Page 2 - Table of Contents
PAGE 2 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) Table of Contents
Page 3 - HERE'S HOW TO GET HELP
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046...
Page 4 - TABLE OF CONTENTS; NOTE; Specification and part number
PAGE 4 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) TABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . Here's How To Get Help ............................................... 3Table Of Contents ............................................
Page 5 - PARTS ORDERING PROCEDURES; UPS; Earn Extra Discounts when; to our Parts Department!; Extra Fax Discount
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 5 PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Service at one-half of actual freight cost N...
Page 6 - RULES FOR SAFE OPERATION; GENERAL SAFETY; C A U T I O N; NEVER operate the generator in an
PAGE 6 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaustmanifold, muffler or cylinder. Allowthese parts to cool before servicingengine or generator. ■ The engine of this generator requires an adequate freeflow of cooling air....
Page 7 - Radiator; Always stop the machine when; contact with the output terminals is required.
DCA-100SSJU — PARTS AND OPERATION MANUAL(STD)— REV. #2 (05/03/01) — PAGE 7 RULES FOR SAFE OPERATION C A U T I O N : ■ Backfeed to a utility system can cause electrocutionand.or property damage. Do not connect to anybuilding's electrical system except through an approveddevice or after building main ...
Page 8 - John Deere Engine Owner's Manual for; clothing or skin, rinse skin or clothing
PAGE 8 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe enginedamage may occur. ■ Always service air cleaner frequently to prevent carburetormalfunction. ■ Always disconnect the battery before performing serv...
Page 10 - Towing Safety Precautions; DCA-100SSJU — TOWING RULES FOR SAFE OPERATION; DO NOT transport generator with fuel in tank.
PAGE 10 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) To reduce the possibility of an accident while transporting the generator on public roads, alwaysmake sure the trailer (Figure 1) that supports the generatorand the towing vehicle are in good operating condition andboth un...
Page 11 - DCA-100SSJU — TRAILER-SAFETY GUIDELINES
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 11 Explanation of Chart:This section is intended to provide the user with trailer ser-vice and maintenance information. The service and main-tenance guidelines referenced in this section apply a widerange of trailers. Remember...
Page 14 - DCA-100SSJU — TRAILER BRAKING SYSTEM; Electric Brake Adjustment
PAGE 14 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — TRAILER BRAKING SYSTEM BrakesIf your trailer has a braking system, the brakes should beinspected the first 200 miles of operation. This will allowthe brake shoes and drums to seat properly. After the first200...
Page 16 - DCA-100SSJU — TRAILER TIRES & SUSPENSION
PAGE 16 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) Tires/Wheels/Lug NutsTires and wheels are a ver y impor tant and cr iticalcomponents of the trailer. When specifying or replacingthe trailer wheels it is important the wheels, tires, and axleare properly matched. CAUTION: ...
Page 17 - After first road use, retorque all lug nuts in sequence.
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 17 s t n e m e ri u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e tI ). s b L -. t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2...
Page 18 - DCA-100SSJU — TRAILER WIRING DIAGRAMS
PAGE 18 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) NOTE:LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-100SSJU — TRAILER WIRING DIAGRAMS Table of Contents
Page 19 - DCA-100SSJU — TRAILER-BRAKE TROUBLESHOOTING
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 19 g n it o o h s e l b u o r T e k a r B c ir t c e l E . 5 e l b a T S YMPTOM P OSSIBLE C AUSE S OLUTION NO BRAKES OR INTERMITTENT BRAKES ANY OPEN CIRCUITS OR BROKEN WIRES ? FIND AND CORRECT . ANY SHORT CIRCUITS ? FIND AND C...
Page 21 - DCA-100SSJU — GENERATOR DECALS
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 21 DCA-100SSJU — GENERATOR DECALS The DCA -100SSJU generator is equipped with a number of safety decals. These decals are provided for operator safetyand maintenance information. The illustration below and on the preceding pag...
Page 23 - DCA-100SSJU — SPECIFICATIONS; ifi
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 23 DCA-100SSJU — SPECIFICATIONS s n o it a c ifi c e p S . 7 e lb a T s n o it a c ifi c e p S r o t a r e n e G l e d o M U J S S 0 0 1 - A C D e p y T g n ir a e b e l g n is f o o r p p ir d , d e t a lit n e v fl e s , d l...
Page 24 - DCA-100SSJU — GENERAL INFORMATION
PAGE 24 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — GENERAL INFORMATION DCA-100SSJU FAMILIARIZATION Generator The MQ Power Model DCA-100SSJU is a 80 kW generator that is designed as a high quality portable (requires a trailerfor transpor t) power source for te...
