Page 3 - DIAMOND SHIELD; CONTENTS
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 3 INTRODUCTION ................................................................................................................................ 5 Model Dimensions and Weight Specifiations .............................
Page 5 - PRODUCT SAFETY NOTICE; HD; INTRODUCTION
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 5 This service manual includes: 1. Assembly and disassembly instructions for the front and rear cabinet components.2. Servicing of the Lenticular Screen and Fresnel Lens.3. Servicing down to major components, chass...
Page 6 - SAFETY PRECAUTIONS; Leakage current check; . Any resistance below this value indicates an
Page 6 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 SAFETY PRECAUTIONS NOTICE: Observe all cautions and safety related notes located inside the receiver cabinet and on thereceiver chassis. WARNING: 1. Operation of this receiver outside the cabinet or with the cove...
Page 7 - SPEAKER GRILLE & BEZEL Removal; Pull the SPEAKER-GRILLE away from the cabinet to remove.; CABINET FRONT DISASSEMBLY; CARD READER Removal; Pull the Card Reader from the cabinet.
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 7 SPEAKER GRILLE & BEZEL Removal 1) Pull the SPEAKER-GRILLE away from the cabinet to remove. 2) Pull the BEZEL from the cabinet. SCREEN-ASSY Removal 1) Remove 10 screws (a) from the upper cabinet rear cover (3 ...
Page 8 - FRONT PANEL CAPS Removal; Pull the FRONT PANEL CAPS from the unit.; TOP TRIM and FRONT ESCUTCHEON Removal; Pull off the
Page 8 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 WD-62827 Front Disassembly FRONT PANEL CAPS Removal Pull the FRONT PANEL CAPS from the unit. TOP TRIM and FRONT ESCUTCHEON Removal 1) Remove screw (a) to remove the TOPTRIM. 2) Pull off the FRONT-ESCUTCHEONS.
Page 9 - BEZEL and Card Reader/Contol Assy. Removal
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 9 SIDE-TRIM Removal 1) Remove screws (a) and (b) on eachside of the unit. 2) Pull off the SIDE-TRIM on each side. BEZEL and Card Reader/Contol Assy. Removal 1) Remove screws (c) to remove the BEZEL. 2) Remove screw...
Page 10 - SCREEN ASSY Removal; Remove screws (e) from the top and sides of the upper rear cover.
Page 10 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 SCREEN ASSY Removal 1) Remove screws (e) from the top and sides of the upper rear cover. 2) Remove screws (d) from the bottom of the SCREEN ASSY. 3) Lift the SCREEN ASSY up slightly and pull away from the cabine...
Page 12 - TOP, BOTTOM and SIDES TRIM Removal; Remove screws (d) on both sides to remove the Side Trim
Page 12 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 TOP, BOTTOM and SIDES TRIM Removal 1) Remove screws (b) to remove the Top Trim. 2) Remove screws (c) to remove the Bottom Trim. 3) Remove screws (d) on both sides to remove the Side Trim WD-62927 Front Disassemb...
Page 13 - FRONT BEZEL Removal
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 13 FRONT BEZEL Removal 1) Remove screws (e) from the FRONT-BEZEL. 2) Pull the FRONT-BEZEL from the cabinet. WD-62927 Front Disassembly (continued)
Page 14 - SCREEN ASSEMBLY Removal; Lift the Screen Assembly slighly and pull away from the unit.
Page 14 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 WD-62927 Front Disassembly (continued) SCREEN ASSEMBLY Removal 1) Remove screws (f) from the upper rear cover (3 at each side and 4 acrross the ). 2) Remove screws (g) at the bottom of the screen. 3) Lift the Sc...
Page 15 - CARD READER REMOVAL; Pull the two PANEL-FRONTs from the cabinet.
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 15 WD-73727 / WD-73827 Front Disassembly CARD READER REMOVAL 1) Pull the two PANEL-FRONTs from the cabinet. 2) Remove screws ((a) from the Card Reader. 3) Slide the Card Reader and Control Assembly out the front of...
Page 17 - Pull of the right and left GRILLE-SIDEs.
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 17 WD-73927 Front Disassembly CARD READER REMOVAL 1) Pull of the right and left GRILLE-SIDEs. 2) Remove screws (a) to remove the FRONT-BOARDS. 3) Remove screws (b) and pull the Card Reader and Control Assembly out ...
Page 18 - Lift the SCREEN-ASY slightly and pull it away from the TV.
