Multiquip DCA45USI2 - Manual

Multiquip DCA45USI2

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Table of Contents:

  • Page 2 – PROPOSITION 65 WARNING; Diesel engine exhaust and some of
  • Page 3 – REPORTING SAFETY DEFECTS
  • Page 4 – TABLE OF CONTENTS; Component Drawings
  • Page 5 – PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax
  • Page 6 – SAFETY INFORMATION; SAFETY MESSAGES; DANGER
  • Page 7 – GENERAL SAFETY; GENERATOR SAFETY
  • Page 8 – ENGINE SAFETY
  • Page 9 – FUEL SAFETY; TOWING SAFETY; Trailer tires should be infl ated to 50 psi cold
  • Page 10 – ELECTRICAL SAFETY; Power Cord/Cable Safety; Grounding Safety
  • Page 11 – BATTERY SAFETY; ENVIRONMENTAL SAFETY
  • Page 12 – Table 1. Generator Specifi cations; open protected type synchronous generator; Table 2. Engine Specifi cations; ISUZU BU-4JJ1T Tier 4; SPECIFICATIONS
  • Page 13 – DIMENSIONS
  • Page 14 – INSTALLATION; Figure 2. Typical Generator Grounding Application
  • Page 15 – OUTDOOR INSTALLATION; DO NOT; remove; CAUTION; GENERATOR GROUNDING; EARTH; Use one of the following wire types to connect the; ALWAYS; consult with a licensed
  • Page 16 – GENERAL INFORMATION
  • Page 17 – MAJOR COMPONENTS; Figure 3. Major Components; Table 4. Generator Major Components
  • Page 18 – GENERATOR CONTROL PANEL; Figure 4. Generator Control Panel
  • Page 19 – NOTES
  • Page 20 – ENGINE OPERATING PANEL; Figure 5. Engine Operating Panel
  • Page 22 – OUTPUT TERMINAL PANEL FAMILIARIZATION; OUTPUT TERMINAL PANEL; OUTPUT TERMINAL FAMILIARIZATION; Three Circuit Breakers @ 50 amps; Figure 6. Output Terminal Panel
  • Page 23 – 20 VAC GFCI Receptacles; Receptacles; Figure 9. Voltage Regulator Control Knob; output terminal lugs; Figure 10. Plastic Face Plate
  • Page 24 – Connecting Loads; output; main; Figure 11. Connecting Loads; Over Current Relay; over current relay; Figure 12. Over Current Relay
  • Page 25 – LOAD APPLICATION; SINGLE PHASE LOAD; Table 5. Power Factor By Load; THREE PHASE LOAD
  • Page 26 – GENERATOR OUTPUTS; GENERATOR OUTPUT VOLTAGES; Figure 13. Voltage Selector Switch; Voltage Selector Switch Locking Button; press and hold the; Table 7. Voltages Available; Generator Amperage; Table 8. Generator Maximum Amps
  • Page 27 – GENERATOR OUTPUTS/GAUGE READING; Figure 14. Voltage Selector Switch; AC Voltmeter Gauge Reading; Figure 15. AC Voltmeter; AC Ammeter Gauge Reading; Figure 17. AC Ammeter
  • Page 28 – OUTPUT TERMINAL PANEL CONNECTIONS; UVWO TERMINAL OUTPUT VOLTAGES; Voltage Selector Switch; Figure 19. Voltage Selector Switch
  • Page 29 – Figure 24. Voltage Selector Switch
  • Page 30 – Figure 28. Engine Oil Dipstick; Table 11. Recommended Motor Oil; FUEL CHECK; Figure 29. Internal Fuel Tank System
  • Page 31 – Figure 30. Only Fill on Level Ground; Figure 31. Fueling the Generator
  • Page 32 – O p e r a t i o n i n F r e e z i n g Weather; Table 12. Coolant Capacity; CLEANING THE RADIATOR; Figure 34. Fan Belt Tension
  • Page 33 – Figure 35. Battery Connections; ALTERNATOR
  • Page 34 – GENERATOR START-UP PROCEDURE; BEFORE STARTING; Figure 37. Engine Enclosure Doors; STARTING; voltage selector switch; Figure 38. Voltage Selector Switch
  • Page 35 – engine running
  • Page 36 – GENERATOR SHUT-DOWN PROCEDURES; EMERGENCY SHUTDOWN PROCEDURE; NORMAL SHUTDOWN PROCEDURE
  • Page 37 – DAILY; MAINTENANCE; GENERAL INSPECTION; Engine Side; (Refer to the Engine; AIR CLEANER; RED; meaning the element needs changing or; “RED”; . Dispose of old air fi lter. It may not be
  • Page 38 – Figure 57. Fuel Tank Cleaning
  • Page 39 – DO; RADIATOR CLEANING; Figure 58. Radiator Cleaning; GENERATOR STORAGE
  • Page 40 – TRAILER MAINTENANCE
  • Page 41 – BRAKES; Figure 59. Hydraulic Brake Components; Actuator; surge
  • Page 42 – Suspension; Figure 60. Major Suspension Components
  • Page 43 – Lug Nut Torque Requirements; torque the wheel lug nuts all the way down.; Figure 61. Wheel Lug Nuts; NEVER; use an pneumatic air gun to tighten wheel
  • Page 44 – TRAILER WIRING DIAGRAM; Figure 62. Trailer/Towing Vehicle Wiring Diagram
  • Page 45 – GENERATOR WIRING DIAGRAM; Figure 63. Generator Wiring Diagram
  • Page 46 – ENGINE WIRING DIAGRAM; Figure 64. Engine Wiring Diagram
  • Page 47 – CONTROLLER WIRING DIAGRAM; Figure 65. Engine Controller
  • Page 49 – Figure 66. Diagnostic Panel; METHOD OF OPERATION
  • Page 50 – EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
  • Page 51 – SUGGESTED SPARE PARTS; DESCRIPTION
  • Page 60 – ENGINE AND RADIATOR ASSY.
  • Page 61 – PART NAME
  • Page 64 – OUTPUT TERMINAL ASSY.
  • Page 69 – HEX HEAD BOLT
  • Page 78 – NAMEPLATE AND DECALS ASSY.
  • Page 80 – TERMS AND CONDITIONS OF SALE — PARTS
  • Page 82 – OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES; CANADA
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THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Revision #0 (01/12/11)

OPERATION AND PARTS MANUAL

®

MODEL DCA45USI2

60HZ WHISPERWATT™ GENERATOR

(ISUZU BU-4JJ1T DIESEL ENGINE)

PARTS LIST NO. M1870400004

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Summary

Page 2 - PROPOSITION 65 WARNING; Diesel engine exhaust and some of

PAGE 2 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) PROPOSITION 65 WARNING Diesel engine exhaust and some of

Page 3 - REPORTING SAFETY DEFECTS

DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) — PAGE 3 If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffi c Safety Administration (NHTSA) in addition to notifyi...

Page 4 - TABLE OF CONTENTS; Component Drawings

PAGE 4 — DCA45USI2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (01/12/11) TABLE OF CONTENTS DCA45USI2 Generator Proposition 65 Warning ........................................... 2Reporting Safety Defects ......................................... 3Table Of Contents ..........................

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