Page 25 - DCA-100SSJU — MAJOR COMPONENTS
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 25 DCA-100SSJU — MAJOR COMPONENTS Figure 6. Major Components Table of Contents
Page 27 - NOTE PAGE
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 27 NOTE PAGE
Page 28 - DCA-100SSJU — CONTROL PANEL
PAGE 28 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — CONTROL PANEL Figure 8. Control Panel Table of Contents
Page 33 - I f; manual position, the generator will star t; F. T h e e n g i n e; F. Engine Running – Indicates that engine is running; at a safe operating speed.
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 33 The definitions below describe the controls and functions ofthe DCA-100SSJU " Engine Operating Panel " (Figure 10). 1. Panel light - Normally used in dark places or at night.When activated, panel will luminate. When...
Page 34 - DCA-100SSJU — OUTPUT TERMINAL PANEL OVERVIEW
PAGE 34 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) Circuit Breakers To protect the generator from an overload, a 3-pole, 250 amp,main circuit breaker is provided to protect the UNV outputterminals from overload. In addition two single-pole, 20 ampGFCI circuit breakers are ...
Page 38 - V Hard Wire Hookup
PAGE 38 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120volts, will provide three legs available with 222.2 amps eachon three different circuits. (See Figure 23 below.) The voltageselector switc...
Page 42 - Generator Grounding; DCA-100SSJU — INSTALLATION
PAGE 42 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) Outdoor Installation Install the generator in a location where it will not be exposedto rain or sunshine. Make sure the generator is on securelevel ground so it cannot slide or shift around. Also installthe generator so th...
Page 45 - Fill the fuel tank with clean and fresh; Coolant; li
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 45 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hol...
Page 47 - When connecting battery do the following:; DO NOT connect the batter y cables to the batter y; terminals when the
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 47 DCA-100SSJU — PRE-SETUP Battery Cable InstallationALWAYS be sure the battery cables (Figure 43) are properlyconnected to the battery terminals as shown below. TheRED cable is connected to the positive terminal of the batter...
Page 48 - DCA-100SSJU — LOAD APPLICATION; Single Phase Load; I f w a t t a g e i s n o t g i v e n o n t h e
PAGE 48 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for...
Page 49 - DCA-100SSJU — GENERATOR START-UP PROCEDURE; BATTER
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 49 W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick. 2. When there is...
Page 51 - Turn the MAIN, GFCI and LOAD circuit breakers to; the 60 cycle output frequency in HERTZ.; of the engine. Under normal
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 51 Figure 58. Voltage Adjust Control Knob Figure 62. Engine Tachometer DCA-100SSJU — GENERATOR START-UP PROCEDURE (MANUAL) 18. The tachometer (Figure 62) will indicate the speed of the engine when the generator is operating. U...
Page 52 - injury or death
PAGE 52 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — GENERATOR START-UP PROCEDURE (AUTO) Before connecting this generator to anybuilding’s electrical system, a licensedelectrician must install an isolation(transfer) switch. Serious injury or death may result wi...
Page 53 - DCA-100SSJU — GENERATOR SHUTDOWN PROCEDURE; If the engine is equipped with the engine throttle lever,
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 53 ENGINE SHUTDOWNTo shutdown the generator, use the following procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 66) to the “OFF” position. 2. Set the engine speed switch (Figure 67) to the idle (low) ...
Page 54 - DCA-100SSJU — MAINTENANCE; Drain the fuel tank completely.
PAGE 54 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) DCA-100SSJU — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water. Removedust or water in the strainer cap and wash it in diesel. Securelyfasten the fuel strainer cap so that fuel wi...
Page 60 - All parts with same symbol in the number column,; EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 60 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used. Model Number-Wh...
Page 61 - DCA-100SSJU — SUGGESTED SPARE PARTS; Description
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 61 DCA-100SSJU W/JOHN DEERE 6068TF150 DIESEL ENGINE1 TO 3 UNITS DCA-100SSJU — SUGGESTED SPARE PARTS NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. Qty. P...
Page 63 - Generator
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 63 1 C0110000220 ROTOR ASSY. 1 1-1 FIELD ASSY 1 1-2 8101070033 FAN 1 1-3 8101611014 COUPLING DISK 5 1-4 8101015003 BALANCING PLATE 1 1-5 0012110030 HEX. HEAD BOLT 8 1-6 0042510000 LOCK WASHER 8 1-7 8101026013 SET PLATE, RECTIF...
Page 65 - Control Box
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 65 NO. PART NO. ITEM QTY. REMARKS M3246700404 WIRE HARNESS, GENERATOR 1 1 M3213000202 CONTROL BOX ........................................... 1 ......... S/N7400001 TO 7400033 M3213000212 CONTROL BOX .............................
