Page 2 - table Of COntents; gaC6HZr portable 60 Hz; Component drawings; NOTICE
page 2 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) table Of COntents gaC6HZr portable 60 Hz generator Table Of Contents .................................................... 3 Safety Information ................................................ 4-8 Specifications (Genera...
Page 3 - parts Ordering prOCedures; Ordering parts has never been easier!; Choose from three easy options:; We aCCepT all maJOR CRediT CaRds!; Order via internet; Order; Order via Fax
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 3 parts Ordering prOCedures www .multiquip .com Ordering parts has never been easier! Choose from three easy options: We aCCepT all maJOR CRediT CaRds! when ordering parts, please supply: ❒ dealer account Number ❒ deale...
Page 4 - safety infOrMatiOn; saFeTY messages; daNgeR
page 4 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety m...
Page 5 - geNeRal saFeTY; geNeRaTOR saFeTY
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 5 safety infOrMatiOn geNeRal saFeTY CauTiON NeveR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devi...
Page 6 - eNgiNe saFeTY; Fuel saFeTY
page 6 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn eNgiNe saFeTY daNgeR The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an ...
Page 7 - eleCTRiCal saFeTY; power Cord/Cable safety; grounding safety
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 7 safety infOrMatiOn NeveR use fuel as a cleaning agent. dO NOT s m o ke a r o u n d o r n e a r t h e equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. eleCTRiCal saF...
Page 8 - TRaNspORTiNg saFeTY; eNviRONmeNTal saFeTY
page 8 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) safety infOrMatiOn If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin , rinse skin or clothing immediately with plenty of water. If the battery liquid (dilute sulfuric acid) comes...
Page 9 - nOtes
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 9 nOtes
Page 11 - effects of altitude and Heat
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 11 Table 2. specifications (engine) engine model HONda gX340K1/u1edN2 HONda gX340u1edN2 Type Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine Bore X Stroke 2.90 in. X 2.30 in. (73 mm x 58 mm.)...
Page 12 - diMensiOns
page 12 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) diMensiOns 120V 240V 120 V 6000 18.9 IN (480 MM.) 25.78 IN (655 MM.) 20.27 IN (515 MM.) OFF ON OFF ON OFF MARCHE MARCHE INTERRUPTEUR DE OPERATION OPERATION SWITCH CONTROL DE RALENTI IDLE CONTROL ARRET ARRET AC CIRCUIT...
Page 13 - nOte
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 13 nOte
Page 14 - installatiOn; CONNeCTiNg THe gROuNd; The nut and ground terminal on the generator should always; Figure 2. Generator Grounding
page 14 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) installatiOn CONNeCTiNg THe gROuNd The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground cable should be #8 size wire minimum.At the generator, co...
Page 15 - OuTdOOR iNsTallaTiON; DO NOT; geNeRaTOR gROuNdiNg; eaRTH; alWaYs
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 15 installatiOn OuTdOOR iNsTallaTiON If possible install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide o...
Page 16 - general infOrMatiOn; FamiliaRiZaTiON
page 16 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) general infOrMatiOn FamiliaRiZaTiON generator The Multiquip GAC6HZR generator is designed as a portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps and other ...
Page 17 - Figure 3. Generator Components
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 17 COMpOnents (generatOr) 120V 240V ON OFF ON OFF 120 V GAC-6HZR POWERED by HONDA 6000 OFF GFCI CIRCUIT BREAKER 1 2 3 4 5 6 7 8 9 AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT CA INTERRUPTEUR DE OPERATION OPERATION SWITCH ...
Page 19 - Current in; : Equipment damage can result from low voltage.
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 19 inspeCtiOn/setup geNeRal iNspeCTiON pRiOR TO OpeRaTiON ground power Tools When using power tools or electrical equipment requireing AC power from the generator, make sure power tool cord has a ground pin or is double...
Page 20 - Figure 6. Engine Oil Dipstick Removal; season; Fuel Check; dO NOT
page 20 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) inspeCtiOn/setup Before starting 1. Read safety instructions at the beginning of manual.2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner. 3. Check t...
Page 21 - OperatiOn; Before starting the engine; Figure 12. Choke Lever
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 21 OperatiOn This section is intended to assist the operator with the initial start-up of the portable generator. It is extremely important that this section be read carefully before attempting to use the generator in t...
Page 23 - emergency shutdown
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 23 OperatiOn/sHutdOwn 12. Read voltmeter on front panel of generator (Figure 20) and verify that 240 VAC is displayed. Using an external voltmeter as shown in Figure 20, verify that 240 VAC is present at the 240V twist-...
Page 24 - generator storage; preparatiOn fOr lOng terM stOrage
page 24 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) generator storage For storage of the generating set for over 30 days, the following is required: Drain the fuel tank completely, or add STA-BIL to the fuel. Run the engine until the gasoline in the carburetor is c...