Page 18 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 WD-73927 Front Disassembly (continued) SCREEN-ASSY Removal 1) Remove screws (f) along the top and sides of the upper rear cover. (4 across the top and 3 on each side). 2) Remove two screw (g) on the bottom on th...
Page 19 - Cabinet Rear Disassembly; Accessing the MIRROR from the rear (52 and 62 inch models ONLY); Pull the Rear Mirror Access panel from the unit.
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 19 Cabinet Rear Disassembly BACK-COVER Removal 1) Remove screws (a) and (b) from the the BACK-COVER. 2) Pull the BACK-COVER from the set. Accessing the MIRROR from the rear (52 and 62 inch models ONLY) 1) Remove sc...
Page 20 - Chassis Disassembly / Accessing PWBs; disassembly step; Chassis Sequence of Disassembly
Page 20 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Chassis Disassembly / Accessing PWBs Note: Although not individually indicated, unplug the required connectors in each disassembly step . REMOVE Chassis Top Cover (Fig. 1) REMOVE PWB-POWER (Fig. 3) REMOVE Assy P...
Page 21 - Chassis Removal from the cabinet; After removing the Rear Cover:
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 21 Chassis Removal from the cabinet After removing the Rear Cover: 1) Remove screw (a), (b) and (c) to remove theback terminal board cover. (Figure A) 2) Remove screw (d) to remove the support bracketon each side o...
Page 24 - gure 4: HDMI Socket Screws
Page 24 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Fi gure 4: HDMI Socket Screws PWB-MICRO RemovalReferring to Figures 4 & 5 . 1) Remove the 2 HDMI socket screws (f). 2) Remove 3 mounting screws (g) from PWB-MICRO. 2) Unplug PWB-MICRO from PWB-RISERand remov...
Page 26 - OPERATING CHASSIS OUTSIDE OF CABINET; PS
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 26 OPERATING CHASSIS OUTSIDE OF CABINET 1) Remove screws from back terminal board.Screws A = (7) , B = (2) , C = (2) 2) Remove support bracket screws D = (4) , and mounting screw E = (1) 4) Remove mounting screw F ...
Page 27 - DVI cable; Front
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 27 7) Pictured below is proper wire routing, pleaseverify during re-assembly 8) Disconnect connector PL and remove screw H = (1) PL 9) Remove connectors PC, PA1, PB, PD and DVI cable 10) Remove cover shield for Pow...
Page 28 - from Micro PWB; AC Cord; JD
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 28 13) Pull Terminal PWB from chassis assemblyand remove fan connector JD from Micro PWB 14) Setup power section next to remainingchassis section as pictured below. NOTE: Unit can be operated without Terminal PWB o...
Page 29 - OPTICAL ENGINE REPLACEMENT
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 29 OPTICAL ENGINE REPLACEMENT (View from back) Ballast Fan Ballast Cover Lamp Cartridge Interface PWB Engine PWR PWB Ballast Plate Lamp Duct Lens Cushion (View from front) Engine Plate Bottom Plate Pull engine from...
Page 30 - JF
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 30 OPTICAL ENGINE REPLACEMENT (Details) 1) Remove screws (3) 2) Remove mounting screw 3) Disconnect JA, JF, LT connectors 4) Disconnect JC and CD connectors 5) Remove DVI cable and disconnect JE and DT connectors 6...
Page 33 - Mechanical Alignment:; Lens Cushion Base; Spring
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 33 OPTICAL ENGINE REPLACEMENT (Details) Reassembly: 1) Attach LENS CUSHION BASE to Engine Follow above steps in reverse order Mechanical Alignment: Adjustment is required after engine has been removed. Please follo...
Page 34 - DIAMOND SHIELD REPLACEMENT; WARNING; Sharp edges! Always wear gloves to
MODEL: WD-52525 / WD-52725 / WD-52825 / WD-62525 / WD-62725 / WD-62825 Page 17 DIAMOND SHIELD REPLACEMENT 92 To Remove the Diamond Shield: 1. While wearing soft cotton gloves, loosen the sides of the Diamond Shield by pressing a smallplastic card (the size of a standard credit card or aclean, plasti...
Page 35 - SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS; Wear gloves; when handling the Lenticular Screen and Fresnel Lens.; Do not place Fresnel Lens in the sun; This may cause fire and heat related injuries.; Lenticular Screen and Fresnel Lens Removal; Figure 1
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 35 SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS CAUTION: Wear gloves when handling the Lenticular Screen and Fresnel Lens. This prevents cuts and finger prints. Do not place Fresnel Lens in the sun . This may c...
