Page 2 - Table of Contents
PAGE 2 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Table of Contents
Page 3 - HERE'S HOW TO GET HELP
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046 WARR...
Page 4 - TABLE OF CONTENTS; NOTE; Specification and part
PAGE 4 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) TABLE OF CONTENTS Here's How To Get Help ........................................... 3Table Of Contents .................................................... 4Parts Ordering Procedures ...................................... 5Rules ...
Page 5 - PARTS ORDERING PROCEDURES; UPS; Earn Extra Discounts when; to our Parts Department!; Extra Fax Discount
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 5 PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Service at one-half of actual freight cost No oth...
Page 6 - RULES FOR SAFE OPERATION; GENERAL SAFETY; C A U T I O N
PAGE 6 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaustmanifold, muffler or cylinder. Allowthese parts to cool before servicingengine or generator. ■ The engine of this generator requires an adequate freeflow of cooling air. Never ...
Page 7 - Radiator
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 7 RULES FOR SAFE OPERATION ■ DO NOT touch output terminals during operation. This isextremely dangerous when your hands are wet. Always stop the machine when contact with the output terminalsis required. C A U T I O N : ■ Backfeed ...
Page 8 - clothing or skin, rinse skin or clothing
PAGE 8 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) ■ NEVER Run engine without an air filter. Severe enginedamage may occur. ■ Always service air cleaner frequently to prevent carburetormalfunction. ■ Always disconnect the battery before performing serviceon the generator. ■ Always...
Page 10 - DCA-150SSKII — TOWING; Towing Safety Precautions
PAGE 10 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — TOWING Figure 1. Generator with Trailer To reduce the possibility of an accident while transportingthe generator on public roads, always make sure that thetrailer that supports the generator and the towing vehiclea...
Page 11 - DCA-150SSKII — TRAILER-SAFETY GUIDELINES
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 11 Explanation of Chart:This section is intended to provide the user with trailer ser-vice and maintenance information. The service and main-tenance guidelines referenced in this section apply a widerange of trailers. Remember peri...
Page 14 - DCA-150SSKII — TRAILER BRAKING SYSTEM; Electric Brake Adjustment
PAGE 14 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — TRAILER BRAKING SYSTEM BrakesIf your trailer has a braking system, the brakes should beinspected the first 200 miles of operation. This will allowthe brake shoes and drums to seat properly. After the first200 mile ...
Page 16 - DCA-150SSKII — TRAILER TIRES & SUSPENSION
PAGE 16 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Tires/Wheels/Lug NutsTires and wheels are a ver y impor tant and cr iticalcomponents of the trailer. When specifying or replacingthe trailer wheels it is impor tant the wheels, tires, and axleare properly matched. CAUTION: DO NOT...
Page 17 - After first road use, retorque all lug nuts in sequence.; DCA-150SSKII — TRAILER TIRES & SUSPENSION
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 17 s t n e m e ri u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e tI ). s b L -. t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2 / 1 ...
Page 18 - DCA-150SSKII — TRAILER WIRING DIAGRAMS
PAGE 18 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) NOTE:LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-150SSKII — TRAILER WIRING DIAGRAMS Table of Contents
Page 19 - DCA-150SSKII — TRAILER-BRAKE TROUBLESHOOTING
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 19 g n it o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o it u l o S s e k a r B t n e tt i m r e t n I r o s e k a r B o N ? s e ri w n e k o r b r o s ti u c ri c n e p o ...
Page 20 - DCA-150SSKII — TRAILER-BRAKE TROUBLESHOOTING
PAGE 20 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) g n i t o o h s e l b u o r T e k a r B c il u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N ? d e k n i k r o n e k o r b e n il e k a r B . e c a l p e r r o ri a p e R o t ll u...
Page 21 - Machine Safety Decals; DCA-150SSKII — OPERATION AND SAFETY DECALS
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 21 Machine Safety Decals The DCA-150SSKII generator is equipped with a number of safety decals. These decals are provided for operatorsafety and maintenance information. The illustration below and on the preceding page shows these ...
Page 23 - DCA-150SSKII — SPECIFICATIONS
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 23 DCA-150SSKII — SPECIFICATIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o M I I K S S 0 5 1 - A C D e p y T e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d ...
Page 24 - DCA-150SSKII — GENERAL INFORMATION
PAGE 24 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Engine The DCA-150SSKII is powered by a 4-cycle water cooled,turbocharged KOMATSU Model S6D108E-2 diesel engine. This engine is designed to meet every performancerequirement for the generator. Reference Table 1, page 13for engine...
