Page 3 - To find the latest revision of this; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; MQ POWER CORPORATE OFFICE
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 3 1 © COPYRIGHT 2005, MULTIQUIP INC. MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used,reproduced, or altered without written permission. All other trade...
Page 4 - TABLE OF CONTENTS; S p e c i f i c a t i o n a n d p a r t; NOTE
PAGE 4 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) TABLE OF CONTENTS MQ POWER DCA-25SSIU2 (50 HZ) MQ POWER DCA-25SSIU2 (50 HZ) MQ POWER DCA-25SSIU2 (50 HZ) MQ POWER DCA-25SSIU2 (50 HZ) MQ POWER DCA-25SSIU2 (50 HZ) WHISPER WHISPER WHISPER WHISPER WHISPERW W W W WA A A A ATT...
Page 5 - Direct TOLL-FREE access
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 5 1 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ❒...
Page 6 - ri; il; li; ti; ll
PAGE 6 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— SPECIFICATIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M 2 U I S S 5 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a li t n e v fl e s , ...
Page 9 - CAUTION - ACCIDENTAL STARTING
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 9 1 DCA-25SSIU2 (50 HZ) — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not inuse. ALWAYS wear approved respiratory protection. ALWAYS wea...
Page 11 - DANGER - ELECTROCUTION HAZARDS
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 11 1 DCA-25SSIU2 (50 HZ)— RULES FOR SAFE OPERATION POWER CORD (POWER ON) WET HANDS During operation of this generator, thereexists the possibility of electrocution, electrical shock or burn, which can cause severe bodily har...
Page 13 - CAUTION - FOLLOW TOWING REGULATIONS
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 13 1 Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ■ ALWAYS know the location of the nearest and first aid kit. ■ ALWAYS know the location of the nearest phone or keep a phone on the job site, in c...
Page 14 - Figure 2. Generator Decals
PAGE 14 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) The DCA-25SSIU2 (50 HZ)generator is equipped with a number of safety decals (Figures 2 & 3). These decals areprovided for operator safety and maintenance information. The illustration below and on the preceding page s...
Page 16 - Figure 4. Typical Generator Grounding Application
PAGE 16 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) Figure 4. Typical Generator Grounding Application DCA-25SSIU2 (50 HZ)— INSTALLATION
Page 17 - CAUTION - EXHAUST HAZARD
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install th...
Page 19 - Figure 5. Major Components
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 19 1 DCA-25SSIU2 (50 HZ)— MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T I N O I T P I R C S E D 1 y l b m e s s A l e n a P l a n i m r e T t u p t u O ...
Page 25 - DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 25 1 DCA-25SSIU2 (50 HZ)— LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfactorily supplied...
Page 26 - CAUTION - CHANGING VOLTAGES
PAGE 26 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) Voltage Selector Switch The voltage selector switch (Figure 16) is located above the output terminal panel’s Hard Wire Hook-up Panel . It has been provided for ease of voltage selection. Voltage Selector Switch Locking Bu...
Page 30 - CAUTION - REFUELING THE GENERATOR
PAGE 30 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— PRE-SETUP Figure 31. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the sp...
Page 36 - SHUTDOWN
PAGE 36 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) NORMAL SHUT-DOWN To shutdown the generator, use the following procedure: 1. Switch the MAIN , AUX and GFCI circuit breakers (Figure 53) to the “ OFF ” position (no load). Figure 53. Main, AUX. and GFCI Circuit Breakers (O...
Page 38 - WARNING - BURN HAZARDS
PAGE 38 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— MAINTENANCE Allow engine to cool when flushing out radiator. Flushing the radiator while hotcould cause serious burns from water o r steam. WARNING - BURN HAZARDS Generator Storage For longe term stor...
Page 41 - CAUTION - REPAIRING TRAILER WHEELS; wear safety glasses when; CAUTION - EYESIGHT HAZARD
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 41 1 DCA-25SSIU2 (50 HZ)— TRAILER MAINTENANCE Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels ...
Page 42 - After first road use, retorque all lug nuts in sequence.; NEVER; use an pneumatic air; Figure 58. Wheel Lug Nuts
PAGE 42 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheelmounting torque on the trailer. Be sure to use only thefasteners matched to the cone angle o...
Page 43 - Figure 59. Trailer/Towing Vehicle Wiring Diagram
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 43 1 Figure 59. Trailer/Towing Vehicle Wiring Diagram DCA-25SSIU2 (50 HZ)— TRAILER WIRING DIAGRAM
Page 44 - Figure 60. Generator Wiring Diagram
PAGE 44 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— GENERATOR WIRING DIAGRAM Figure 60. Generator Wiring Diagram
Page 45 - Figure 61. Engine Wiring Diagram
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 45 1 DCA-25SSIU2 (50 HZ)— ENGINE WIRING DIAGRAM Figure 61. Engine Wiring Diagram
Page 49 - NOTE PAGE
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 49 1 NOTE PAGE
Page 50 - EXPLANATION OF CODE IN REMARKS COLUMN; How to read the marks and remarks used in this parts book.; All parts with same symbol in the number column,
PAGE 50 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a ...
Page 51 - Description
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 51 1 DCA-25SSIU2 (50 HZ)— SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listmay supercede/replace the P/N shown in the textpages of this book. NOTE DCA-25SSIU2 (50 HZ) ULTRA-SILENT GENRATOR W/ISUZU AA-4LE2 ...
Page 57 - PART NAME
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 57 1 CONTROL BOX ASSY.(CONT.) NO. PART NO. PART NAME QTY. REMARKS 31 0601808985 AC AMMETER, ACF-6 0~50A/100A:5A 1 32 0601801040 CHANGE-OVER SWITCH, AMMETER, SL-2 AS 1 33 0601806859 AC VOLTMETER, SCF-6, 0~600V 1 34 0601801041...
Page 58 - ENGINE OPERATING PANNEL ASSY.
PAGE 58 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANNEL ASSY.
Page 64 - OUTPUT TERMINAL ASSY.
PAGE 64 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. THE SERIAL NUMBER MAY BE REQUIRED. ADD THE FOLLOWING DIGITS AFTER THE PARTNUMBER WHEN ORDERING ANY PAINTED PANEL TOINDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK ...
Page 78 - NAMEPLATE AND DECALS ASSY.
PAGE 78 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) DCA-25SSIU2 (50 HZ)— NAMEPLATE AND DECALS NAMEPLATE AND DECALS ASSY.
Page 79 - STRIPE
DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) — PAGE 79 1 DCA-25SSIU2 (50 HZ)— NAMEPLATE AND DECALS NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M1550000104 DECAL; NOTE .................................................................. 1 ............. M1500...
Page 80 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 80 — DCA-25SSIU2 (50 HZ)— OPERATION AND PARTS MANUAL — REV. #0 (03/11/05) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O....
Page 82 - Your Local Dealer is:
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Your Local Dealer is: MQ POWER A Division of Multiquip Inc.POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-632-2656E-mail: [email protected]: www.mqpower.com Manufactured for Multiquip Inc. b y DENYO CO., LTD, ...