Page 25 - MaintenanCe; Use Table 5 as a general maintenance guideline when; Table 5. engine maintenance schedule; dusTY
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 25 MaintenanCe Use Table 5 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 5. engine mai...
Page 26 - maintenance; Figure 26. Spark Plug Gap; engine Oil; dO NOT; Figure 27. Draining Engine Oil; engine air Cleaner; Figure 28. Engine Air Cleaner
page 26 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) MaintenanCe maintenance Perform the scheduled maintenance procedures as defined by Table 5 and below: daily Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements ...
Page 27 - generatOr wiring digraM
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 27 generatOr wiring digraM Figure 29. Generator Wiring Diagram (GAC6HZR) sYmBOl paRT Name Ar Armature Winding Fg-PN Field Winding EXW1~2 Excitation WindingV AC Voltmeter (120/240) Re1~2 Rectifier CON1 Receptacle L5-30R ...
Page 32 - eXplanatiOn Of COde in reMarKs COluMn; sample paRTs lisT; RemaRKs Column
page 32 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) eXplanatiOn Of COde in reMarKs COluMn The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are a...
Page 33 - suggested spare parts; gaC6HZR; pORTaBle 60 HZ geNeRaTOR WiTH; description
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 33 suggested spare parts gaC6HZR pORTaBle 60 HZ geNeRaTOR WiTH H O N da g X 3 4 0 K 1 / u 1 e d N 2 / g X 3 4 0 u 1 e d N 2 gasOliNe eNgiNes 1 to 3 units Qty. p/N description 1............0810106004 .......... CAP FUEL ...
Page 34 - gaC6HZr— naMeplate and deCals assy.
page 34 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) gaC6HZr— naMeplate and deCals assy. 6000 CAUTION A3520000A Do not use in rain or snow. ATTENTION Ne pas utiliser en cas depluie ou neige. HOT PARTS can burn skin. DO NOT touch until the has sufficiently cooled. lamp A...
Page 36 - gaC6HZr— generatOr assy.
page 36 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) gaC6HZr— generatOr assy.
Page 37 - paRT Name; END BRACKET
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 37 gaC6HZr— generatOr assy. NO. paRT NO. paRT Name QTY. RemaRKs 1 7901002403 ROTOR ASSY. ....................................................1................INCLUDES ITEMS W/# 1-1# FIELD ASSY. ............................
Page 38 - gaC6HZr— COntrOl bOX assy.
page 38 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) gaC6HZr— COntrOl bOX assy.
Page 40 - gaC6HZr— Muffler assy.
page 40 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) gaC6HZr— Muffler assy.
Page 41 - MUFFLER
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 41 NO. paRT NO. paRT Name QTY. RemaRKs 1 7912310003 MUFFLER 1 2 18320ZC2000 PROTECTOR .....................................................1................REPLACES P/N 0602302001 3 18325ZB4000 PROTECTOR ..................
Page 42 - gaC6HZr— pipe fraMe assy.
page 42 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) gaC6HZr— pipe fraMe assy.
Page 46 - HOnda gX340K1/u1edn2 engine — CaMsHaft assy.
page 46 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — CaMsHaft assy.
Page 47 - SPRING, WEIGHT RETURN
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 47 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 14100ZE3010 CAMSHAFT ASSY. ............................................1................S/N 2708026 AND BELOW .....................................................................
Page 48 - HOnda gX340K1/u1edn2 engine — CarburetOr assy.
page 48 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — CarburetOr assy.
Page 51 - SPRING, MANUAL CHOKE
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 51 NO. paRT NO. paRT Name QTY. RemaRKs 18# 16261ZE2702 STAY, SOLENOID 1 19# 16262ZE2711 LEVER, CHOKE 1 20# 16263ZA0000 JOINT, ROD 1 21# 16264ZE2701 ROD, CHOKE 1 22# 16265ZE2721 STOPPER, CHOKE ROD 1 23# 16268ZE2721 SPRIN...
Page 52 - HOnda gX340K1/u1edn2 engine — COntrOl assy.
page 52 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — COntrOl assy.
Page 53 - SPRING, THROTTLE RETURN
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 53 HOnda gX340K1/u1edn2 engine — COntrOl assy. NO. paRT NO. paRT Name QTY. RemaRKs 1 16550ZE3700 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3700 SPRING, THROTTLE RETURN 1 9 1...
Page 54 - HOnda gX340K1/u1edn2 engine — CranKCase COVer assy.
page 54 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — CranKCase COVer assy.
Page 55 - GASKET, OIL FILLER CAP
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 55 NO. paRT NO. paRT Name QTY. RemaRKs 2 ♦ 11300ZE3020 COVER ASSY., CRANKCASE (S-TYPE) ...........1................INCLUDES ITEMS W/$ 2 ◊ 11300ZE3040 COVER ASSY., CRANKCASE (S-TYPE) ...........1................INCLUDES ...