Page 36 - Lenticular Screen and Fresnel Lens Installation; deform the Lenticular Screen and Fresnel Lens.
Page 36 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 SERVICING THE LENTICULAR SCREEN AND FRESNEL LENS Lenticular Screen and Fresnel Lens Installation Note: Store the Lenticular Screen and Fresnel Lens in a cool dry place. High humidity may deform the Lenticular Sc...
Page 37 - OPTION MENU; Initial Main Menu Defaults
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 37 OPTION MENU 1. Press the “MENU” button on the remote hand unit.2. Press the buttons “2”, “4”, “7” and “0” in order. (The screen will change to the option menu.) Setup Menu L-Adult Language Enable Language Englis...
Page 38 - LED Indicator Diagnostics; Normal LED Indications
Page 38 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 A. A/V Memory Each of the external inputs has its’ own Audio/Video Memory. A change in an A/V setting at a specific input is stored in memory for that specific input. B. A/V Reset 1. Press the GUIDE and FORMAT b...
Page 39 - Error Code Operational Check; The flashing then pauses for approximately 1/2 second.; Error Codes; Abnormal LED Indications
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 39 3. Error Code Operational Check Note: The TV must be in “Shut Down” and not have been switched Off, to perform the Error Code Opera- tional Check. When the TV is switched Off, the code automatically resets to “1...
Page 40 - SERVICE ADJUSTMENTS; There are only 5 Service Adjustments required in these models:; Measuring equipment and Jigs; Point the Remote away from the TV.; Circuit Adjustment Mode; On these models, the Cirduit Adjustment Mode is used only for:
Page 40 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 SERVICE ADJUSTMENTS There are only 5 Service Adjustments required in these models: Two Electrical Adjustments • Horizontal Centering• Vertical Centering Three Mechanical Adjustment • Picture Rotation• Horizontal...
Page 41 - Adjustment Selection; Use the “VIDEO” button to select a specific elec; Terminating the circuit adjustment mode; The adjustment mode can be also terminated by turning the; Resetting Data to Factory Values; User UP & DN keys to highlight the desired choice, the Press “ENTER”; Data Transfer; Display
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 41 3. Adjustment Selection Use the “VIDEO” button to select a specific elec t rical ajustment, “1 HPOS” or “2 VPOS”. 4. Adjusting Data After selecting an adjustment item, use the “UP” and “DN” buttons to change adj...
Page 42 - Prelminary; Optical Engine Adjustments; Test Signal Activation
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 42 Prelminary Mechanical Optical Engine Adjustments are made using the UNIT-ADJUSTER shown in Figure 1. The UNIT-ADJUSTER is mounted under the Light Engine on the Engine Plate. It is accessed from the front of the ...
Page 43 - Do Not force an adjust-; Locking Screws and Wedge Removal; Remove the rubber wedge shown in; WEDGE; Then the Optical Engine must be
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 43 ADJUSTMENT PROCEDURES Adjustment Locations The Mechanical Adjustements are accessedthough the opening for the Card Reader.Locations of the Adjustmentts ar shown In Figure 3. CAUTION: Do Not force an adjust- ment...
Page 44 - See; ment; Figure 5: Adjustments; Electrical Adjustments; RUBBER; Figure 6: Wedge Insertion
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 44 Rotation Adjustment Adjust [A-2] to remove any picture rotation Horizontal Keystone Adjustment Adjust [A-3] to remove horizontal keystone distortion. NOTE: Vertical Positioning may shift Vertical Keystone Adjust...
Page 45 - Using Lead Free Solder; Pb Solder; Only Lead; Displays used to indicate Pb-free; Table 1; LFS
PAGE 45 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Using Lead Free Solder Pb Solder The above symbol indicates Lead (Pb) Free solder wasused during the construction of PWBs. Only Lead Free solder should be used when servicing these PWBs. Solder must be compatibl...
Page 46 - CHIP PARTS REPLACEMENT; Discard removed chips do not reuse them.; Replacement
PAGE 46 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 CHIP PARTS REPLACEMENT Some resistors, shorting jumpers (0 Ohm resistors),ceramic capacitors, transistors and diodes are chip parts.The following precautions should be taken when replacingthese parts. Cautions: ...