Page 68 - ENGINE AND RADIATOR ASSY.
PAGE 68 — DCA-100SSJU — PARTS AND OPERATION MANUAL(STD) — REV. #2 (05/03/01) DCA-100SSJU ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. Table of Contents
Page 69 - ITEM; Engine and Radiator
DCA-100SSJU — PARTS AND OPERATION MANUAL(STD)— REV. #2 (05/03/01) — PAGE 69 1 M3923200014 ENGINE .......................................... 1 ........... JOHN DEERE 6068TF S/N7400001 TO 7400356 M3925200004 ENGINE .......................................... 1 ........... JOHN DEERE 6068TF150 S/N740035...
Page 72 - ENGINE OPERATING PANEL ASSY.
PAGE 72 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) S/N 700001 TO 7400295 S/N 7400296~ ENGINE OPERATING PANEL ASSY. DCA-100SSJU --- ENGINE OPERATING PANEL ASSY. Table of Contents
Page 73 - Engine Operating Panel
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 73 M3357200002 WIRE HARNESS, ENGINE ................... 1 ........... S/N7400001 TO 7400175 M3357200012 WIRE HARNESS, ENGINE ................... 1 ........... S/N7400176 TO 7400295 M3359200302 WIRE HARNESS, ENGINE ...............
Page 74 - OUTPUT TERMINAL ASSY.
PAGE 74 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) OUTPUT TERMINAL ASSY. DCA-100SSJU --- OUTPUT TERMINAL ASSY. Table of Contents
Page 75 - Output Terminal
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 75 NO. PART NO. ITEM QTY REMARKS 1 M3230700003 TERMINAL PANEL 1 2 M9220100304 OUTPUT TERMINAL BOLT 5 3 0801830804 TIE BOLT ........................................................ 5 ......... REPLACES M9220100404 4 0039316000 ...
Page 77 - Battery
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 77 NO. PART NO. ITEM QTY. REMARKS 1 0602220196 BATTERY ........................................ 1 ........... 4D-2 2 M9310500404 BATTERY SHEET 1 3 M9103000504 BATTERY BAND 1 4 0602220921 BATTERY BOLT SET 2 5 0040006000 LOCK WA...
Page 79 - EXHAUST PIPE; Muffler
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 79 NO. PART NO. ITEM QTY. REMARKS 1 M3330100002 MUFFLER .......................................... 1 ....... S/N85000002 TO 74000053 0602300167 MUFFLER .......................................... 1 ....... 27299N S/N74000054~ 2...
Page 81 - Fuel Tank
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 81 NO. PART NO. ITEM QTY. REMARKS 1 M3363000202 FUEL TANK 1-1 0605505070 CAP, FUEL TANK 1 2 M3363200204 TANK BAND 2 3 M9310500104 SUPPORTER SHEET 4 4 011008020 HEX. HEAD BOLT .............................. 2 ....... REPLACES 0...
Page 83 - Enclosure
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 83 NO. PART NO. ITEM QTY. REMARKS 1 M3413000202 BASE ............................................... 1 ......... S/7400001 TO 7400205 M3413000212 BASE ............................................... 1 ......... S/N7400206 TO 7...
Page 85 - View
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 85 31 M3453200112 SPLASHER PANEL ......................... 1 ......... REPLACES M3453200102 S/N7400001 TO 7400026 M3453200112 SPLASHER PANEL ......................... 1 ......... S/N7400027 TO 7400205 M3453200122 SPLASHER PANE...
Page 87 - Rubber Seal
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 87 NO. PART NO. ITEM QTY. REMARKS 1 0228900890 RUBBER SEAL 3 2 0229200810 RUBBER SEAL 1 3 0228901020 RUBBER SEAL 2 4 0228900990 RUBBER SEAL 4 5 0228900955 RUBBER SEAL 4 6 0228900470 RUBBER SEAL 2 7 0229201100 RUBBER SEAL 4 8 0...
Page 89 - STRIPE; Decal
DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 89 NO. PART NO. ITEM QTY. REMARKS 1 M1550000204 DECAL; NOTE ...................................................... 1 ......... M15000020 2 M1550000703 DECAL; AUXILIARY OUTPUT ............................. 1 ......... M15000070...
Page 90 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 90 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s respons...
Page 92 - PARTS AND OPERATION MANUAL
© COPYRIGHT 2001, MUL TIQUIP INC . PARTS AND OPERATION MANUAL MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877310-537-3700 SERVICE DEPARTMENT: 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E - m a i l : m q @ m u l t i q u...
