Multiquip DCA400 - Manual

Multiquip DCA400

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Table of Contents:

  • Page 2 – DiSASSembly; Figure„2„illustrates„the„unit’s„current„fuel„line„configuration.„; Figure 2. Current Fuel Line Configuration; NOTICE; „ Disconnect„engine„return„hose„from„return„port.„See„; Figure 5. Disconnect Engine Return Hose; Port; Disconnect
  • Page 3 – „ Disconnect„ drain„ hose„ from„ trailer„ return„ port.„ See„; Figure 6. Disconnect Drain Hose; „ Remove„fittings„from„trailer„return„port.„Retain„the„90o„; Figure 7. Remove Trailer Return Port Fittings; inStAll neW trAiler return port FittingS; Figure 8. New Trailer Return Port Fittings; „ Install„existing„90o„fitting„into„Item„2.„Connect„to„drain„
  • Page 4 – inStAll neW return extenSion hoSe; „ Install„Item„7,„straight„fitting,„between„extension„hose„; Figure 9. New Return Extension Hose; inStAll neW vent hoSe
  • Page 5 – „ Secure„ vent„ hose„ to„ engine„ return„ hose„ and„ engine„; Figure 12. Secure Vent Hose
  • Page 6 – Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; United StateS; Canada; Fuel Return Modification
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DCA400 SerieS — Fuel return line kit inStruCtionS p/n 35499 — rev. #0 (01/26/11) — pAge 1

DCA400SeriesGenerator

Fuel Return Modification

The following instructions are intended to assist the user in the installation of the Fuel Return Line Kit for use on the
DCA400 Series generators affected by Service Bulletin GSP20110113. Please read all assembly instructions before
installing the kit.

requireD toolS

„

„

13mm„socket„or„wrench

„

„

Flat„blade„screwdriver

„

„

Pliers

„

„

Wire„cutters

„

„

Pipe„sealant

pArtS

Verify„ that„ all„ parts„ are„ accounted„ for.„ See„ Figure„ 1„ and„

Table„1.

Figure 1. Return Fuel Line Kit

10

2

3

5

5

5

5

5

7

8

1

6

INSTRUCTIONS

11

4

9

Work SAFely!

Only„a„

qualified service technician

„with„proper„training„

should„perform„this„installation.„Follow„all„shop„safety„rules„

when„performing„this„installation.

prepArAtion

1.„ Make„sure„generator„is„turned„off„and„engine„is„cool.
2.„ Place„the„generator„in„an„area„free„of„dirt„and„debris„

Make„sure„it„is„on„secure„level„ground„with„chock„blocks„

underneath„each„wheel„to„prevent„the„generator„from„

rolling.

3.„ Disconnect„negative„battery„cable„from„the„battery.
4.„ Remove„front„cabinet„panel„to„gain„access„to„generator„

fuel„tank.

5.„ Remove„trailer„fuel„tank„cover„to„gain„access„to„trailer„

fuel„tank.

table 1. return Fuel line kit

item

no.

part no.

Description

qty.

remarks

1

35500

Kit,„Return„Fuel„Line

1

Includes„

items„2-11

2

Fitting,„Bush„1/2FP„x„3/4MP„

Steel/Yel„Zinc

1

3

Fitting,„Tee,„3/4FP„x„3/4MP„x„

3/4FP

1

4

Fitting,„3/4MP„x„1/2„Barb,„Brass

1

5

Clamp,„Hose„Worm„#8„1/2-1.00

5

6

Hose,„Fuel,„1/2"„ID,„Return„„

Extension,„53„in.„(134.6„cm)

1

7

Fitting,„Brass,„8„Barb„x„8„Barb

1

8

Hose,„Fuel,„1/2"„ID,„Vent,„„

24„in.„(61„cm)

1

9

Tie,„Cable„Ty-Rap„Black

10

10

Protector,„Spiral„Hose

1

11

35499

Instructions,„Return„Fuel„Line

1

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Summary

Page 2 - DiSASSembly; Figure„2„illustrates„the„unit’s„current„fuel„line„configuration.„; Figure 2. Current Fuel Line Configuration; NOTICE; „ Disconnect„engine„return„hose„from„return„port.„See„; Figure 5. Disconnect Engine Return Hose; Port; Disconnect

DCA400 SerieS — Fuel return line kit inStruCtionS p/n 35499 — rev. #0 (01/26/11) — pAge 2 DiSASSembly Figure„2„illustrates„the„unit’s„current„fuel„line„configuration.„ Figure 2. Current Fuel Line Configuration 1.„ Turn„fuel„shut-off„valve„to„the„OFF„position„(Figure„3). Figure 3. Fuel Shut-Off Valve...

Page 3 - „ Disconnect„ drain„ hose„ from„ trailer„ return„ port.„ See„; Figure 6. Disconnect Drain Hose; „ Remove„fittings„from„trailer„return„port.„Retain„the„90o„; Figure 7. Remove Trailer Return Port Fittings; inStAll neW trAiler return port FittingS; Figure 8. New Trailer Return Port Fittings; „ Install„existing„90o„fitting„into„Item„2.„Connect„to„drain„

DCA400 SerieS — Fuel return line kit inStruCtionS p/n 35499 — rev. #0 (01/26/11) — pAge 3 4.„ Disconnect„ drain„ hose„ from„ trailer„ return„ port.„ See„ Figure„6. Figure 6. Disconnect Drain Hose 5.„ Remove„fittings„from„trailer„return„port.„Retain„the„90º„ fitting,„and„discard„the„others.„See„Figur...

Page 4 - inStAll neW return extenSion hoSe; „ Install„Item„7,„straight„fitting,„between„extension„hose„; Figure 9. New Return Extension Hose; inStAll neW vent hoSe

DCA400 SerieS — Fuel return line kit inStruCtionS p/n 35499 — rev. #0 (01/26/11) — pAge 4 inStAll neW return extenSion hoSe Refer„to„Figure„9.1.„ Connect„ Item„ 6,„ return„ extension„ hose,„ to„ item„ 4.„ Secure„with„clamp,„Item„5. 2.„ Install„Item„7,„straight„fitting,„between„extension„hose„ and„ex...

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