Page 47 - REPLACEMENT PARTS
PAGE 47 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Parts Ordering To expedite delivery of replacement parts orders, specify the following: 1. Model Number/Serial Number 2. Part Number and description 3. Quantity Note: Unless complete information is supplied, del...
Page 48 - QUICK REFERENCE FOR COMMON PARTS; M a jo r P W B As s e m b lie s; M IS C E L LAN E O U S P AR T S
PAGE 48 MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 QUICK REFERENCE FOR COMMON PARTS P ART NO. M ODEL S AS S Y-P W B-P O W ER2 934C159001 W D-52627 / 52628 / 62627 / 62628 / 73727 934C159002 W D-62827 / 62927 / 73827 / 73927 AS S Y-P W B-T ERM I NAL 934C150005 W ...
Page 49 - INTEGRATED CIRCUITS
PAGE 49 Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) WD-73827, (i) WD-73927 Ref # Part # Part Name ...
Page 50 - TRANSISTORS; DIODES
Ref # Part # Part Name & Description [#] PAGE 50 Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) W...
Page 51 - COILS
PAGE 51 Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) WD-73827, (i) WD-73927 Ref # Part # Part Name ...
Page 57 - SWITCHES
PAGE 57 Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) WD-73827, (i) WD-73927 Ref # Part # Part Name ...
Page 59 - PRINTED CIRCUIT BOARDS
PAGE 59 Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) WD-73827, (i) WD-73927 Ref # Part # Part Name ...
Page 60 - SCREEN ASSEMBLY PARTS
PAGE 60 Ref # Part # Part Name & Description [#] Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) W...
Page 62 - Figure 3
PAGE 62 Ref # Part # Part Name & Description [#] Ref # Part # Part Name & Description [#] MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 [#] Model Legend: (a) WD-52627, (b) WD-52628, (c) WD-62627, (d) WD-62628, (e) WD-62827, (f) WD-62927, (g) WD-73727, (h) W...
Page 63 - Main Power Supply
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 63 Main Power Supply
Page 66 - Analog Video Signal Path
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 66 Analog Video Signal Path
Page 68 - HDD Record Signal Path
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 68 HDD Record Signal Path (V30+ and V31 Only)
Page 69 - Sound Signal Path
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 69 Sound Signal Path
Page 71 - Lamp Control Circuitry
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 71 Lamp Control Circuitry
Page 72 - TV Guide On® Screen Block Diagram
MODELS: WD-52627 / 52628 / 62627 / 62628 / 62827 / 62927 / 73727 / 73827 / 73927 Page 72 Lamp, Engine & Fan Protect Circuitry TV Guide On® Screen Block Diagram
Page 74 - COLD
3 9 2 5 6 8 10 1 7 4 3 9 14 20 2 16 5 11 6 13 8 18 10 19 15 1 17 7 4 12 21 22 23 24 11 10 12 3 9 2 5 6 8 1 7 4 A-GND 18VS 5VS 5VS LAMP-RELAY ENG-PWR-ON 5VSL A-GND -15VS +15VS A-GND +15VS 5VSL STBY STBY-SHORT A-GND -15VS 12VS A-GND AC-OFF PON-SHORT 18VS 18VS 5VSL MAIN-RELAY MAIN-RELAY 5VR PWR-ON STBY...
Page 75 - TO POWER
3 9 14 20 2 16 5 11 6 13 8 18 10 19 15 1 17 7 4 12 21 22 23 24 3 9 14 2 5 11 6 13 8 10 1 7 4 12 BOSS 3 9 14 2 16 5 11 6 13 8 10 15 1 7 4 12 3 9 14 20 2 16 5 11 6 13 8 18 10 19 15 1 17 7 4 12 L9J04 68MH 9X9.5 L9J05 68MH 9X9.5 L9J06 68MH 9X9.5 2K1/16W R9J03 1K1/16W R9J04 2K1/16W R9J20 2K1/16W R9J21 2K...
Page 76 - TO DM PWB
BOSS BOSS BOSS BOSS 11 10 12 3 9 14 2 5 11 6 13 8 10 1 7 4 12 1/16W R7L27 F-2.2K 50V C7K28 10U Z-0.1 C80E2 25V/16V 1/16W R7L32F-56K Z-.1 C80E3 25V/16V GND 12K1/16W R7K25 16V C7K01 47U 1/16W R7K32 4.7K GND GND Z-.1 C80E1 25V/16V 2.7K1/16W R7K34 GND 1/16W R7L28 F-3.3K 3.3K 1/16W R7K02 K-0.1 C7K25 16V ...