Page 25 - NOTE PAGE
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 25 NOTE PAGE
Page 26 - DCA-150SSKII — MAJOR COMPONENTS
PAGE 26 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — MAJOR COMPONENTS Figure 6. Major Components Table of Contents
Page 28 - DCA-150SSKII — CONTROL PANEL
PAGE 28 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — CONTROL PANEL Figure 8. Control Panel Table of Contents
Page 29 - During
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 29 DCA-150SSKII — CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-150SSKII " Control Panel "(Figure 8). 1. Frequency Meter – Indicates the output frequency inhertz (Hz). Normally 60 Hz ±1 H...
Page 30 - DCA-150SSKII — ENGINE OPERATING PANEL
PAGE 30 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel Table of Contents
Page 31 - Fuel Gauge - Indicates amount of diesel fuel available.; DCA150SSKII — ENGINE OPERATING PANEL
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 31 The definitions below describe the controls and functions ofthe DCA-150SSKII " Engine Operating Panel "(Figure 10). 1. Tachometer – Indicates engine speed in RPM’s for 60Hz operation. This meter should indicate 1800 RPM’...
Page 32 - DCA-150SSKII — OUTPUT TERMINAL PANEL OVERVIEW
PAGE 32 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Circuit Breakers To protect the generator from an overload, a 3-pole, 400 amp,main circuit breaker is provided to protect the UNV outputterminals from overload. In addition two single-pole, 20 ampGFCI circuit breakers are provide...
Page 36 - V Hard Wire Hookup
PAGE 36 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120volts, will provide three legs available with 333.3 amps eachon three different circuits. (See Figure 21 below.) The voltageselector switch must ...
Page 40 - Outdoor Installation; be routed to a ventilated area.; Indoor Installation; Generator Grounding; DCA-150SSKII — INSTALLATION
PAGE 40 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Outdoor Installation Install the generator in a location where it will not be exposedto rain or sunshine. Make sure that the generator is on securelevel ground so it cannot slide or shift around. Also installthe generator so the ...
Page 43 - Fill the fuel tank with clean and fresh; If diesel spillage occurs, wipe up the; Coolant
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hole, ve...
Page 46 - DCA-150SSKII — LOAD APPLICATION; Single Phase Load; I f w a t t a g e i s n o t g i v e n o n t h e
PAGE 46 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for opera...
Page 47 - BATTER
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 47 W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick. 2. When there is not ...
Page 48 - When starting the generator in COLD weather conditions,; increase the engine speed to high.
PAGE 48 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) 4. Close all engine enclosure doors (Figure 45). Figure 45. Engine Enclosure Doors Figure 48. Off/Manual/Auto Switch (Manual) 7. After engine starts, verify that the "Engine Running" status LED (Figure 49) on the Micropro...
Page 49 - the 60 cycle output frequency in HERTZ.; of the engine. Under normal; Figure 55. Voltage Adjust Control Knob
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 49 Figure 59. Engine Tachometer DCA-150SSKII — GENERATOR START-UP PROCEDURE (MANUAL) 11. The generator's frequency meter (Figure 53) displays the 60 cycle output frequency in HERTZ. Figure 54. Voltage Meter (Volts) 12. The generato...
Page 50 - injury or death
PAGE 50 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) Before connecting this generator to anybuilding’s electrical system, a licensedelectrician must install an isolation(transfer) switch. Serious injury or death may result without this transfer switch. C A U T I O N : Starting the ...
Page 51 - DCA-150SSKII — GENERATOR SHUT-DOWN PROCEDURE
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 51 DCA-150SSKII — GENERATOR SHUT-DOWN PROCEDURE Figure 65. Off/Manual Auto Switch (OFF) Engine ShutdownTo shut-down the generator use the following procedure: 1. Place both the MAIN, GFCI and LOAD circuit breakers to the "OFF p...
Page 52 - DCA-150SSKII — MAINTENANCE; Drain the fuel tank completely.; Run the engine until the fuel completely consumed.; Stop the engine at the compression point.
PAGE 52 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water. Removedust or water in the strainer cap and wash it in diesel. Securelyfasten the fuel strainer cap so that fuel will not...
Page 58 - Items Found In the “Remarks” Column; Items Found In the “Items Number” Column; EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 58 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) NOTE If more than one of the same reference number islisted, the last one listed indicates newest (or latest)part available. How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Num...
