Page 3 - HERE'S HOW TO GET HELP; PARTS DEPARTMENT
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700FAX: 310/638-8046 WARR...
Page 4 - TABLE OF CONTENTS; NOTE; Specification and part number
PAGE 4 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) TABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . Here's How To Get Help ............................................... 3Parts Ordering Procedures ...........................................
Page 5 - PARTS ORDERING PROCEDURES; UPS; Earn Extra Discounts when; to our Parts Department!
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 5 PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Service at one-half of actual freight cost No other...
Page 7 - RULES FOR SAFE OPERATION
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 7 RULES FOR SAFE OPERATION C A U T I O N C A U T I O N C A U T I O N C A U T I O N C A U T I O N : ■ Backfeed to a utility system can cause electrocutionand.or property damage. Do not connect to anybuilding's electrical system except...
Page 10 - DCA-85SSJU — TOWING RULES FOR SAFE OPERATION
PAGE 10 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) To reduce the possibility of an accident while transportingthe generator on public roads, always make sure the trailer(Figure 1) that supports the generator and the towing vehicleare in good operating condition and both units are...
Page 14 - DCA-85SSJU —TRAILER SAFETY GUIDELINES; Brakes
PAGE 14 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU —TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should beinspected the first 200 miles of operation. This will allowthe brake shoes and drums to seat properly. After the first200 mile...
Page 15 - DCA-85SSJU — TRAILER SAFETY GUIDELINES
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 15 DCA-85SSJU — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any specialattention with the exception of routine maintenance suchas shoe and lining replacement. These brakes can b...
Page 16 - Suspension
PAGE 16 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areprop...
Page 17 - Lug Nut Torque Requirements; After first road use, retorque all lug nuts in sequence.
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2 / ...
Page 18 - LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
PAGE 18 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-85SSJU —TRAILER-WIRING DIAGRAM
Page 19 - DCA-85SSJU —TRAILER-BRAKE TROUBLESHOOTING
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N ? s e r i w n e k o r b r o s t i u c r i c n e ...
Page 21 - DCA-85SSJU — GENERATOR DECALS
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 21 DCA-85SSJU — GENERATOR DECALS The DCA -85SSJU generator is equipped with a number of safety decals. These decals are provided for operator safetyand maintenance information. The illustration below and on the preceding pages show t...
Page 23 - DCA-85SSJU — SPECIFICATIONS; if
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 23 DCA-85SSJU — SPECIFICATIONS s n o it a c if i c e p S . 7 e l b a T s n o it a c if i c e p S r o t a r e n e G l e d o M U J S S 5 8 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e ...
Page 24 - DCA-85SSJU — GENERAL INFORMATION
PAGE 24 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — GENERAL INFORMATION DCA-85SSJU FAMILIARIZATION Generator The MQ Power Model DCA-85SSJU is a 68 kW generator that is designed as a high quality portable (requires a trailerfor transpor t) power source for telecom site...
Page 25 - DCA-85SSJU — MAJOR COMPONENTS
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 25 DCA-85SSJU — MAJOR COMPONENTS Figure 6. Major Components
Page 26 - DCA-85SSJU — DIMENSIONS
PAGE 26 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — DIMENSIONS Figure 7. Dimensions
Page 27 - NOTE PAGE
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 27 Figure 3b. Dimensions NOTE PAGE
Page 28 - DCA-85SSJU — CONTROL PANEL
PAGE 28 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — CONTROL PANEL Figure 8. Control Panel
Page 30 - DCA-85SSJU — ENGINE OPERATING PANEL
PAGE 30 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel
Page 32 - DCA-85SSJU — OUTPUT TERMINAL PANEL OVERVIEW
PAGE 32 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) Circuit Breakers To protect the generator from an overload, a 3-pole, 240 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are prov...
Page 34 - switch Voltage Selector Switch; li
PAGE 34 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) e l b a li a v A s e g a tl o V . 8 e l b a T e s a h P - 3 T L O V 8 0 2 T L O V 0 2 2 T L O V 0 4 2 T L O V 6 1 4 T L O V 0 4 4 T L O V 0 8 4 e s a h P e l g n i S T L O V 0 2 1 T L O V 7 2 1 T L O V 9 3 1 T L O V 0 4 2 T L O V...
Page 35 - How to read the output terminal gauge.; The gauge and knobs on the control panel; DO NOT; effect
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 35 How to read the output terminal gauge. The gauge and knobs on the control panel DO NOT effect the generator output . They are to help observe howmuch power is being supplied produced at the UVWOlegs. When the Voltage selector swit...
Page 36 - V Hard Wire Hookup
PAGE 36 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120volts, will provide three legs available with 183 amps eachon three different circuits. (See Figure 21 below.) The voltageselector switch must be...
Page 39 - power at 240V. After; Single Phase: 120 Volt; power at 120V. After
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 39 Voltage Selector Switch- Single Phase 240/120VPosition The following are additional voltages available when thevoltage selector switch is in the single phase 240/120Vposition. (See Figure 34 below) Single Phase, 240 Volt The follo...
