POWERED by Honda Engines 120V15A GR PRISE DE TERRE AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MASSE A LA CARCASSE DU MOTEUR 21...
Page 41 - GASKET, CYLINDER HEAD
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 41 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 12210ZH8020 HEAD COMP., CYLINDER .................................1................INCLUDES ITEMS W/# 1 ◊ 12210ZH8415 HEAD COMP., CYLINDER .................................1......
Page 45 - GASKET, OIL FILLER CAP
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 45 NO. paRT NO. paRT Name QTY. RemaRKs 1 11300ZE1634 COVER ASSY, CRANKCASE ............................1................INCLUDES ITEMS W/% 3 11381ZH8801 GASKET, CASE COVER 1 4 15600ZE1003 CAP ASSY, OIL FILLER .............
Page 46 - hOnda gX160K1eMa2/u1eMan engine — cranKshaft assy.
page 46 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — cranKshaft assy.
Page 47 - paRT Name
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 47 hOnda gX160K1eMa2/u1eMan engine — cranKshaft assy. NO. paRT NO. paRT Name QTY. RemaRKs 1 13310ZB2000 CRANKSHAFT COMP. 1
Page 48 - hOnda gX160K1eMa2/u1eMan engine — pistOn assy.
page 48 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — pistOn assy.
Page 49 - ROD ASSY, CONNECTING
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 49 hOnda gX160K1eMa2/u1eMan engine — pistOn assy. NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 13010ZF1023 RING SET, PISTON (STD) 1 1 ◊ 13010Z4K004 RING SET, PISTON (STD) 1 1 ♦ 13011ZF1023 RING SET, PISTON (0.25) 1 1 ◊ 13011...
Page 50 - hOnda gX160K1eMa2/u1eMan engine — caMshaft assy.
page 50 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — caMshaft assy.
Page 51 - SPRING, WEIGHT RETURN
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 51 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 14100ZE1812 CAMSHAFT ASSY. ............................................1................UP TO S/N 4913229 1 ♦ 14100ZL0000 CAMSHAFT ASSY. ..........................................
Page 52 - hOnda gX160K1eMa2/u1eMan engine — recOil starter assy.
page 52 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — recOil starter assy.
Page 53 - REEL, RECOIL STARTER
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 53 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 28400ZH8013ZB STARTER ASSY, RECOIL “NH1” BLACK 1 1 ◊ 28400ZH8023ZB STARTER ASSY, RECOIL “NH1” BLACK 1 2 28410ZH8003ZB CASE, RECOIL STARTER “NH1” BLACK 1 3 ♦ 28420ZH8013 REEL, R...
Page 54 - hOnda gX160K1eMa2/u1eMan engine — fan cOver assy.
page 54 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — fan cOver assy.
Page 55 - SPRING, CONTROL ADJUSTING
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 55 hOnda gX160K1eMa2/u1eMan engine — fan cOver assy. NO. paRT NO. paRT Name QTY. RemaRKs 3* 16584883300 SPRING, CONTROL ADJUSTING 1 4 19610ZE1000ZC COVER, FAN “NH1” BLACK 1 7 ♦ 19611ZH8820 PLATE, SIDE ALERT & LAMP ....
Page 56 - hOnda gX160K1eMa2/u1eMan engine — carburetOr assy.
page 56 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — carburetOr assy.
Page 58 - hOnda gX160K1eMa2/u1eMan engine — air cleaner assy.
page 58 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — air cleaner assy.
Page 60 - hOnda gX160K1eMa2/u1eMan engine — Muffler assy.
page 60 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — Muffler assy.
Page 61 - PROTECTOR, MUFFLER OUTER
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 61 NO. paRT NO. paRT Name QTY. RemaRKs 1 18310ZB3C00 MUFFLER COMP. 1 2 18320ZB2000 PROTECTOR, MUFFLER OUTER 1 3 18325ZH8T90 PROTECTOR, MUFFLER INNER 1 4 18329ZB2000 SEAL, MUFFLER PROTECTOR 2 5 18330ZH8T90 PIPE COMP., EX...
Page 62 - hOnda gX160K1eMa2/u1eMan engine — flywheel assy.
page 62 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — flywheel assy.
Page 64 - hOnda gX160K1eMa2/u1eMan engine — ignitiOn cOil assy.
page 64 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — ignitiOn cOil assy.
Page 67 - SPRING, THROTTLE RETURN
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 67 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 16551ZE0010 ARM, GOVERNOR ............................................1................USE UP TO S/N 4913229 1 ♦ 16551ZL0010 ARM, GOVERNOR ........................................
Page 68 - hOnda gX160K1eMa2/u1eMan engine — decal assy.
page 68 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — decal assy.
Page 70 - hOnda gX160K1eMa2/u1eMan engine — tOOl Kit
page 70 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) hOnda gX160K1eMa2/u1eMan engine — tOOl Kit
Page 71 - BAG TOOL
gac2.2H 60 Hz geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 71 hOnda gX160K1eMa2/u1eMan engine — tOOl Kit NO. paRT NO. paRT Name QTY. RemaRKs 1 89000ZE1000 TOOL KIT ...........................................................1................INCLUDES ITEMS W/# 2# 89218ZE1000 WREN...
Page 72 - terMs and cOnditiOns Of sale — parts
page 72 — gac2.2H 60 Hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) terMs and cOnditiOns Of sale — parts paYmeNT TeRms Terms of payment for parts are net 30 days. FReigHT pOlicY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments ar...
Page 74 - OperatiOn and parts Manual; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES; caNada
OperatiOn and parts Manual Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...