Page 3 - NOTE PAGE
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 3 NOTE PAGE
Page 4 - TABLE OF CONTENTS; NOTE
PAGE 4 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) TABLE OF CONTENTS S p e c i f i c a t i o n a n d p a r t number are subject to change without notice . ROBIN EX270D Engine(EPA) Crankcase Assembly ......................................... 48-49Crankshaft an...
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 5 PARTS ORDERING PROCEDURES www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Acc...
Page 6 - Po r t a b l e G e n e r a t o rs
PAGE 6 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followeda t a l l t i m e s w h e n o p e r a t i n g t h i se q u i p m e n t . Fa i l u r e t o r e a d a n dunderstand the Safet...
Page 7 - CAUTION - ACCIDENTAL STARTING
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 7 ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not inuse. ALWAYS wear approved respirator y protection. ALWAYS wear approved eye and hearing protection...
Page 8 - NEVER; disconnect any
PAGE 8 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the GA-4.5R/GA-4.5RA Portable Generators: GENERAL SAFETY ■ D O N OT o p e ra t e o r s e r v i c...
Page 9 - be sure the operator is familiar with proper safety; leave the generator unattended, turn off engine when; change or adjust the engine speed which has been; Power Cord Safety; ALWAYS; store equipment properly when it is not being used.
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 9 GA-4.5R/GA-4.5RA — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generator. ■ NEVER leave the generator unattended, t...
Page 10 - In emergencies; always
PAGE 10 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — RULES FOR SAFE OPERATION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generator to a building's electrical system without atransfer switch...
Page 11 - Effects of Altitude and Heat; fahrenheit above the standard temperature of 60
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 11 Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test cord J607. The ...
Page 12 - Figure 1. Dimensions
PAGE 12 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) Figure 1. Dimensions GA-4.5R/GA-4.5RA — DIMENSIONS
Page 13 - General Inspection Prior to Operation; AC Voltmeter; DANGER - ELECTRICAL SYSTEM HAZARDS
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 13 GA-4.5R/GA-4.5RA — GENERAL INFORMATION GA-4.5R/GA-4.5RA Familarization General Inspection Prior to Operation This generator has been thoroughly inspected and acceptedprior to shipment from the factory. Howe...
Page 14 - Extension Cables; CAUTION - ADEQUATE EXTENSION CABLE
PAGE 14 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for operating the e...
Page 16 - The generators are provided with a; full rated power; of the generators at; half of the rated power; of the generating set at 120; full power switch; is in the; cannot be used
PAGE 16 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — CONTROLS AND INDICATORS Figure 2C. Full Power Switch 120VAC (Up) Simplified Wiring Diagram Figure 2D. Full Power Switch 120/240 VAC (Down) Simplified Wiring Diagram 11 . Full Power Switch ...
Page 18 - generator from truck; fire; or; explosion; due to static electricity.; DANGER - REFUELING HAZARD
PAGE 18 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — GENERATOR REFUELING Figure 3. Generator Refueling Adding fuel to the tank should be done only whenthe engine is stopped and has had an opportunityto cool down. In the event of a fuel spill...
Page 19 - WARNING - LETHAL EXHAUST GASES
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 19 GA-4.5R/GA-4.5RA — INSTALLATION Outdoor Installation Install the generator in a area that is free of debris , bystanders , and overhead obstructions . Make sure the generator is on secure level ground so th...
Page 21 - ll
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 21 General Inspection Prior to Operation Ground Power Tools When using power tools or electrical equipment requireing ACpower from the generator, make sure connecting (power tool)cable has a ground pin as show...
Page 22 - DO NOT; fill the tank beyond capacity.; CAUTION; DANGER - EXPLOSIVE FUEL
PAGE 22 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — PRE-INSPECTION (ENGINE) Figure 6. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If...
Page 23 - release the starter knob after pulling. Allow it to; CAUTION - RECOIL STARTER
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 23 GA-4.5R/GA-4.5RA — INITIAL START-UP (ENGINE) DO NOT attempt to operate this generator until the Safety, General Information and Inspection sections of this manual havebeen read and thoroughly understood . T...
Page 26 - Generator Storage; Clean all external parts of the generating set with a cloth.
PAGE 26 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) GA-4.5R/GA-4.5RA — PREPARATION FOR LONG -TERM STORAGE Generator Storage For storage of the generating set for over 30 days, thefollowing is required: ■ Drain the fuel tank completely, or add STA-BIL to the f...
Page 30 - Figure 28. Generator/Engine Wiring Diagram
PAGE 30 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) MQ GA-4.5R — WIRING DIAGRAM Figure 28. Generator/Engine Wiring Diagram (GA-4.5R Only)
Page 31 - Figure 29. Generator/Engine Wiring Diagram
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 31 MQ GA-4.5RA — WIRING DIAGRAM Figure 29. Generator/Engine Wiring Diagram (GA-4.5RA Only)
Page 38 - NAMEPLATE AND DECALS
PAGE 38 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) NAMEPLATE AND DECALS GA-4.5R/GA-4.5RA — NAME PLATE AND DECALS
Page 39 - PART NAME; DECAL WARNING READ MANUAL
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 39 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 A4511200002 DECAL; CONTROL PANEL .................................... 1 ............ A41120000 GA-4.5R ONLY 1 A4511200702 DECAL; CONTROL PANEL .......
Page 50 - CRANKSHAFT AND PISTON ASSY.
PAGE 50 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — CRANKSHAFT AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY.
Page 54 - INTAKE AND EXHAUST ASSY.
PAGE 54 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) ROBIN EX270D20110/EX270D20220 — INTAKE AND EXHAUST ASSY. INTAKE AND EXHAUST ASSY.
Page 57 - MUFFLER COVER CP
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 57 ROBIN EX270D20110/EX270D20220 — MUFFLER ASSY. MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 310 2793010121 MUFFLER, CP 1 320 2793420111 MUFFLER COVER CP 1 340 2773520103 GASKET, MUFFLER 26D 9DX58P 0.2T ...
Page 59 - BODY CP
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 59 ROBIN EX270D20110/EX270D20220 — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS 510 2793262030 AIR CLEANER ASSY. LOW PROFILE ................. 1 ......... INCLUDES ITEMS W/ * 510-200...
Page 65 - FLYWHEEL CP
GA-4.5R/GA-4.5RA A.C. GENERATOR — OPERATION & PARTS MANUAL — REV. #1 (11/27/06) — PAGE 65 ROBIN EX270D20110/EX270D20220 — FLYWHEEL ASSY. FLYWHEEL ASSY. NO PART NO PART NAME QTY. REMARKS 10 2797923001 FLYWHEEL CP 1 11 2797943001 IGNITION COIL CP 1 30 0011406250 BOLT & WASHER ASSY. 2 50 277731...
Page 66 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 66 — GA-4.5R/GA-4.5RA A.C. GENERATOR— OPERATION & PARTS MANUAL — REV. #1 (11/27/06) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges ...
Page 68 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES
OPERATION AND PARTS MANUAL Manufactured for MULTIQUIP INC.byDENYO MANUFACTURING CO., JAPAN Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2006, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc....