Page 3 - To find the latest revision of this; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; MQ POWER CORPORATE OFFICE
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 3 1 © COPYRIGHT 2006, MULTIQUIP INC. MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used,reproduced, or altered without written permission. All other trademarks are...
Page 4 - TABLE OF CONTENTS; S p e c i f i c a t i o n a n d p a r t; NOTE
PAGE 4 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) TABLE OF CONTENTS S p e c i f i c a t i o n a n d p a r t n u m b e r a r e s u b j e c t t o change without notice . NOTE MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV MQ POWER DCA-400SSV WHISPER ...
Page 5 - Direct TOLL-FREE access
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 5 1 MQPOWER A Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-632-2656E-MAIL: [email protected]: www.mqpower.com When ordering parts, please supply the following informati...
Page 6 - DCA-400SSV— SPECIFICATIONS
PAGE 6 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— SPECIFICATIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M V S S 0 0 4 - A C D e p y T , d e t a li t n e v fl e s , d l e if g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p y t d...
Page 8 - DCA-400SSV— SAFETY MESSAGE ALERT SYMBOLS
PAGE 8 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) This Owner's Manual has beendeveloped to provide completei n s t r u c t i o n s f o r t h e s a f e a n de f f i c i e n t o p e r a t i o n o f t h eMQ Power Model DCA-400SSV Whisperwatt™ Generator. Before using this generator, e...
Page 9 - CAUTION - ACCIDENTAL STARTING
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 9 1 DCA-400SSV— SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not inuse. ALWAYS wear approved respiratory protection. ALWAYS wear approved eye and ...
Page 10 - DCA-400SSV— RULES FOR SAFE OPERATION
PAGE 10 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the DCA-400SSVWhisperwatt™ AC Generator. General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment before ...
Page 11 - DANGER - ELECTROCUTION HAZARDS
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 11 1 DCA-400SSV— RULES FOR SAFE OPERATION POWER CORD (POWER ON) WET HANDS During operation of this generator, thereexists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! T...
Page 12 - WARNING - BURN HAZARDS
PAGE 12 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— RULES FOR SAFE OPERATION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that cancause injury to the eyes and skin. Toavoid eye irritation, always wear safety glasses...
Page 13 - CAUTION - FOLLOW TOWING REGULATIONS
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 13 1 Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ■ ALWAYS know the location of the nearest and first aid kit. ■ ALWAYS know the location of the nearest phone or keep a phone on the job site, in case of em...
Page 14 - DCA-400SSV— GENERATOR DECALS; Figure 2. Generator Decals
PAGE 14 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) The DCA-400SSVgenerator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided foroperator safety and maintenance information. The illustration below and on the preceding page show the decals as ...
Page 16 - Figure 4. Typical Generator Grounding Application; DCA-400SSV— INSTALLATION
PAGE 16 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Figure 4. Typical Generator Grounding Application DCA-400SSV— INSTALLATION
Page 17 - CAUTION - EXHAUST HAZARD
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install the generat...
Page 18 - DCA-400SSV— GENERAL INFORMATION
PAGE 18 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— GENERAL INFORMATION DCA-400SSVWhisperwatt™ Series Familiarization Generator The MQ Power Model DCA-400SSVis a 320 kW generator (Figure 5) that is designed as a high quality portable (requiresa trailer for transport) po...
Page 19 - DCA-400SSV— MAJOR COMPONENTS; Figure 5. Major Components
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 19 1 DCA-400SSV— MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T I N O I T P I R C S E D 1 y l b m e s s A s e l c a t p e c e R t u p t u O 2 y l b m e s s A l e ...
Page 20 - DCA-400SSV— GENERATOR CONTROL PANEL
PAGE 20 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Figure 6. Generator Control Panel 8. Panel Light Switch – When activated will turn on control panel light. 9. Voltage Regulator Control – Allows ±15% manual adjustment of the generator’s output voltage. 10. Main Circuit Breaker – ...
Page 22 - DCA-400SSV— ENGINE OPERATING PANEL
PAGE 22 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Figure 7. Engine Operating Panel DCA-400SSV— ENGINE OPERATING PANEL The definitions below describe the controls and functions ofthe DCA-400SSV Engine Operating Panel (Figure 7). 1. Tachometer – Indicates engine speed in RPM’s for ...
Page 23 - NOTE PAGE
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 23 1 NOTE PAGE
Page 24 - DCA-400SSV— OUTPUT TERMINAL PANEL FAMILIARIZATION
PAGE 24 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Output Terminal Familiarization The “ Output Terminal Panel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ Two (2) 100...
Page 27 - DCA-400SSV— LOAD APPLICATION; WATTS = VOLTAGE x AMPERAGE; DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 27 1 DCA-400SSV— LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfactorily supplied by thegenerator f...
Page 28 - DCA-400SSV — GENERATOR OUTPUTS; located on the control panel.; CAUTION - CHANGING VOLTAGES; attempt to place jumper plates on the
PAGE 28 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV — GENERATOR OUTPUTS Generator Amperage Tables 8 and 9 describe the generator’s current output capa-bility for both 1Ø-phase and 3Ø phase applications. e l b a li a v A s e g a t l o V . 7 e l b a T e s a h P e e r h T )...
Page 29 - DCA-400SSV— GENERATOR OUTPUTS/ GAUGE READING
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 29 1 Maximum Amps Table 10 shows the maximum amps the generator can pro- vide. DO NOT exceed the maximum amps as listed. How to Read the Output Terminal Gauge. The AC ammeter and AC voltmeter change-over switcheson the control panel ...
Page 30 - DCA-400SSV— OUTPUT TERMINAL PANEL CONNECTIONS
PAGE 30 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Figure 20. Voltage Change-Over Board 240V Configuration UVWO Terminal Output Voltages Various output voltages can be obtained using the UVWOoutput terminal lugs. The voltages at the terminals are de-pendent on the placement of the...
Page 31 - Ø-480V UVWO Terminal Output Voltages; ALWAYS; secure; tight
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 31 1 DCA-400SSV— OUTPUT TERMINAL PANEL CONNECTIONS 2. Connect the load wires to the UVWO terminals as shown in Figure 26. 3Ø-480V UVWO Terminal Output Voltages 1. Jumper the voltage change-over board for 480V operation as shown in Fi...
Page 32 - CAUTION - REFUELING THE GENERATOR
PAGE 32 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— PRE-SETUP Figure 29. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the specified amount of ...
Page 39 - DCA-400SSV— GENERATOR SHUT-DOWN PROCEDURES; WARNING - SHUTTING DOWN THE GENERATOR
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 39 1 Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN , GFCI and LOAD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed switch (Figure 55) in ...
Page 40 - DCA-400SSV— MAINTENANCE; (Refer to the Engine Instruction
PAGE 40 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— MAINTENANCE General Inspection Prior to each use, the generator should be cleaned andinspected for deficiencies. Check for loose, missing ordamaged nuts, bolts or other fasteners. Also check for fuel,oil, and coolant l...
Page 44 - DCA-400SSV— TRAILER MAINTENANCE; Trailer Maintenance
PAGE 44 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— TRAILER MAINTENANCE 7. Coupler - Type of hitch used on the trailer for towing. 8. Tire Size - Indicates the diameter of the tire in inches ( 1 0 , 1 2 , 1 4 , e t c . ) , a n d t h e w i d t h i n m i l l i m e t e r s...
Page 46 - attempt to repair or modify a wheel.; CAUTION - REPAIRING TRAILER WHEELS; wear safety glasses when; CAUTION - EYESIGHT HAZARD
PAGE 46 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areprope...
Page 47 - NEVER; use an pneumatic air; Figure 64. Wheel Lug Nuts; Lug Nut Torque Requirements; After first road use, retorque all lug nuts in sequence.
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 47 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 64. Wheel Lug Nuts Tightening Sequence DCA-400SSV— TRAILER MAINTENANCE NOTE Lug Nut Torque Requirements It is extremely important to apply and maintain proper whee...
Page 48 - DCA-400SSV— TRAILER WIRING DIAGRAM; Figure 65. Trailer/Towing Vehicle Wiring Diagram
PAGE 48 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— TRAILER WIRING DIAGRAM Figure 65. Trailer/Towing Vehicle Wiring Diagram
Page 49 - DCA-400SSV— GENERATOR WIRING DIAGRAM; Figure 66. Generator Wiring Diagram
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 49 1 DCA-400SSV— GENERATOR WIRING DIAGRAM Figure 66. Generator Wiring Diagram
Page 56 - DCA-400SSV— EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 56 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— EXPLANATION OF CODE IN REMARKS COLUMN NOTE When ordering a part that has morethan one item number listed, checkthe remarks column for help indetermining the proper part to order. QTY. Column Numbers Used - Item quantit...
Page 57 - DCA-400SSV— SUGGESTED SPARE PARTS; DCA-400SSVWHISPER WATTGENRATOR
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 57 1 DCA-400SSV— SUGGESTED SPARE PARTS DCA-400SSVWHISPER WATTGENRATOR W/VOLVO PENTA TAD1241GE DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 1 ......... V3827266 ........... HOSE, RADIATOR UPPER 1 ......... V3827265 ........... HOSE...
Page 62 - ENGINE OPERATING PANEL ASSY.
PAGE 62 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
Page 68 - ENGINE AND RADIATOR ASSY.
PAGE 68 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.
Page 72 - OUTPUT TERMINAL ASSY.
PAGE 72 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. THE SERIAL NUMBER MAY BE REQUIRED. ADD THE FOLLOWING DIGITS AFTER THE PARTNUMBER WHEN ORDERING ANY PAINTED PANEL TOINDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2 - W H I T E 6-CA...
Page 92 - NAMEPLATE AND DECALS ASSY.
PAGE 92 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) DCA-400SSV— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY.
Page 93 - CONTROL BOX GROUP
DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 93 1 DCA-400SSV— NAMEPLATE AND DECALS ASSY. NAME PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1-1 C3551002303 DECAL; HANDLING PROCEDURES ....................................... 1 ..... C35100230 1-2 C9522100003 DECAL; CAUTION .......
Page 96 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 96 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point ...