Page 56 - HOnda gX340K1/u1edn2 engine — CranKsHaft assy.
page 56 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — CranKsHaft assy.
Page 58 - HOnda gX340K1/u1edn2 engine — Cylinder barrel assy.
page 58 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — Cylinder barrel assy.
Page 60 - HOnda gX340K1/u1edn2 engine — Cylinder Head assy.
page 60 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — Cylinder Head assy.
Page 61 - GASKET, CYLINDER HEAD
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 61 HOnda gX340K1/u1edn2 engine — Cylinder Head assy. NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 12200ZF6W01 CYLINDER HEAD ..............................................1................INCLUDES ITEMS W/$ 1 ◊ 12200ZF6W01 CY...
Page 63 - SHROUD
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 63 HOnda gX340K1/u1edn2 engine — fan assy. NO. paRT NO. paRT Name QTY. RemaRKs 2 19610ZE3700ZB COVER, FAN *NH1* (BLACK) 1 3 19631ZE3W00 SHROUD 1 6 81329567020 GROMMET, DRAIN HOLE 1 7 90013883000 BOLT, FLANGE (6X12) (CT2...
Page 64 - HOnda gX340K1/u1edn2 engine — flywHeel assy.
page 64 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — flywHeel assy.
Page 66 - HOnda gX340K1/u1edn2 engine — ignitiOn COil assy.
page 66 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — ignitiOn COil assy.
Page 67 - HOLDER, STOP SWITCH WIRE
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 67 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 30500ZE2023 COIL ASSY., IGNITION 1 1 ◊ 30500ZF6W03 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1 3 31510ZE1811 COIL ASSY., LAMP (12V/25W) 1 3 31510ZE3003 C...
Page 68 - HOnda gX340K1/u1edn2 engine — pistOn assy.
page 68 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — pistOn assy.
Page 69 - BOLT, CONNECTING ROD
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 69 NO. paRT NO. paRT Name QTY. RemaRKs 1 ♦ 13010ZE3003 RING SET, PISTON (STD) 1 1 ◊ 13010Z5L004 RING SET, PISTON (STD) 1 1 ♦ 13011ZE3003 RING SET, PISTON (OS 0.25) (OPTIONAL) 1 1 ◊ 13011ZE5L004 RING SET, PISTON (OS 0.25...
Page 70 - HOnda gX340K1/u1edn2 engine — reCOil starter assy.
page 70 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — reCOil starter assy.
Page 71 - PULLEY, RECOIL STARTER
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 71 NO. paRT NO. paRT Name QTY. RemaRKs 1 28400ZE3W01ZB STARTER ASSY., RECOIL *NH1* (BLACK) ......1................INCLUDES ITEMS W/$ 2$ 28410ZE3W01ZB CASE, RECOIL STARTER *NH1* (BLACK) 1 3$ 28421ZE3W01 PULLEY, RECOIL ST...
Page 72 - HOnda gX340K1/u1edn2 engine — sOlenOid assy.
page 72 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — sOlenOid assy.
Page 73 - SPRING, CHOKE RETURN
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 73 NO. paRT NO. paRT Name QTY. RemaRKs 1 16268893000 SPRING, CHOKE RETURN 1 2 17850ZD1E30 LEVER, THROTTLE 1 3 ♦ 36160ZB4003 SOLENOID ASSY. 1 3 ◊ 36160ZB4003 SOLENOID ASSY. ..............................................1...
Page 74 - HOnda gX340K1/u1edn2 engine — fuel COCK assy.
page 74 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2 engine — fuel COCK assy.
Page 75 - PACKING, FUEL STRAINER CUP
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 75 HOnda gX340K1/u1edn2 engine — fuel COCK assy. NO. paRT NO. paRT Name QTY. RemaRKs 1# 16173001004 PACKING, FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY., FUEL ..........................................1...................
Page 76 - HOnda gX340K1/u1edn2— engine deCals assy.
page 76 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) HOnda gX340K1/u1edn2— engine deCals assy.
Page 79 - BAG TOOL
gaC6HZR 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) — page 79 HOnda gX340K1/u1edn2 engine — tOOl Kit NO. paRT NO. paRT Name QTY. RemaRKs 1 89000ZE1000 TOOL KIT ...........................................................1................INCLUDES ITEMS W/# 2# 89218ZE1000 WRENCH C...
Page 80 - terMs and COnditiOns Of sale — parts
page 80 — gaC6HZR 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) terMs and COnditiOns Of sale — parts paYmeNT TeRms Terms of payment for parts are net 30 days. FReigHT pOliCY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments ar...
Page 82 - OperatiOn and parts Manual; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES; CaNada
OperatiOn and parts Manual Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...