Page 40 - Generator Grounding; EARTH; Use one of the following wire types to connect the; DCA-85SSJU — INSTALLATION; ALWAYS; Outdoor Installation; Indoor Installation; Mounting
PAGE 40 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) C A U T I O N C A U T I O N C A U T I O N C A U T I O N C A U T I O N : An electric shock may happen whenvibrators are used. Pay close attention tohandling when operating vibrators andalways use rubber boots and gloves toinsulate...
Page 42 - General Inspection Prior to Operation
PAGE 42 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) Circuit Breakers To protect the generator from an overload, a 3-pole, 250 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are prov...
Page 43 - C A U T I O N
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.and verify that the oil level is maintained between the twonotches (Figure 39) on the dip...
Page 44 - remove the; This unit is of negative ground
PAGE 44 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank.When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table12 for engine, radiator, and r...
Page 46 - DCA-85SSJU — LOAD APPLICATION; Single Phase Load; An inadequate size connecting cable; I f w a t t a g e i s n o t g i v e n o n t h e; Three Phase Load
PAGE 46 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for operati...
Page 47 - DCA-85SSJU — GENERATOR START-UP PROCEDURE; BATTER
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 47 W A R N I N G : W A R N I N G : W A R N I N G : W A R N I N G : W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintai...
Page 48 - DCA-85SSJU — GENERATOR START-UP PROCEDURE; Once the engine is warm and the engine is running; When starting the generator in; COLD; Check the voltage selection switch is at the desired; HERTZ; . If the voltage is not within the
PAGE 48 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — GENERATOR START-UP PROCEDURE 8. Turn the Auto-Off/Reset-Manual switch to ‘Manual’ to start the engine (Figure 50). Once the enginestarts, let the engine run for 1-2 minutes. Listen forany abnormal noises. 9. Once the...
Page 49 - Turn the MAIN, GFCI and LOAD circuit breakers to; The generator will run until manually stopped or an
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 49 DCA-85SSJU — GENERATOR START-UP PROCEDURE Figure 54. Voltage Adjust Control Knob Figure 58. Engine Tachometer 15. The tachometer (Figure 58) will indicate the speed of the engine when the generator is operating. Under normaloperat...
Page 51 - DCA-85SSJU— GENERATOR SHUT DOWN PROCEDURE; Remove the load from the UVW terminal strip.; ENGINE SHUTDOWN; To shutdown the generator, use the following procedure:
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 51 DCA-85SSJU— GENERATOR SHUT DOWN PROCEDURE 5. Remove the load from the UVW terminal strip. 2. Set the engine speed switch (Figure 63) to the idle (low) position. 3. Let the engine cool by running it for 3-5 minutes with no load app...
Page 52 - DCA-85SSJU — MAINTENANCE; Drain the fuel tank completely.
PAGE 52 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water. Removedust or water in the strainer cap and wash it in diesel. Securelyfasten the fuel strainer cap so that fuel will not l...
Page 54 - DCA-85SSJU — GENERATOR WIRING DIAGRAM
PAGE 54 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) DCA-85SSJU — GENERATOR WIRING DIAGRAM
Page 55 - DCA-85SSJU — ENGINE WIRING DIAGRAM
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 55 DCA-85SSJU — ENGINE WIRING DIAGRAM
Page 60 - Items Found In the “Remarks” Column; Where indicated, this indicates a serial; Items Found In the “Items Number” Column; All parts with same symbol in the number column,; EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 60 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number- Where ...
Page 61 - DCA-85SSJU — SUGGESTED SPARE PARTS; Description
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 61 DCA-85SSJU W/JOHN DEERE DIESEL ENGINE DCA-85SSJU — SUGGESTED SPARE PARTS 1 to 5 Units Qty. P/N Description 10 .............. 6125817032 ..................... AIR FILTER10 .............. 6003118293 ..................... FUEL FILTER...
Page 72 - ENGINE OPERATING PANEL ASSY.; DCA-85SSJU — ENGINE OPERATING PANEL ASSY.
PAGE 72 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) ENGINE OPERATING PANEL ASSY. DCA-85SSJU — ENGINE OPERATING PANEL ASSY.
Page 73 - PART NAME; MACHINE SCREW
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 73 ENGINE OPERATING PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS M2357200062 WIRE HARNESS, ENGINE 1 1 0602120096 TACHOMETER ............................................ 1 .......... 103678 2 0602122093 OIL PRESSURE GAUGE ............
Page 79 - MUFFLER
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 79 MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0602300166 MUFFLER 1 2 012210025 HEX. HEAD BOLT ....................................... 4 .......... REPLACES 0016910025 3 M2335000003 EXHAUST PIPE 1 4 0602325066 CLAMP ............
Page 89 - EMBLEM
DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 89 NAME PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 9039209064 DECAL; START CONTACT .............................................. 1 ......... S- 4468 2 C9522100003 DECAL; CAUTION ..................................................
Page 90 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 90 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibility...
Page 92 - PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/835-2551 or 310/537-3700FAX: 310/638-8046 WARRANTY DEPARTMENT 800/835-2551 or 310/537-3700FAX: 310/638-8046 MAIN 80...