Page 59 - Description; DCA-150SSKII — SUGGESTED SPARE PARTS
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 59 DCA-150SSKII W/KOMATSU S6D108E-2 ENGINE 1 to 5 Units Qty. P/N Description 1 ......... 0601807346 ......... CIRCUIT BREAKER1 ......... 0601840073 ......... RHEOSTAT (VOLTAGE REGULAR)1 ......... 0601840121 ......... KNOB FOR RHEOS...
Page 61 - Generator
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 61 DCA-150SSKII— GENERATOR ASSY. GENERATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 8151000312 ROTOR ASSY ................................ 1 .......... INCLUDE ITEMS W/* 1-1* FIELD ASSY 1 1-2* 8131070013 FAN 1 1-3* 012010030 HEX...
Page 63 - Control Box
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 63 DCA-150SSKII — CONTROL BOX ASSY. CONTROL BOX ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0214001202 CONTROL BOX 1 2 0601801148 CURRENT TRANSFORMER ........ 2 ........ CT-3.5MR300/SA 3 0027104010 MACHINE SCREW 4 4 0601820851 OVE...
Page 67 - Engine and Radiator
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 67 DCA-150SSKII— ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0924200084 ENGINE .......................................... 1 ...... KOMATSU S6D 108E - 2 INCLUDE ITEMS W/* 1-1* 60018...
Page 70 - DCA-150SSKII — ENGINE OPERATING PANEL ASSY.; ENGINE OPERATING PANEL ASSY.
PAGE 70 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. Table of Contents
Page 71 - PART NAME; Engine Operating Panel
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 71 DCA-150SSKII — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0352100803 OPERATING PANEL 1 2 0017106016 HEX HEAD BOLT 4 3 0207006000 HEX NUT 1 4 0602120558 METER PANEL ASS’Y .......
Page 72 - ENGINE OPERATING PANEL ASSY.
PAGE 72 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. Table of Contents
Page 75 - Battery
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 75 DCA-150SSKII — BATTERY ASSY. BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0168511551 BATTERY ....................................... 2 ...... 115F51 2 0805000804 BATTERY SHEET 2 3 0805000904 BATTERY BAND 2 4 0805002904 BA...
Page 77 - Muffler
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 77 DCA-150SSKII — MUFFLER ASSY. MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0331100302 MUFFLER 1 2 0017110025 HEX HEAD BOLT 4 3 C0334000003 EXHAUST PIPE 1 4 6150115751 GASKET ........................................ 1 .......
Page 79 - Fuel Tank
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 79 DCA-150SSKII — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0364001003 FUEL TANK .................................... 1 ...... INCLUDE ITEMS W/* 1-1* 0605505030 CAP FUEL TANK ..............................
Page 81 - Enclosure
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 81 DCA-150SSKII — ENCLOSURE ASSY. ENCLOSURE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 C0414001602 BASE 1 2 C0414100004 FLOOR PANEL 1 3 011008020 HEX, HEAD BOLT ......................... 10 ..... REPLACES 0017108020 4 C0424001502 ...
Page 85 - Rubber Seals
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 85 DCA-150SSKII — RUBBER SEALS ASSY. RUBBER SEALS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0228901080 RUBBER SEAL 6 2 0228900840 RUBBER SEAL 4 3 0228900730 RUBBER SEAL 2 4 0228901080 RUBBER SEAL 4 5 0229201200 RUBBER SEAL 4 6 02...
Page 86 - DCA-150SSKII — NAME PLATE AND DECALS; NAME PLATE AND DECALS
PAGE 86 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) DCA-150SSKII — NAME PLATE AND DECALS NAME PLATE AND DECALS Table of Contents
Page 87 - CONTROL BOX GROUP; Decals
DCA-150SSKII — PARTS AND OPERATION MANUAL— REV. #1 (05/08/01) — PAGE 87 DCA-150SSKII — NAME PLATE AND DECALS NAME PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1-1 0840624904 DECAL; OPERATING PROCEDURE .................. 1 ............ S-3035 CONTROL BOX GROUP 2-1 0800520100 PLATE; ON - OFF .........
Page 90 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 90 —DCA-150SSKII— PARTS AND OPERATION MANUAL — REV. #2 (05/08/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibility...
Page 92 - PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL Manufactured for Multiquip Inc. by DENYO, MANUFACTURING, CO., USA MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchest...
